Injection device for hot-dip galvanized steel pipe production
By introducing an exhaust filter and regulating component into the blowing device, the problems of low efficiency and poor filtration effect of the blowing device are solved, achieving efficient zinc powder collection and gas purification, simplifying the cleaning process, and improving work efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG YONGLIXIONG PIPELINE TECHNOLOGY CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-17
AI Technical Summary
The existing hot-dip galvanized steel pipe production line has low working efficiency and poor blowing effect, and generates a large amount of zinc powder waste, which affects the health of workers. In addition, the exhaust filtration effect is poor, the filtration structure is simple and inconvenient to clean.
A jetting device including an exhaust filtration assembly and an adjustment assembly was designed. The exhaust filtration assembly consists of a filter box, a dustproof net, a moisture-proof layer, an activated carbon adsorption layer, a fine filter layer, and a coarse filter layer. It intercepts zinc powder through an inclined plate. The adjustment assembly allows for convenient adjustment of the second abutment plate through a fastening bolt and a limiting plate.
It improves the blowing effect and filtration quality, ensures gas purification, avoids zinc powder backflow and clogging, simplifies the cleaning process, and protects the health of workers.
Smart Images

Figure CN224133146U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hot-dip galvanized steel pipe production technology, specifically relating to a spraying device for hot-dip galvanized steel pipe production. Background Technology
[0002] As is well known, hot-dip galvanized steel pipe is a type of steel pipe that is galvanized to improve its corrosion resistance, based on ordinary steel pipe.
[0003] Chinese Patent Application No. 202121870744.0 discloses a blowing device for a hot-dip galvanized steel pipe production line, comprising an outer casing, a carrier plate fixedly connected to the left side of the outer casing, a motor fixedly connected to the top of the carrier plate, a rotating shaft fixedly connected to the output shaft of the motor, the right end of the rotating shaft penetrating the left wall of the outer casing and fixedly connected to a first abutment plate, a drive wheel fixedly sleeved around the left end of the rotating shaft, a rotating rod rotatably connected to the inner right wall of the outer casing, the left end of the rotating rod penetrating the left wall of the outer casing and fixedly connected to a driven wheel, the driven wheel being connected to the drive wheel via a belt drive, and two lead screw sleeves rotatably connected to the outer periphery of the rotating rod, the bottom of the two lead screw sleeves being fixedly connected to a diverter pipe. This invention solves the problems of low working efficiency and poor blowing effect of existing blowing devices on hot-dip galvanized steel pipe production lines, and the generation of large amounts of zinc powder and other waste during the blowing process, which can affect the health of workers.
[0004] The aforementioned patents have the following drawbacks in use: poor exhaust filtration effect, simple filtration structure, and inconvenient cleaning, which affects exhaust use. In addition, the second stop plate is troublesome to move and adjust, which is time-consuming and laborious, causing inconvenience in use. Utility Model Content
[0005] To address the problems mentioned in the background section, this invention provides a jetting device for hot-dip galvanized steel pipe production, featuring good exhaust filtration and convenient adjustment of the second pressure plate.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a spraying device for hot-dip galvanized steel pipe production, comprising a housing, exhaust ports on both sides of the bottom of the housing, an exhaust filter assembly at the lower end of the exhaust ports, a motor on the side of the housing, a first abutment plate connected to the motor shaft, a second abutment plate corresponding to the first abutment plate on the other side of the housing, an adjustment assembly on the side of the second abutment plate, a drive wheel on the surface of the motor shaft, a reciprocating screw on the upper part of the housing, screw sleeves on both sides of the reciprocating screw, a diverter pipe at the lower end of the screw sleeve, a plurality of nozzles at the lower end of the diverter pipe, a steam generator on the upper part of the housing, a connecting pipe connecting the steam generator and the diverter pipe, a driven wheel on the side of the reciprocating screw, a belt between the driven wheel and the drive wheel, and a door on the surface of the housing.
[0007] Preferably, the exhaust filtration assembly includes a filter box, a dustproof net, a moisture-proof layer, an activated carbon adsorption layer, a fine filter layer, a coarse filter layer, and a collection chamber. The collection chamber is provided on one side of the filter box, the dustproof net is provided on the other side of the filter box, the moisture-proof layer is provided inside the filter box near the dustproof net, the activated carbon adsorption layer is provided on the side of the moisture-proof layer, the coarse filter layer is provided inside the filter box near the collection chamber, and the fine filter layer is provided on the side of the coarse filter layer.
