Novel highland barley baking and frying equipment

By introducing filter plates and baffles into the barley roasting equipment, combined with spiral stirring components and servo motors, the problem of manual separation of the medium after roasting has been solved, achieving automatic separation and improved safety, thus adapting to the sustainable development of the plateau.

CN224136269UActive Publication Date: 2026-04-17DEQIN COUNTY AQINGMA AGRI PROD DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DEQIN COUNTY AQINGMA AGRI PROD DEV CO LTD
Filing Date
2025-05-20
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing barley roasting equipment roasts the medium along with the barley during roasting, which requires manual separation of the barley and medium after roasting, increasing the workload of manual sieving.

Method used

A novel barley roasting device has been designed, which uses filter plates and partitions to separate the barley from the medium inside the roasting cylinder. Combined with a spiral stirring component and a servo motor, it can automatically separate the barley from the medium. The double-layer structure and high-frequency coil heating ensure precise temperature control and reduce manual sieving.

Benefits of technology

It achieves automatic separation of barley and medium, reduces the workload of manual screening, improves the safety and ease of operation of the equipment, reduces carbon emissions, and meets the needs of sustainable development on the plateau.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of highland barley parching, and discloses novel highland barley parching equipment, which comprises a base and a parching cylinder body, and is characterized in that the outer surface of the parching cylinder body is rotatably connected with a fixed machine head and a rear seat, and the outer surface of the parching cylinder body is connected with a partition plate and a filter plate in an inserted manner; according to the novel highland barley baking and frying equipment, the baking and frying cylinder body is controlled to operate, the rear seat and the interior of the baking and frying cylinder are separated through a filter plate and a partition plate, highland barley is driven to be stir-fried in the baking and frying cylinder body in a matched mode, the baking and frying efficiency is improved, and the baking and frying efficiency is improved. And after stir-frying is finished, the partition plate is pulled out, the medium is filtered into the rear seat under rotation of the baking and frying cylinder, and after stir-frying is finished, the electric control valve is controlled to be opened, and the medium is discharged from the discharging pipeline, so that the effects that the highland barley and the medium are conveniently separated, and manual screening is reduced are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of barley roasting technology, specifically a new type of barley roasting equipment. Background Technology

[0002] Barley, known as "Nai" in Tibetan, is also called naked barley, rice barley, Yuanmai, or Huaimai. It is a special type of barley because its inner and outer husks are separated from the grains, exposing the kernels, hence the name naked barley. Barley is an important highland cereal crop, highly cold-resistant, with a short growing season, high yield, early maturity, and wide adaptability. Barley is particularly cold-resistant and is the main food crop in the high-altitude and cold agricultural areas of the Qinghai-Tibet Plateau, where it is harvested once a year. In some high-altitude and cold areas above 4,500 meters, and deep in the vast grasslands, naked barley is the only crop that can mature normally. It is an important food crop grown in valleys and lake basins. Barley food processing uses roasting machines, which are devices that roast and fry barley by heating.

[0003] Current barley roasting equipment roasts both the barley and the medium together, requiring manual sieving after roasting. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a novel barley roasting and drying device to solve the problem mentioned in the background art that current barley roasting equipment roasts the barley along with the medium during roasting, requiring manual sieving after the roasting process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A novel barley roasting device, comprising a base and a roasting cylinder body, wherein a fixed machine head and a rear seat are rotatably connected to the outer surface of the roasting cylinder body, a partition and a filter plate are inserted and connected to the outer surface of the roasting cylinder body, a spiral stirring component is provided inside the roasting cylinder body, a discharge pipe is connected to the outer surface of the rear seat, an electrically controlled valve is provided on the outer surface of the discharge pipe, a connecting hopper is fixedly installed on the outer surface of the base, an mounting seat is fixedly installed on the outer surface of the connecting hopper, the mounting seat is fixedly connected to the fixed machine head, and a feeding hopper is fixedly connected to the outer surface of the fixed machine head.

[0006] Preferably, a frame is rotatably connected to the outer surface of the roasting drum body, a filter assembly is provided on the outer surface of the frame, the output end of the filter assembly is fixedly connected to a connecting pipe, the output end of the connecting pipe is connected to the interior of the roasting drum body through the fixed machine head, a servo motor is embedded in the outer surface of the mounting base, a cover plate is fixedly installed on the output end of the servo motor, and the outer surface of the cover plate is rotatably connected to the outer surface of the fixed machine head.

[0007] Preferably, the roasting drum body adopts a double-layer structure filled with heat-insulating limestone or small-particle heat-insulating material, and the roasting drum body is combined with a built-in high-frequency coil, infrared heating tube and PID temperature control algorithm.

[0008] Preferably, a caster wheel is fixedly installed on the outer surface of the base, and a braking structure is provided on the outer surface of the caster wheel.

[0009] Preferably, the output end of the filter assembly is provided with a fan, and the outer surface of the base is provided with a controller, which is electrically connected to the servo motor and the filter assembly.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. This new type of barley roasting equipment operates by controlling the roasting drum body. The filter plate and partition separate the rear seat from the inside of the roasting drum body, causing the barley to be roasted inside the roasting drum body. After roasting, the partition is pulled out, and the medium is filtered into the rear seat under the rotation of the roasting drum. After the process is completed, the electric control valve is opened to discharge the medium from the discharge pipe, thereby facilitating the separation of barley and medium and reducing the need for manual screening.

