Industrial wire harness stretching and extension testing device

Abstract

The utility model discloses an industrial wire harness stretching extension testing device, which comprises a laser distance measuring sensor, a track frame plate, a fixed mounting plate, stretching detection parts, a first electric push rod, a baffle plate, a pressure sensor, an extrusion detection spring and an extrusion detection disc, and is characterized in that the stretching detection parts are symmetrically arranged on the track frame plate; the first electric push rods are fixedly installed on the upper portions of the two ends of the track frame plate, the laser distance measuring sensors are fixedly installed on the outer sides of the two ends of the track frame plate, and the partition plates are symmetrically clamped to the track frame plate in a sliding mode. In the using process, industrial wire harnesses with different specifications and lengths can be stably and accurately detected, the wire harnesses with different lengths can be adaptively and rapidly clamped and fixed in the detection process, the detection result is accurate and convenient, the detection result can be rapidly judged, and sampled products can be rapidly detected.

Description

Technical Field

[0001] This utility model relates to the field of industrial wire harness testing technology, specifically to an industrial wire harness tensile elongation testing device. Background Technology

[0002] Industrial wire harnesses are a key element in realizing the transmission of electricity, signals, and data in industrial production. They connect various internal components of equipment. During the production and manufacturing process of industrial wire harnesses, it is necessary to test their tensile and elongation properties. Existing testing devices cannot quickly and accurately test and process sampled industrial wire harnesses of different lengths, making it difficult to conveniently and efficiently test the tensile and elongation properties of sampled industrial wire harnesses. Therefore, an industrial wire harness tensile and elongation testing device is needed to solve the above-mentioned problems. Utility Model Content

[0003] The purpose of this invention is to provide an industrial wire harness tensile elongation testing device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an industrial wire harness tensile and elongation testing device, comprising a laser rangefinder, a track frame, a fixed mounting plate, a tensile testing section, a first electric push rod, a baffle plate, a pressure sensor, a compression detection spring, and a compression detection disc. The tensile testing section is symmetrically arranged on the track frame. The first electric push rod is fixedly installed on the upper part of both ends of the track frame. The laser rangefinder is fixedly installed on the outer side of both ends of the track frame. The baffle plates are symmetrically slidably engaged with the track frame. The front end of the first electric push rod is fixedly connected to the upper end of the baffle plate. The pressure sensor is fixedly installed on the inner side of the bottom end of the baffle plate. The compression detection spring is fixedly connected to the side of the pressure sensor away from the baffle plate. The compression detection disc is fixedly connected to the end of the compression detection spring away from the pressure sensor.

[0005] Preferably, the tensile testing unit includes a testing plate, a tensile testing plate, a sliding block, a second electric push rod, a third electric push rod, a fixed frame, a fixed limiting plate, and a compression fixing plate. The sliding block is fixedly connected to the bottom front end of the second electric push rod. The tensile testing plate is fixedly connected to the bottom end of the sliding block. The testing plate is fixedly connected to the outer end of the sliding block. The fixed limiting plate is symmetrically arranged on the inner side of the bottom end of the tensile testing plate. The fixed frame is fixedly installed on the outer end of the fixed limiting plate. The third electric push rod is fixedly installed on the fixed frame. The front end of the third electric push rod slides through and is slidably engaged with the fixed limiting plate. The compression fixing plate is located on the inner side of the fixed limiting plate, and the compression fixing plate is fixedly connected to the front end of the third electric push rod.

[0006] Preferably, a rubber gasket is fixedly installed on the side end of the extrusion fixing plate away from the fixing limiting plate.

[0007] Preferably, the second electric push rod is fixedly mounted on the track frame plate, the sliding block is slidably engaged with the track frame plate, and the detection plate is located directly in front of the laser rangefinder sensor.

[0008] Preferably, the extrusion detection disc is in extrusion contact with the outer end face of the tensile detection plate.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] This invention enables stable and accurate testing of industrial wire harnesses of different specifications and lengths. During the testing process, wire harnesses of different lengths can be quickly clamped and fixed, and the testing results are accurate and convenient, allowing for rapid judgment of the test results and enabling the rapid testing of sampled products. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the main three-dimensional structure of the present utility model;

[0012] Figure 2 This is a side view of the three-dimensional structure of the main body of this utility model;

[0013] Figure 3 This is a schematic diagram of the tensile testing part of this utility model;

[0014] Figure 4 This is a side view of the three-dimensional structure of the tensile testing part of this utility model.