[0008] Preferably, a sealing gasket is provided at the connection between the inner wall of the filter box and the moisture-proof layer, the activated carbon adsorption layer, the fine filter layer and the coarse filter layer.
[0009] Preferably, the collection chamber includes a first inclined plate, a second inclined plate, and a sealing plate, wherein the first inclined plate is provided inside the collection chamber near the coarse filter layer, the second inclined plate is provided on the other side of the collection chamber, and the sealing plate is provided on the side of the collection chamber.
[0010] Preferably, the adjustment assembly includes a fastening bolt, a moving rod, a limiting plate, and a limiting seat, wherein a limiting seat is provided on the side of the housing, a moving rod is slidably connected to the middle of the limiting seat, a limiting plate is provided at the end of the moving rod away from the second abutment, and a fastening bolt is provided at the upper end of the limiting seat.
[0011] Preferably, the fastening bolt is threadedly engaged with the limiting seat, the lower end of the fastening bolt contacts the surface of the moving rod, and the moving rod is slidably connected to the limiting seat.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model is equipped with an exhaust filtration assembly. Waste such as zinc powder is collected in the collection chamber and intercepted by inclined plates one and two to prevent backflow. The waste can be cleaned by opening the sealing plate. Coarse filtration is performed through the coarse filter layer, fine filtration through the fine filter layer, fine particle adsorption filtration through the activated carbon adsorption layer, and moisture absorption through the moisture-proof layer. Then the gas is discharged from the dustproof net to ensure filtration quality. The moisture-proof layer, activated carbon adsorption layer, fine filter layer and coarse filter layer can be pulled out for quick cleaning and replacement to avoid clogging and affecting filtration efficiency.
[0014] 2. This utility model is equipped with an adjustment component. By loosening the fastening bolt, the limiting plate is pushed to move the moving rod in the limiting seat. The second abutment plate on the side of the limiting seat moves and abuts against the side of the steel pipe. Tightening the fastening bolt fixes the position of the moving rod. The adjustment is convenient, time-saving and labor-saving. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a sectional view of the box body of this utility model;
[0017] Figure 3 This is a schematic diagram of the exhaust filter assembly structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the adjustment component structure of this utility model;
[0019] In the diagram: 1. Housing; 2. Driven wheel; 3. Belt; 4. Drive wheel; 5. Motor; 6. Exhaust filter assembly; 61. Filter box; 62. Dustproof net; 63. Moisture-proof layer; 64. Activated carbon adsorption layer; 65. Fine filter layer; 66. Coarse filter layer; 67. Collection chamber; 671. Inclined plate one; 672. Inclined plate two; 673. Sealing plate; 7. Door; 8. Connecting pipe; 9. Steam generator; 10. Reciprocating screw; 11. Screw sleeve; 12. Diverter pipe; 13. Exhaust port; 14. First stop plate; 15. Nozzle; 16. Second stop plate; 17. Adjustment assembly; 171. Fastening bolt; 172. Moving rod; 173. Limiting plate; 174. Limiting seat. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example 1
[0022] Please see Figure 1-4 This utility model provides the following technical solution: a spraying device for hot-dip galvanized steel pipe production, comprising a housing 1, exhaust ports 13 on both sides of the bottom of the housing 1, an exhaust filter assembly 6 at the lower end of the exhaust ports 13, a motor 5 on the side of the housing 1, a first abutment plate 14 connected to the shaft of the motor 5, a second abutment plate 16 on the other side of the interior of the housing 1 corresponding to the first abutment plate 14, an adjustment assembly 17 on the side of the second abutment plate 16, and a surface of the shaft of the motor 5. The drive wheel 4, the upper part of the housing 1 is provided with a reciprocating screw 10, the two sides of the reciprocating screw 10 are provided with screw sleeves 11, the lower end of the screw sleeve 11 is provided with a diverter pipe 12, the lower end of the diverter pipe 12 is provided with several nozzles 15, the upper end of the housing 1 is provided with a steam generator 9, the steam generator 9 is connected to the diverter pipe 12 by a connecting pipe 8, the side of the reciprocating screw 10 is provided with a driven wheel 2, the driven wheel 2 is connected to the drive wheel 4 by a belt 3, and the surface of the housing 1 is provided with a door 7.
