Micro-crack detection and repair equipment for ultra-white embossed photovoltaic tempered glass

Abstract

The utility model relates to the technical field of ultra-white embossed photovoltaic tempered glass microcrack detection and repair, and discloses ultra-white embossed photovoltaic tempered glass microcrack detection and repair equipment which comprises a bottom table and a top frame, the top end of the bottom table is fixedly connected with the top frame, reserved openings are formed in the two sides of the top frame, and the top frame is fixedly connected with the bottom table. The left side of the top frame is fixedly connected with a fixing plate, the top end of the fixing plate is fixedly connected with a disinfectant box, and the bottom end of the disinfectant box is fixedly connected with a first discharging pipe. According to the ultra-white embossed photovoltaic tempered glass micro-crack detection and repair equipment, parts such as a fixing plate are arranged, a first valve is opened, a disinfectant can be conveniently sprayed to the surface of glass through spraying holes which are distributed at equal intervals in the bottom through a first discharging pipe, then the surface of the glass can be wiped and cleaned when the glass passes through the lower portion of a sponge block, and therefore the surface of the glass is cleaned; and subsequent detection and repair are facilitated, and the problem that dust and other impurities on the surface of the material are inconvenient to clean is solved.

Description

Technical Field

[0001] This utility model relates to the field of microcrack detection and repair technology for ultra-white embossed photovoltaic tempered glass, specifically to a device for microcrack detection and repair of ultra-white embossed photovoltaic tempered glass. Background Technology

[0002] Ultra-white patterned photovoltaic tempered glass is a low-iron glass with an ultra-white fabric-textured embossed surface. It is specially used for the encapsulation of solar cell modules, has high light transmittance and excellent physical properties, and is an indispensable and important component of solar photovoltaic modules.

[0003] Based on the design of existing ultra-white embossed photovoltaic tempered glass microcrack detection and repair equipment, it is not convenient to clean the surface of the glass before detection and repair, which makes it inconvenient to detect and repair cracks and affects the detection and repair process. Therefore, it is necessary to improve its structure.

[0004] Now, a novel device for detecting and repairing microcracks in ultra-white embossed photovoltaic tempered glass is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a device for detecting and repairing microcracks in ultra-white embossed photovoltaic tempered glass, in order to solve the problem mentioned in the background art of the inconvenience of cleaning dust and other impurities on its surface.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for detecting and repairing microcracks in ultra-white embossed photovoltaic tempered glass, comprising a base platform and a top frame. The top frame is fixedly connected to the top of the base platform. Pre-reserved openings are provided on both sides of the top frame. A fixing plate is fixedly connected to the left side of the top frame. A disinfectant tank is fixedly connected to the top of the fixing plate. A first feeding pipe is fixedly connected to the bottom of the disinfectant tank. The bottom of the first feeding pipe longitudinally penetrates the interior of the fixing plate and is fixedly connected to a fixing pipe. A spray hole is fixedly connected to the bottom of the fixing pipe. A first valve is installed on the outside of the first feeding pipe. A placement groove is provided on the right side of the top of the fixing plate. A fixing block is snapped into the interior of the placement groove. A sponge block is fixedly connected to the bottom of the fixing block.

[0007] As a further technical solution of this utility model, at least ten sets of spray holes are provided, and the spray holes are evenly distributed at the bottom end of the fixed tube.

[0008] As a further technical solution of this utility model, the base platform is provided with an installation groove inside, a first motor is fixedly installed on the left side inside the installation groove, a screw is fixedly connected to the output end of the first motor, a first connecting seat is sleeved on the outside of the screw, a reserved groove is provided at the top of the base platform, and the top of the first connecting seat extends longitudinally through the interior of the reserved groove and is fixedly connected to a top platform.

[0009] As a further technical solution of this utility model, a first fixing frame is fixedly connected to the top of the top frame, a second motor is placed inside the first fixing frame, a lead screw is fixedly connected to the output end of the second motor, a first connecting block is sleeved on the outside of the lead screw, and the bottom end of the first connecting block is fixedly connected to the top of the second fixing frame.

[0010] As a further technical solution of this utility model, a second fixing frame is provided inside the top frame, a third fixing frame is fixedly connected to the bottom end of the second fixing frame, a second cylinder is fixedly installed at the top end of the third fixing frame, a second telescopic rod is movably connected to the bottom end of the second cylinder, a push rod is longitudinally provided through the bottom end of the second telescopic rod, a fixing cylinder is fixedly connected to the bottom end inside the third fixing frame, an injection hole is fixedly connected to the bottom end of the fixing cylinder, the top end of the injection hole penetrates through the bottom end inside the third fixing frame, and a piston is fixedly connected to the bottom end of the push rod longitudinally through the interior of the top end of the fixing cylinder.