[0015] In the diagram: 1-Laser rangefinder sensor, 2-Rail frame plate, 3-Fixed mounting plate, 4-Tension detection unit, 5-First electric push rod, 6-Baffle plate, 7-Pressure sensor, 8-Crush detection spring, 9-Crush detection disc, 10-Detection plate, 11-Tension detection plate, 12-Sliding block, 13-Second electric push rod, 14-Third electric push rod, 15-Fixed frame, 16-Fixed limit plate, 17-Crush fixing plate, 18-Rubber gasket. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figure 1-4 As shown, one embodiment of this utility model provides an industrial wire harness tensile and elongation testing device, comprising a laser rangefinder 1, a track frame 2, a fixed mounting plate 3, a tensile testing section 4, a first electric push rod 5, a baffle plate 6, a pressure sensor 7, a compression detection spring 8, and a compression detection disc 9. The tensile testing section 4 is symmetrically arranged on the track frame 2. The first electric push rod 5 is fixedly installed on the upper part of both ends of the track frame 2. The laser rangefinder 1 is fixedly installed on the outer side of both ends of the track frame 2. The baffle plate 6 is symmetrically slidably engaged with the track frame 2. The front end of the first electric push rod 5 is fixedly connected to the upper end of the baffle plate 6. The pressure sensor 7 is fixedly installed on the inner side of the bottom end of the baffle plate 6. The compression detection spring 8 is fixedly connected to the side end of the pressure sensor 7 away from the baffle plate 6. The compression detection disc 9 is fixedly connected to the end of the compression detection spring 8 away from the pressure sensor 7.

[0018] The tensile testing unit 4 includes a testing plate 10, a tensile testing plate 11, a sliding block 12, a second electric push rod 13, a third electric push rod 14, a fixed frame 15, a fixed limiting plate 16, and a compression fixing plate 17. The sliding block 12 is fixedly connected to the bottom front end of the second electric push rod 13. The tensile testing plate 11 is fixedly connected to the bottom end of the sliding block 12. The testing plate 10 is fixedly connected to the outer end of the sliding block 12. The fixed limiting plate 16 is symmetrically arranged on the inner side of the bottom end of the tensile testing plate 11. The fixed frame 15 is fixedly installed on the outer end of the fixed limiting plate 16. The third electric push rod 14 is fixedly installed on the fixed frame 15. The front end of the third electric push rod 14 slides through and is slidably engaged with the fixed limiting plate 16. The compression fixing plate 17 is located on the inner side of the fixed limiting plate 16, and the compression fixing plate 17 is fixedly connected to the front end of the third electric push rod 14.

[0019] A rubber gasket 18 is fixedly installed on the side end of the compression fixing plate 17 away from the fixing limit plate 16, which serves to smooth and fix the plate.

[0020] The second electric push rod 13 is fixedly installed on the track frame plate 2, and the sliding block 12 is slidably engaged on the track frame plate 2. The detection plate 10 is located directly in front of the laser range sensor 1, and the position of the detection plate 10 can be accurately detected by the laser range sensor 1.

[0021] The extrusion test plate 9 is in extrusion contact with the outer end face of the tensile test plate 11, achieving precise positioning of the extrusion test plate 9 before tensile testing.

