Sound insulation composite wallboard

Abstract

The utility model discloses a sound insulation composite wallboard which comprises a base layer, the base layer is made of a reinforced cement fiberboard, a sound insulation layer is arranged on one side of the reinforced cement fiberboard, a profiled steel sheet is arranged on the back face of the reinforced cement fiberboard, and a profiled pore plate is arranged on the front face of the reinforced cement fiberboard. The sound insulation layer comprises centrifugal glass wool fixedly connected to the back face of the reinforced cement fiberboard, the back face of the centrifugal glass wool is fixedly connected with a damping sound insulation felt board, the back face of the damping sound insulation felt board is fixedly connected with a galvanized light steel keel, and the back face of the galvanized light steel keel is fixedly connected with the front face of the profiled steel sheet. The reinforced cement fiberboard serves as a high-strength, light and durable material and can provide good structural support and stability. The wallboard not only can bear other functional layers such as a sound insulation layer and a flame retardant layer, but also can ensure the integrity and durability of the whole wallboard.

Description

Technical Field

[0001] This utility model relates to the field of composite wall panel technology, specifically to a sound-insulating composite wall panel. Background Technology

[0002] Composite wall panels are a new generation of high-performance building interior partitions produced industrially. They are wall materials composed of various building materials, replacing traditional bricks and tiles, and offering numerous advantages. The surface layer of composite wall panels is typically medium-density calcium silicate board, while the core layer is often made of materials such as EPS polystyrene granules, lightweight aggregate, and foamed concrete.

[0003] For example, patent application number 201820907306.9 published on the China Patent Network, entitled "Precast Concrete Composite Wall Panel and Composite Wall Panel Assembly," describes a composite wall panel comprising a concrete slab and an insulation board. The concrete slab has multiple first truss reinforcing bars extending from top to bottom through its left and right ends, and multiple second truss reinforcing bars extending from left to right through its upper and lower ends. The ends of adjacent first truss reinforcing bars extending from one side of the concrete slab are arranged in an alternating pattern of long and short lengths. The composite wall panel assembly comprises multiple precast concrete composite wall panels, with adjacent panels arranged parallel or perpendicularly, and connected to a concrete connecting plate via multiple first truss reinforcing bars, multiple second truss reinforcing bars, or multiple first truss reinforcing bars and multiple second truss reinforcing bars extending from their ends. This utility model of precast concrete composite wall panel and composite wall panel assembly is lightweight, environmentally friendly, low-cost, easy to construct, and shortens the construction period, improving construction efficiency, providing good insulation, and ensuring safety.

[0004] Soundproof composite wall panels are used on the exterior walls of industrial plants or equipment rooms to reduce the transmission of noise generated during the operation of industrial equipment and reduce the impact on the surrounding environment. However, many soundproof walls are available on the market, but they generally have poor sound insulation effects, and the installation process is complicated and cumbersome, which affects the protective effect.

[0005] Therefore, the sound insulation composite wall panels need to be redesigned and modified. Utility Model Content

[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide a sound-insulating composite wall panel that has the advantage of improving noise reduction effect. It solves the problem that many sound-insulating walls on the market currently have poor sound insulation effect, complicated and cumbersome installation process, and affect the protective effect.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a sound-insulating composite wall panel, comprising a base layer;

[0008] The base layer is made of reinforced cement fiberboard. A sound insulation layer is provided on one side of the reinforced cement fiberboard, a profiled steel sheet is provided on the back side of the reinforced cement fiberboard, and a profiled perforated plate is provided on the front side of the reinforced cement fiberboard.

[0009] As a preferred embodiment of this invention, the sound insulation layer includes centrifugal glass wool fixedly connected to the back of the reinforced cement fiberboard, and a damping sound insulation felt board is fixedly connected to the back of the centrifugal glass wool.

[0010] As a preferred embodiment of this utility model, a galvanized light steel keel is fixedly connected to the back of the damping sound insulation felt, and the back of the galvanized light steel keel is fixedly connected to the front of the profiled steel sheet.

[0011] As a preferred embodiment of this invention, a flame-retardant layer is fixedly connected to the front side of the reinforced cement fiberboard, and the front side of the flame-retardant layer is in contact with the back side of the profiled perforated plate.

[0012] As a preferred embodiment of this utility model, the flame-retardant layer includes an aluminum composite panel fixedly connected to the front side of the reinforced cement fiberboard, a flame-retardant rock wool board fixedly connected to the front side of the aluminum composite panel, and the front side of the flame-retardant rock wool board and the back side of the profiled perforated plate are in contact with each other.

[0013] As a preferred embodiment of this utility model, the flame-retardant rock wool board has several internal cavities on its surface, and the shape of the internal cavities is similar to that of the perforated plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. The reinforced cement fiberboard in this utility model, as a high-strength, lightweight, and durable material, can provide excellent structural support and stability. It can not only support other functional layers such as sound insulation and flame-retardant layers, but also ensure the integrity and durability of the entire wall panel.