[0011] As a further technical solution of this utility model, a second connecting seat is fixedly connected to the left side inside the top frame, a first cylinder is fixedly installed at the top of the second connecting seat, a first telescopic rod is movably connected to the bottom of the first cylinder, and the bottom of the first telescopic rod passes through the interior of the second connecting seat and is fixedly connected to a detection camera.

[0012] As a further technical solution of this utility model, the second connecting blocks are fixedly connected to both sides of the third fixing frame, and a fixing rod is fixedly connected between the front end and the rear end inside the top frame. The second connecting blocks are slidably sleeved on the outside of the fixing rod.

[0013] As a further technical solution of this utility model, an injection port is fixedly connected to the right side of the fixed cylinder, a storage box is fixedly connected to the top of the right side inside the top frame, a second discharge pipe is fixedly connected to the bottom of the storage box, a second valve is fixedly installed at the bottom of the second discharge pipe, and a hose is fixedly connected to one side of the injection port, the hose being connected to the interior of the second discharge pipe.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the ultra-white embossed photovoltaic tempered glass microcrack detection and repair equipment not only makes it easy to clean the glass in advance and make it easy to adjust the position flexibly, but also makes it easy to accurately detect and repair.

[0015] (1) By setting up a fixed plate, disinfectant tank, first feeding pipe, first valve, fixed pipe, spray hole, fixed block, sponge block and placement groove, the first valve can be opened, and the disinfectant can be sprayed on the glass surface through the first feeding pipe and the spray holes distributed at equal intervals at the bottom. After passing under the sponge block, the glass surface can be wiped and cleaned, which is convenient for subsequent testing and repair.

[0016] (2) By setting a base, mounting groove, reserved groove, top frame, reserved opening, first motor, screw, first connecting seat, top platform, first fixing frame, second motor, lead screw, and first connecting block, the first motor is turned on to drive the screw to rotate. When the screw rotates, it can drive the externally sleeved first connecting seat to move, which facilitates the left and right movement of the top platform. The second motor is turned on to drive the lead screw to rotate, which can drive the external first connecting block to move back and forth, thereby facilitating the movement of the bottom fixing cylinder and making it convenient for flexible repair.

[0017] (3) The device is equipped with a second connecting seat, a first cylinder, a first telescopic rod, a detection camera, a second fixing frame, a second cylinder, a third fixing frame, a second connecting block, a fixing rod, a second telescopic rod, a fixing cylinder, a push rod, an injection hole, a storage box, a second discharge pipe, a second valve, a hose, an injection port, and a piston. The second valve is opened, and the resin is injected into the inside of the fixing cylinder through the discharge pipe and the hose. The first cylinder is opened, and the first telescopic rod can drive the detection camera at the bottom to move downward, which facilitates scanning of the glass surface. Then the second cylinder is opened, and the second telescopic rod can drive the push rod at the bottom to push downward, so that the piston moves inside the fixing cylinder, which facilitates pushing the injected resin through the injection hole into the crack, making it easy to repair stably. Attached Figure Description

[0018] Figure 1 This is a frontal cross-sectional view of the present invention.

[0019] Figure 2 This is a side view of the connection between the second fixing frame and the lead screw of this utility model;

[0020] Figure 3 This is a front view structural diagram of the connection method between the fixing block and the fixing plate of this utility model;

[0021] Figure 4 This is a front view structural diagram of the connection method between the push rod and the fixed cylinder of this utility model.

[0022] In the diagram: 1. Base platform; 2. Mounting slot; 3. Reserved slot; 4. Top frame; 5. Reserved opening; 6. First motor; 7. Screw; 8. First connecting seat; 9. Top platform; 10. Fixing plate; 11. Disinfectant tank; 12. First discharge pipe; 13. First valve; 14. Fixing pipe; 15. Spray nozzle; 16. Fixing block; 17. Sponge block; 18. Placement slot; 19. Second connecting seat; 20. First cylinder; 21. First telescopic rod; 22. Detection camera; 23. First fixed frame; 24. Second motor; 25. Lead screw; 26. First connecting block; 27. Second fixed frame; 28. Second cylinder; 29. ​​Third fixed frame; 30. Second connecting block; 31. Fixed rod; 32. Second telescopic rod; 33. Fixed cylinder; 34. Push rod; 35. Injection hole; 36. Storage box; 37. Second discharge pipe; 38. Second valve; 39. Hose; 40. Injection port; 41. Piston. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides an embodiment of a device for detecting and repairing microcracks in ultra-white embossed photovoltaic tempered glass, including a base platform 1 and a top frame 4. The top of the base platform 1 is fixedly connected to the top of the top frame 4. The top frame 4 has reserved openings 5 ​​on both sides. The left side of the top frame 4 is fixedly connected to a fixing plate 10. The top of the fixing plate 10 is fixedly connected to a disinfectant tank 11. The bottom of the disinfectant tank 11 is fixedly connected to a first feeding pipe 12. The bottom of the first feeding pipe 12 extends longitudinally through the interior of the fixing plate 10 and is fixedly connected to a fixing pipe 14. The bottom of the fixing pipe 14 is fixedly connected to a spray hole 15. A first valve 13 is installed on the outside of the first feeding pipe 12. The right side of the top of the fixing plate 10 is provided with a placement groove 18. A fixing block 16 is snapped into the interior of the placement groove 18. The bottom of the fixing block 16 is fixedly connected to a sponge block 17.