[0023] Specifically, the exhaust filter assembly 6 includes a filter box 61, a dustproof net 62, a moisture-proof layer 63, an activated carbon adsorption layer 64, a fine filter layer 65, a coarse filter layer 66, and a collection chamber 67. The collection chamber 67 is provided on one side of the filter box 61, and the dustproof net 62 is provided on the other side of the filter box 61. The moisture-proof layer 63 is provided inside the filter box 61 near the dustproof net 62, and the activated carbon adsorption layer 64 is provided on the side of the moisture-proof layer 63. The coarse filter layer 66 is provided inside the filter box 61 near the collection chamber 67, and the fine filter layer 65 is provided on the side of the coarse filter layer 66.
[0024] By adopting the above technical solution, the waste such as zinc powder generated is collected in the collection chamber 67, coarsely filtered through the coarse filter layer 66, finely filtered through the fine filter layer 65, finely filtered through the activated carbon adsorption layer 64, and moisture-proof layer 63 absorbs moisture. Then the gas is discharged through the dustproof net 62 to ensure the filtration quality. The moisture-proof layer 63, activated carbon adsorption layer 64, fine filter layer 65 and coarse filter layer 66 can be pulled out and quickly cleaned and replaced to avoid clogging and affecting the filtration efficiency.
[0025] Specifically, sealing gaskets are provided at the joints between the inner wall of the filter box 61 and the moisture-proof layer 63, the activated carbon adsorption layer 64, the fine filter layer 65, and the coarse filter layer 66.
[0026] By adopting the above technical solution, the sealing of the connection is ensured, and gas leakage is avoided.
[0027] Specifically, the collection chamber 67 includes a first inclined plate 671, a second inclined plate 672, and a sealing plate 673. The first inclined plate 671 is provided inside the collection chamber 67 on the side near the coarse filter layer 66, the second inclined plate 672 is provided on the other side inside the collection chamber 67, and the sealing plate 673 is provided on the side of the collection chamber 67.
[0028] By adopting the above technical solution, the backflow is prevented by interception through inclined plate 671 and inclined plate 672, and the waste can be cleaned by opening the sealing plate 673.
[0029] In this embodiment, when using the equipment, open the box door 7, place the left end of the steel pipe against the right side of the first abutment plate 14, and the locking block set on the side of the first abutment plate 14 and the second abutment plate 16 close to each other abuts the inner ring of the steel pipe, which plays a limiting role in the steel pipe. By adjusting the adjusting component 17, the second abutment plate 16 is made to abut the right end of the steel pipe, thus completing the fixation of the steel pipe. Then close the box door 7, the shaft of the motor 5 rotates, driving the first abutment plate 14 and the drive wheel 4 to rotate. The rotation of the first abutment plate 14 drives the steel pipe to rotate, making the subsequent spraying more comprehensive and thorough. The rotation of the drive wheel 4, driven by the belt 3, drives the driven wheel 2 to rotate, and the reciprocating screw 10 rotates, thereby driving the two screw sleeves 11 to move back and forth simultaneously, thereby driving the diversion pipe 12 and the nozzle 15 to move back and forth. The steam output from the steam generator 9 is transported to the diversion pipe 12 through the connecting pipe 8. After being diverted by the diversion pipe 12, the steam flows from the diversion pipe 12 to the second end of the steel pipe. Multiple nozzles 15 spray evenly, and the reciprocating motion of the nozzles 15 and the rotation of the steel pipe itself make the steel pipe more evenly sprayed, resulting in a better spraying effect. During the spraying process, steam escapes from the exhaust port 13 and is collected by the collection chamber 67 to collect the generated zinc powder and other waste. The waste is intercepted by inclined plates 671 and 672 to prevent backflow. The waste can be cleaned by opening the sealing plate 673. The gas is coarsely filtered through the coarse filter layer 66, finely filtered through the fine filter layer 65, and the activated carbon adsorption layer 64 adsorbs and filters fine particles. The moisture-proof layer 63 absorbs moisture. Then the gas is discharged from the dustproof net 62 to ensure the filtration quality. The moisture-proof layer 63, activated carbon adsorption layer 64, fine filter layer 65 and coarse filter layer 66 can be pulled out for quick cleaning and replacement to avoid clogging that affects the filtration efficiency and to prevent workers from inhaling the gas and affecting their health.