[0016] 2. This utility model has good fire resistance. The current sound insulation composite wall is 156mm thick, and the 200mm thick version has a fire resistance limit of more than 4 hours at a high temperature of 1000 degrees Celsius. Its non-combustible performance meets the national Class A standard.

[0017] 3. This utility model boasts excellent sound insulation performance. The novel composite soundproof wall effectively isolates noise. By layering the material, damping sound insulation boards and sound-absorbing glass wool isolate sound, reducing the propagation of sound energy through the wall. A 156mm thick composite soundproof wall can achieve a noise reduction of 55-60 decibels, fully meeting the noise reduction requirements of industrial plants and equipment workshops. The glass wool has a loose, interwoven structure with numerous small gaps. This porous structure effectively absorbs sound. Sound entering these gaps is constantly reflected and refracted, converting sound energy into heat energy, thus achieving sound insulation. The double-layer reinforced cement fiberboard is fireproof, insulating, waterproof, moisture-proof, heat-insulating, and sound-insulating, and is easy to install.

[0018] 4. This utility model has good thermal insulation performance: the structure and material characteristics of the composite sound insulation wall give it good thermal insulation capabilities. In winter, it can reduce the loss of indoor heat to the outside and reduce heating energy consumption. In summer, it can block the outside heat from entering the room and reduce the energy consumption of air conditioning, which helps to save energy and reduce emissions.

[0019] 5. This utility model has good waterproof and moisture-proof performance, effectively resisting the erosion of moisture and water, avoiding problems such as mold and deformation of the wall due to dampness, extending the service life of the wall, and keeping the indoor environment dry and clean.

[0020] 6. This utility model offers quick and easy construction: The composite soundproof wall adopts a prefabricated construction method, making installation simple and fast, shortening the construction period and improving project progress. The construction process generates relatively little noise and dust, minimizing its impact on the surrounding environment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the structural separation of this utility model;

[0024] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0025] In the diagram: 1. Base layer; 2. Reinforced cement fiberboard; 3. Sound insulation layer; 4. Profiled steel sheet; 5. Profiled perforated sheet; 6. Centrifugal glass wool; 7. Damping sound insulation felt board; 8. Galvanized light steel keel; 9. Flame retardant layer; 10. Aluminum composite panel; 11. Flame retardant rock wool board; 12. Inner cavity. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figures 1 to 4 As shown, the present invention provides a soundproof composite wall panel, including a base layer 1;

[0028] The base layer 1 is made of reinforced cement fiberboard 2. A sound insulation layer 3 is provided on one side of the reinforced cement fiberboard 2, a profiled steel sheet 4 is provided on the back of the reinforced cement fiberboard 2, and a profiled perforated plate 5 is provided on the front of the reinforced cement fiberboard 2.

[0029] refer to Figure 3 The sound insulation layer 3 includes centrifugal glass wool 6 fixedly connected to the back of the reinforced cement fiberboard 2, and a damping sound insulation felt board 7 fixedly connected to the back of the centrifugal glass wool 6.

[0030] As a technical optimization solution of this utility model, the new composite sound insulation wall has excellent sound insulation performance. It effectively isolates noise by layering materials, using damping sound insulation boards and sound-absorbing glass wool to block sound and reduce the propagation of sound energy through the wall. A 156mm thick composite sound insulation wall can achieve a noise reduction of 55-60 decibels, fully meeting the noise reduction needs of industrial plants and equipment workshops. The glass wool has a loose, interwoven structure with numerous small gaps. This porous structure allows it to effectively absorb sound. Sound entering these gaps is constantly reflected and refracted, converting sound energy into heat energy, thus achieving sound insulation. The double-layer reinforced cement fiberboard is fireproof, insulating, waterproof, moisture-proof, heat-insulating, sound-insulating, and easy to install.

[0031] refer to Figure 3 The back of the damping sound insulation felt is fixedly connected to a galvanized light steel keel 8, and the back of the galvanized light steel keel 8 is fixedly connected to the front of the profiled steel sheet 4.

[0032] As a technical optimization of this utility model, the composite sound insulation wall has good thermal insulation performance: its structure and material properties give it good thermal insulation capabilities. In winter, it can reduce the loss of indoor heat to the outside and reduce heating energy consumption. In summer, it can block the outside heat from entering the room and reduce the energy consumption of air conditioning, which helps to save energy and reduce emissions.

[0033] refer to Figure 2 A flame-retardant layer 9 is fixedly connected to the front side of the reinforced cement fiberboard 2, and the front side of the flame-retardant layer 9 is in contact with the back side of the profiled perforated plate 5.

[0034] As a technical optimization of this utility model, the wall has good waterproof and moisture-proof performance, effectively resisting the erosion of moisture and water, avoiding problems such as mold and deformation caused by dampness, extending the service life of the wall, and keeping the indoor environment dry and clean.