[0022] Working principle: During use, the device can be fixedly installed using the mounting plate 3. The two ends of the industrial wire harness to be tested are clamped in the symmetrically distributed tensile testing section 4. The ends of the industrial wire harness are fixedly clamped by the symmetrically distributed compression fixing plates 17 and rubber gaskets 18 in the tensile testing section 4. Activating the third electric push rod 14 causes the symmetrically arranged compression fixing plates 17 and rubber gaskets 18 to move synchronously towards the center of the tensile testing plate 11, thereby allowing the symmetrically arranged compression fixing plates 17 and rubber gaskets 18 to clamp the industrial wire harness. The ends of the wire harnesses are clamped and fixed. Depending on the length of the industrial wire harness being tested, the second electric push rod 13 drives the sliding block 12 to slide along the inside of the track frame 2, thereby moving and adjusting the positions of the tensile testing plate 11, the compression fixing plate 17, and the rubber pad 18. This allows the symmetrically distributed tensile testing sections 4 to smoothly clamp and fix the ends of industrial wire harnesses of different lengths using the bottom compression fixing plate 17 and the rubber pad 18. The laser range sensor 1 can detect the distance between itself and the testing plate 10, thus assisting in determining the distance between the two tensile testing sections 4. The distance between the two tensile testing units 4 is precisely adjustable to suit the different lengths of the industrial wire harnesses to be tested. The first electric push rod 5 is activated, causing the baffle plate 6 to slide along the track frame plate 2. This allows the baffle plate 6 to move and adjust in accordance with the tensile testing units 4, ensuring the industrial wire harness is clamped and fixed. At this point, the extrusion testing disc 9 and the tensile testing plate 11 come into contact. The pressure sensor 7 detects the preset pressure value and stops the operation of the first electric push rod 5. Then, the second electric push rods 13 in the two tensile testing units 4 are activated simultaneously, driving the symmetrically arranged... The sliding block 12 slides outward along the track frame plate 2 in sync, so that the symmetrically arranged extrusion fixing plate 17 and tensile detection plate 11 pull the two ends of the industrial wire harness outward in sync. At this time, the tensile detection plate 11 will squeeze the pressure sensor 7 through the extrusion detection disc 9 and the extrusion detection spring 8. When the pressure value detected by the pressure sensor 7 reaches the preset maximum detection pressure value, the second electric push rod 13 stops running. At this time, the industrial wire harness is stretched and straightened. Then, observe whether there is a break on the industrial wire harness, so that the industrial wire harness of different lengths can be quickly tested.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An industrial wire harness tensile stretch testing device, comprising a laser rangefinder (1), a track frame plate (2), a fixed mounting plate (3), a tensile testing unit (4), a first electric push rod (5), a baffle plate (6), a pressure sensor (7), a compression detection spring (8), and a compression detection disc (9), characterized in that: The tensile detection unit (4) is symmetrically arranged on the track frame plate (2). The first electric push rod (5) is fixedly installed on the upper part of both ends of the track frame plate (2). The laser range sensor (1) is fixedly installed on the outer side of both ends of the track frame plate (2). The partition plate (6) is symmetrically slidably engaged with the track frame plate (2). The front end of the first electric push rod (5) is fixedly connected to the upper end of the partition plate (6). The pressure sensor (7) is fixedly installed on the inner side of the bottom end of the partition plate (6). The compression detection spring (8) is fixedly connected to the side end of the pressure sensor (7) away from the partition plate (6). The compression detection disc (9) is fixedly connected to the end of the compression detection spring (8) away from the pressure sensor (7).

2. An industrial wire harness tensile ductility test device according to claim 1, characterized by: The tensile testing unit (4) includes a testing plate (10), a tensile testing plate (11), a sliding block (12), a second electric push rod (13), a third electric push rod (14), a fixed frame (15), a fixed limiting plate (16), and a compression fixing plate (17). The sliding block (12) is fixedly connected to the bottom front end of the second electric push rod (13). The tensile testing plate (11) is fixedly connected to the bottom end of the sliding block (12). The testing plate (10) is fixedly connected to the outer end of the sliding block (12). The fixed limiting plate (16) is symmetrically arranged on the inner side of the bottom end of the tensile testing plate (11). The fixed frame (15) is fixedly installed on the outer side of the fixed limiting plate (16). The third electric push rod (14) is fixedly installed on the fixed frame (15). The front end of the third electric push rod (14) is slidably engaged with the fixed limiting plate (16). The extrusion fixing plate (17) is located on the inner side of the fixed limiting plate (16), and the extrusion fixing plate (17) is fixedly connected to the front end of the third electric push rod (14).

3. An industrial wire harness tensile ductility test device according to claim 2, characterized in that: A rubber gasket (18) is fixedly installed on the side end of the extrusion fixing plate (17) away from the fixing limiting plate (16).

4. An industrial wire harness tensile elongation testing device as defined in claim 3, wherein: The second electric push rod (13) is fixedly installed on the track frame plate (2), the sliding block (12) is slidably engaged on the track frame plate (2), and the detection plate (10) is located directly in front of the laser rangefinder (1).

5. An industrial wire harness tensile elongation testing device as defined in claim 4, wherein: The extrusion test plate (9) is in extrusion contact with the outer end face of the tensile test plate (11).

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