[0030] Example 2
[0031] The difference between this embodiment and embodiment 1 is that the adjustment assembly 17 includes a fastening bolt 171, a moving rod 172, a limiting plate 173, and a limiting seat 174. The limiting seat 174 is provided on the side of the housing 1, the moving rod 172 is slidably connected to the middle of the limiting seat 174, the limiting plate 173 is provided at the end of the moving rod 172 away from the second abutment 16, and the fastening bolt 171 is provided at the upper end of the limiting seat 174.
[0032] By adopting the above technical solution, the fastening bolt 171 is loosened, the limiting plate 173 is pushed to make the moving rod 172 move in the limiting seat 174, the second abutment plate 16 on the side of the limiting seat 174 moves, and the second abutment plate 16 abuts against the side of the steel pipe. The fastening bolt 171 is tightened to fix the position of the moving rod 172. The adjustment is convenient, time-saving and labor-saving.
[0033] Specifically, the fastening bolt 171 is threadedly engaged with the limiting seat 174, the lower end of the fastening bolt 171 contacts the surface of the moving rod 172, and the moving rod 172 is slidably connected with the limiting seat 174.
[0034] By adopting the above technical solution, the moving rod 172 moves in the limiting seat 174, the second abutment 16 on the side of the limiting seat 174 moves, so that the second abutment 16 abuts against the side of the steel pipe, and the fastening bolt 171 is tightened to fix the position of the moving rod 172.
[0035] In this embodiment, when using the device, loosen the fastening bolt 171, push the limiting plate 173 to move the moving rod 172 in the limiting seat 174, move the second abutment plate 16 on the side of the limiting seat 174, so that the second abutment plate 16 abuts against the side of the steel pipe, tighten the fastening bolt 171 to fix the position of the moving rod 172, which is convenient to adjust and saves time and effort.
[0036] The structure and operating principle of the housing 1, driven wheel 2, belt 3, driving wheel 4, motor 5, steam generator 9, reciprocating screw 10, screw sleeve 11, diverter pipe 12, first abutment plate 14, nozzle 15 and second abutment plate 16 in this utility model have been disclosed in a spraying device for a hot-dip galvanized steel pipe production line disclosed in Chinese patent application number 202121870744.0.
[0037] The working principle and usage process of this utility model are as follows: When using this utility model, open the box door 7, place the left end of the steel pipe against the right side of the first abutment plate 14, and the locking block set on the side of the first abutment plate 14 and the second abutment plate 16 that are close to each other abuts the inner ring of the steel pipe, which plays a limiting role in the steel pipe. Loosen the fastening bolt 171, push the limiting plate 173 to move the moving rod 172 in the limiting seat 174, and the second abutment plate 16 on the side of the limiting seat 174 moves, so that the second abutment plate 16 abuts the side of the steel pipe. Tighten the fastening bolt 171. 71. Fix the position of the moving rod 172, and make the second abutment plate 16 abut against the right end of the steel pipe to complete the fixation of the steel pipe. Then close the box door 7. The rotating shaft of the motor 5 drives the first abutment plate 14 and the drive wheel 4 to rotate. The rotation of the first abutment plate 14 drives the steel pipe to rotate, so that the subsequent spraying is more comprehensive and thorough. The rotation of the drive wheel 4, driven by the belt 3, drives the driven wheel 2 to rotate. The reciprocating screw 10 rotates, which in turn drives the two screw sleeves 11 to move back and forth simultaneously, thereby driving the diverter pipe 12 and the nozzle. The steam generator 9, reciprocating approximately 15 times, outputs steam via connecting pipe 8 to distribution pipe 12. After being distributed by distribution pipe 12, the steam is evenly sprayed from multiple nozzles 15. Simultaneously, the reciprocating motion of the nozzles 15 and the rotation of the steel pipe itself ensure more even spraying and a better spraying effect. During the spraying process, steam escapes from exhaust port 13 and is collected in collection chamber 67 to collect zinc powder and other waste materials. These waste materials are then intercepted by inclined plates 671 and 672 to prevent contamination. Backflow prevention: Opening the sealing plate 673 allows for waste removal. The waste undergoes coarse filtration through the coarse filter layer 66, fine filtration through the fine filter layer 65, and fine particle adsorption filtration through the activated carbon adsorption layer 64. The moisture-proof layer 63 absorbs moisture, and then the gas is discharged through the dustproof net 62, ensuring filtration quality. The moisture-proof layer 63, activated carbon adsorption layer 64, fine filter layer 65, and coarse filter layer 66 can be pulled out for quick cleaning and replacement, preventing clogging that could affect filtration efficiency and avoiding inhalation that could harm the health of workers.