[0035] refer to Figure 1 The flame-retardant layer 9 includes an aluminum composite panel 10 fixedly connected to the front side of the reinforced cement fiberboard 2. A flame-retardant rock wool board 11 is fixedly connected to the front side of the aluminum composite panel 10. The front side of the flame-retardant rock wool board 11 is in contact with the back side of the profiled perforated plate 5.

[0036] As a technical optimization of this utility model, the sound insulation composite wall has good fire resistance. The current sound insulation composite wall is 156mm thick, and the 200mm thick wall has a fire resistance limit of more than 4 hours at a high temperature of 1000 degrees Celsius. Its non-combustible performance meets the national Class A standard.

[0037] refer to Figure 2 The flame-retardant rock wool board 11 has several inner cavities 12 inside its surface, and the shape of the inner cavity 12 is consistent with the shape of the perforated plate 5.

[0038] As a technical optimization of this utility model, the construction is quick and easy: the composite soundproof wall adopts a prefabricated construction method, which makes the installation process simple and fast, shortening the construction period and improving the project progress. The noise and dust generated during the construction process are relatively small, with minimal impact on the surrounding environment.

[0039] The working principle and usage process of this utility model are as follows: Reinforced cement fiberboard 2 is selected as the base material 1. With its high strength, lightweight, and good impact resistance, reinforced cement fiberboard 2 provides a solid foundation for the entire wall panel. A sound insulation layer 3 is installed on one side of the reinforced cement fiberboard 2. The sound insulation layer 3 consists of centrifugal glass wool 6 and damping sound insulation felt board 7. Centrifugal glass wool 6, with its excellent sound absorption performance, effectively absorbs and weakens sound energy, thereby reducing sound penetration. The damping sound insulation felt board 7, through its high-density material and special damping properties, further blocks sound transmission and improves sound insulation. The back of the damping sound insulation felt board 7 is fixedly connected to galvanized light steel keel 8, further reinforcing the structure. The galvanized light steel keel 8 not only enhances the overall strength of the wall panel but also provides reliable fixing points for the profiled steel sheet 4 on its back. Before installing the profiled perforated plate 5 on the front of the reinforced cement fiberboard 2, a flame-retardant layer 9 is installed. The flame-retardant layer 9 consists of aluminum composite panel 10 and flame-retardant rock wool board 11, providing not only good fire resistance but also enhancing the overall sound insulation effect of the wall panel through its special structure. Finally, the profiled perforated plate 5 is installed on the front of the flame-retardant layer 9. The profiled perforated plate 5 not only has an aesthetically pleasing decorative effect but also achieves further sound scattering and reduction through its special perforation design.

[0040] In summary, this sound-insulating composite wall panel, reinforced with cement fiberboard 2, is a high-strength, lightweight, and durable material that provides excellent structural support and stability. It not only supports other functional layers such as the sound insulation layer 3 and the flame-retardant layer 9, but also ensures the integrity and durability of the entire wall panel.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sound-insulating composite wall panel, comprising a base layer (1); characterized in that The base layer (1) is made of reinforced cement fiberboard (2). A sound insulation layer (3) is provided on one side of the reinforced cement fiberboard (2). A profiled steel plate (4) is provided on the back side of the reinforced cement fiberboard (2). A profiled perforated plate (5) is provided on the front side of the reinforced cement fiberboard (2).

2. The sound insulation composite wall panel according to claim 1, characterized in that: The sound insulation layer (3) includes centrifugal glass wool (6) fixedly connected to the back of the reinforced cement fiberboard (2), and a damping sound insulation felt board (7) is fixedly connected to the back of the centrifugal glass wool (6).

3. The soundproof composite wall panel according to claim 2, characterized in that: The back of the damping sound insulation felt is fixedly connected to a galvanized light steel keel (8), and the back of the galvanized light steel keel (8) is fixedly connected to the front of the profiled steel sheet (4).

4. The soundproof composite wall panel according to claim 1, wherein: A flame-retardant layer (9) is fixedly connected to the front side of the reinforced cement fiberboard (2), and the front side of the flame-retardant layer (9) is in contact with the back side of the perforated plate (5).

5. The soundproof composite wall panel according to claim 4, characterized in that: The flame-retardant layer (9) includes an aluminum composite panel (10) fixedly connected to the front side of the reinforced cement fiberboard (2), and a flame-retardant rock wool board (11) fixedly connected to the front side of the aluminum composite panel (10). The front side of the flame-retardant rock wool board (11) is in contact with the back side of the profiled perforated plate (5).

6. The soundproof composite wall panel according to claim 5, wherein: The flame-retardant rock wool board (11) has several inner cavities (12) inside its surface, and the shape of the inner cavity (12) is similar to that of the perforated plate (5).

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