[0012] 2. This new type of barley roasting equipment filters the drying moisture inside the roasting cylinder by controlling the filter components. Then, it controls the servo motor to flip the cover plate, which facilitates the discharge of the roasted barley and avoids damage caused by the drying airflow from manually opening the cover. This improves the safety of the equipment and makes it easier to operate. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0014] Figure 2 This is a side sectional view of the structure of this utility model;

[0015] Figure 3 This is a front view schematic diagram of the structure of this utility model.

[0016] In the diagram: 1. Base; 2. Roasting drum body; 3. Fixed head; 4. Rear seat; 5. Discharge pipe; 6. Electrically controlled valve; 7. Filter plate; 8. Spiral agitator; 9. Connecting hopper; 10. Mounting base; 11. Cover plate; 12. Frame; 13. Filter assembly; 14. Connecting pipe; 15. Feeding hopper; 16. Casters. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example 1:

[0019] Please refer to the following: Figure 1-3 ,

[0020] A novel barley roasting device includes a base 1 and a roasting cylinder body 2. A fixed machine head 3 and a rear seat 4 are rotatably connected to the outer surface of the roasting cylinder body 2. A partition and a filter plate 7 are inserted and connected to the outer surface of the roasting cylinder body 2. A spiral stirring component 8 is provided inside the roasting cylinder body 2. A discharge pipe 5 is connected to the outer surface of the rear seat 4. An electric control valve 6 is provided on the outer surface of the discharge pipe 5. A connecting hopper 9 is fixedly installed on the outer surface of the base 1. An mounting base 10 is fixedly installed on the outer surface of the connecting hopper 9. The mounting base 10 is fixedly connected to the fixed machine head 3. A feeding hopper 15 is fixedly connected to the outer surface of the fixed machine head 3.

[0021] Specifically, by controlling the operation of the roasting drum body 2, the filter plate 7 and the partition plate separate the rear seat 4 from the inside of the roasting drum, and drive the barley to be roasted inside the roasting drum body 2. After roasting, the partition plate is pulled out, and the medium is filtered into the rear seat 4 under the rotation of the roasting drum. After the operation is completed, the electric control valve 6 is opened to discharge the medium from the discharge pipe 5, thereby achieving the effect of facilitating the separation of barley and medium and reducing the need for manual screening.

[0022] In the embodiment: the roasting drum body 2 adopts a double-layer structure filled with heat-insulating limestone or small-particle heat-insulating material, and the roasting drum body 2 is combined with a built-in high-frequency coil, infrared heating tube and PID temperature control algorithm.

[0023] Specifically, the roasting drum body 2 adopts a double-layer structure filled with heat-insulating limestone or small-particle heat-insulating material, combined with active dehumidification by a fan, reducing the moisture content of highland barley and improving drying efficiency. In addition, the roasting drum body 2 combines built-in high-frequency coils, infrared heating tubes and PID temperature control algorithms to accurately adjust the temperature error by ±5℃, retaining nutrients such as β-glucan in highland barley, increasing the popping rate to over 95%, adapting to highland barley raw materials with different moisture contents, and replacing traditional vegetation fuels with electric heating, reducing carbon emissions and ecological damage, which meets the needs of sustainable development on the plateau.

[0024] In this embodiment: a caster wheel 16 is fixedly installed on the outer surface of the base 1, and a brake structure is provided on the outer surface of the caster wheel 16.

[0025] Specifically, a caster wheel 16 is fixedly installed on the outer surface of the base 1. At the same time, a brake structure is provided on the outer surface of the caster wheel 16 to facilitate the operation of the caster wheel 16 when the equipment is moved, and to control the brake structure to fix it when it needs to be fixed.

[0026] Working principle: A fixed head 3 and a rear seat 4 are rotatably connected to the outer surface of the roasting drum body 2. A partition and a filter plate 7 are inserted and connected to the outer surface of the roasting drum body 2. A spiral stirring component 8 is installed inside the roasting drum body 2. A discharge pipe 5 is connected to the outer surface of the rear seat 4, and an electric control valve 6 is installed on the outer surface of the discharge pipe 5. A connecting hopper 9 is fixedly installed on the outer surface of the base 1, and a mounting seat 10 is fixedly installed on the outer surface of the connecting hopper 9. The mounting seat 10 is fixedly connected to the fixed head 3. A feeding hopper 15 is fixedly connected to the outer surface of the fixed head 3, allowing the barley body and the medium to be fed together. The barley is added from the feeding hopper 15, and the roasting drum body 2 is controlled to operate. The filter plate 7 and the partition plate separate the rear seat 4 from the inside of the roasting drum, causing the barley to be stir-fried inside the roasting drum body 2. After the stir-frying is completed, the partition plate is pulled out, and the medium is filtered into the rear seat 4 under the rotation of the roasting drum. After the operation is completed, the electric control valve 6 is opened to discharge the medium from the discharge pipe 5. Compared with related technologies, the new type of barley roasting equipment provided by this utility model has the following beneficial effects: it facilitates the separation of barley from the medium and reduces the need for manual screening.