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A blowing device for the production of hot-dip galvanized steel pipes, comprising a box (1), characterized in that: The bottom sides of the housing (1) are provided with exhaust ports (13), and the lower end of the exhaust port (13) is provided with an exhaust filter assembly (6). The side of the housing (1) is provided with a motor (5), and the shaft of the motor (5) is connected to a first abutment plate (14). The other side of the inside of the housing (1) is provided with a second abutment plate (16) corresponding to the first abutment plate (14). The side of the second abutment plate (16) is provided with an adjustment assembly (17). The surface of the shaft of the motor (5) is provided with a drive wheel (4). The upper end of the inside of the housing (1) is provided with a reciprocating screw. (10) A screw sleeve (11) is provided on both sides of the reciprocating screw (10). A diverter pipe (12) is provided at the lower end of the screw sleeve (11). Several nozzles (15) are provided at the lower end of the diverter pipe (12). A steam generator (9) is provided at the upper end of the box (1). A connecting pipe (8) is connected between the steam generator (9) and the diverter pipe (12). A driven wheel (2) is provided on the side of the reciprocating screw (10). A belt (3) is provided between the driven wheel (2) and the driving wheel (4). A box door (7) is provided on the surface of the box (1).
2. A spraying device for the production of hot-dip galvanized steel pipes according to claim 1, characterized in that: The exhaust filtration assembly (6) includes a filter box (61), a dustproof net (62), a moisture-proof layer (63), an activated carbon adsorption layer (64), a fine filter layer (65), a coarse filter layer (66), and a collection chamber (67). The collection chamber (67) is provided on one side of the filter box (61), and the dustproof net (62) is provided on the other side of the filter box (61). The moisture-proof layer (63) is provided inside the filter box (61) on the side near the dustproof net (62), and the activated carbon adsorption layer (64) is provided on the side of the moisture-proof layer (63). The coarse filter layer (66) is provided inside the filter box (61) on the side near the collection chamber (67), and the fine filter layer (65) is provided on the side of the coarse filter layer (66).
3. A device for injecting a flux according to claim 2, characterized in that: Sealing gaskets are provided at the connection points between the inner wall of the filter box (61) and the moisture-proof layer (63), the activated carbon adsorption layer (64), the fine filter layer (65), and the coarse filter layer (66).
4. A spraying device for the production of hot-dip galvanized steel pipes according to claim 2, characterized in that: The collection chamber (67) includes a first inclined plate (671), a second inclined plate (672), and a sealing plate (673). The first inclined plate (671) is provided on the side of the collection chamber (67) near the coarse filter layer (66), the second inclined plate (672) is provided on the other side of the collection chamber (67), and the sealing plate (673) is provided on the side of the collection chamber (67).
5. A spraying device for the production of hot-dip galvanized steel pipes according to claim 1, characterized in that: The adjustment assembly (17) includes a fastening bolt (171), a moving rod (172), a limiting plate (173), and a limiting seat (174). The limiting seat (174) is provided on the side of the housing (1). The moving rod (172) is slidably connected to the middle of the limiting seat (174). The limiting plate (173) is provided at the end of the moving rod (172) away from the second abutment (16). The fastening bolt (171) is provided at the upper end of the limiting seat (174).
6. A device for injecting a flux according to claim 5, characterized in that: The fastening bolt (171) is threadedly engaged with the limiting seat (174), the lower end of the fastening bolt (171) is in contact with the surface of the moving rod (172), and the moving rod (172) is slidably connected with the limiting seat (174).
Citation Information
Patent Citations
Injection device for hot-dip galvanized steel pipe production line
CN215713292U