[0027] Example 2:

[0028] Please refer to the following: Figure 1-3 ,

[0029] A frame 12 is rotatably connected to the outer surface of the roasting drum body 2. A filter assembly 13 is provided on the outer surface of the frame 12. A connecting pipe 14 is fixedly connected to the output end of the filter assembly 13. The output end of the connecting pipe 14 is connected to the interior of the roasting drum body 2 through the fixed head 3. A servo motor is embedded in the outer surface of the mounting base 10. A cover plate 11 is fixedly installed on the output end of the servo motor. The outer surface of the cover plate 11 is rotatably connected to the outer surface of the fixed head 3.

[0030] Specifically, by controlling the operation of the filter component 13, the drying moisture inside the roasting cylinder body 2 is filtered, and then the servo motor is controlled to flip the cover plate 11 to facilitate the discharge of the roasted barley, avoiding damage caused by the drying airflow caused by manually opening the cover, thereby improving the safety of the equipment and making it easier to operate.

[0031] In this embodiment: a fan is provided at the output end of the filter assembly 13, and a controller is provided on the outer surface of the base 1. The controller is electrically connected to the servo motor and the filter assembly 13.

[0032] Specifically, a fan is provided at the output end of the filter assembly 13, and a controller is provided on the outer surface of the base 1. The controller is electrically connected to the servo motor and the filter assembly 13. The fan actively dehumidifies, reduces the moisture content of the barley and improves the drying efficiency, and filters the exhaust gas to reduce environmental pollution. The controller is an existing structure, and the control circuit can be implemented by those skilled in the art through simple programming. It is common knowledge in the field. It is only used and not modified. Therefore, the control method and circuit connection will not be described in detail to facilitate centralized control operation of the relevant structure.

[0033] Working principle: A frame 12 is rotatably connected to the outer surface of the roasting drum body 2. A filter assembly 13 is provided on the outer surface of the frame 12. The output end of the filter assembly 13 is fixedly connected to a connecting pipe 14. The output end of the connecting pipe 14 is connected to the interior of the roasting drum body 2 through a fixed machine head 3. A servo motor is embedded in the outer surface of the mounting base 10, and a cover plate 11 is fixedly installed at the output end of the servo motor. Because the outer surface of the cover plate 11 is rotatably connected to the outer surface of the fixed machine head 3, the filter assembly 13 is controlled to operate, filtering the drying moisture inside the roasting drum body 2. The servo motor is then controlled to operate, flipping the cover plate 11 to facilitate the discharge of the roasted barley, avoiding damage caused by manual opening of the cover and the drying airflow. Compared with related technologies, the new type of barley roasting equipment provided by this utility model has the following beneficial effects: thereby improving the safety of the equipment and facilitating operation.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel highland barley roasting equipment, comprising a base (1) and a roasting cylinder body (2), characterized in that: The outer surface of the frying drum body is rotatably connected to a fixed head (3) and a rear seat (4). The outer surface of the frying drum body (2) is connected to a partition and a filter plate (7). The interior of the frying drum body (2) is provided with a spiral stirring component (8). The outer surface of the rear seat (4) is connected to a discharge pipe (5). The outer surface of the discharge pipe (5) is provided with an electric control valve (6). The outer surface of the base (1) is fixedly installed with a connecting hopper (9). The outer surface of the connecting hopper (9) is fixedly installed with a mounting seat (10). The mounting seat (10) is fixedly connected to the fixed head (3). The outer surface of the fixed head (3) is fixedly connected to a feeding hopper (15).

2. The novel highland barley roasting equipment according to claim 1, characterized in that: The outer surface of the roasting drum body (2) is rotatably connected to a frame (12). A filter assembly (13) is provided on the outer surface of the frame (12). The output end of the filter assembly (13) is fixedly connected to a connecting pipe (14). The output end of the connecting pipe (14) is connected to the interior of the roasting drum body (2) through the fixed head (3). A servo motor is embedded in the outer surface of the mounting base (10). A cover plate (11) is fixedly installed on the output end of the servo motor. The outer surface of the cover plate (11) is rotatably connected to the outer surface of the fixed head (3).

3. The novel highland barley roasting equipment according to claim 1, characterized in that: The roasting drum body (2) adopts a double-layer structure filled with heat-insulating limestone or small-particle heat-insulating material, and the roasting drum body (2) is combined with a built-in high-frequency coil, infrared heating tube and PID temperature control algorithm.

4. The novel highland barley roasting equipment according to claim 1, characterized in that: The outer surface of the base (1) is fixedly equipped with a caster wheel (16), and the outer surface of the caster wheel (16) is provided with a brake structure.

5. The novel barley roasting equipment according to claim 2, characterized in that: The output end of the filter assembly (13) is provided with a fan, and the outer surface of the base (1) is provided with a controller, which is electrically connected to the servo motor and the filter assembly (13).