[0025] At least ten sets of nozzles 15 are provided, and the nozzles 15 are evenly distributed at the bottom end of the fixed tube 14.

[0026] Specifically, such as Figure 1 and Figure 3 As shown, when the first valve 13 is opened, disinfectant can be sprayed onto the glass surface through the first discharge pipe 12 and the equally spaced nozzles 15 at the bottom. After passing under the sponge block 17, the glass surface can be wiped and cleaned, facilitating subsequent testing and repair.

[0027] The base 1 has an installation groove 2 inside. A first motor 6 is fixedly installed on the left side inside the installation groove 2. A screw 7 is fixedly connected to the output end of the first motor 6. A first connecting seat 8 is sleeved on the outside of the screw 7. A reserved groove 3 is provided at the top of the base 1. The top of the first connecting seat 8 extends longitudinally through the interior of the reserved groove 3 and is fixedly connected to the top platform 9.

[0028] The top of the top frame 4 is fixedly connected to the top of the first fixed frame 23. The second motor 24 is placed inside the first fixed frame 23. The output end of the second motor 24 is fixedly connected to the lead screw 25. The lead screw 25 is sleeved on the outside of the lead screw 25. The bottom end of the first connecting block 26 is fixedly connected to the top of the second fixed frame 27.

[0029] The second connecting blocks 30 are fixedly connected to both sides of the third fixing frame 29, and the fixing rod 31 is fixedly connected between the front end and the rear end inside the top frame 4. The second connecting blocks 30 are sleeved on the outside of the fixing rod 31 and can slide.

[0030] An injection port 40 is fixedly connected to the right side of the fixed cylinder 33. A storage box 36 is fixedly connected to the top right side of the top frame 4. A second discharge pipe 37 is fixedly connected to the bottom of the storage box 36. A second valve 38 is fixedly installed at the bottom of the second discharge pipe 37. A hose 39 is fixedly connected to one side of the injection port 40. The hose 39 is connected to the inside of the second discharge pipe 37.

[0031] Specifically, such as Figure 1 and Figure 2 As shown, the first motor 6 is turned on, driving the screw 7 to rotate. When the screw 7 rotates, it can drive the externally sleeved first connecting seat 8 to move, which facilitates the left and right movement of the top platform 9. The second motor 24 is turned on, driving the lead screw 25 to rotate, which can drive the external first connecting block 26 to move back and forth, thereby facilitating the movement of the bottom fixed cylinder 33 for convenient and flexible repair.

[0032] The top frame 4 is equipped with a second fixing frame 27. The bottom end of the second fixing frame 27 is fixedly connected to a third fixing frame 29. The top end of the third fixing frame 29 is fixedly installed with a second cylinder 28. The bottom end of the second cylinder 28 is movably connected to a second telescopic rod 32. The bottom end of the second telescopic rod 32 is longitudinally connected to a push rod 34. The bottom end of the third fixing frame 29 is fixedly connected to a fixing cylinder 33. The bottom end of the fixing cylinder 33 is fixedly connected to an injection hole 35. The top end of the injection hole 35 penetrates the bottom end of the third fixing frame 29. The bottom end of the push rod 34 longitudinally penetrates the inside of the top end of the fixing cylinder 33 and is fixedly connected to a piston 41.

[0033] A second connecting seat 19 is fixedly connected to the left side inside the top frame 4. A first cylinder 20 is fixedly installed at the top of the second connecting seat 19. A first telescopic rod 21 is movably connected to the bottom of the first cylinder 20. The bottom of the first telescopic rod 21 passes through the interior of the second connecting seat 19 and is fixedly connected to a detection camera 22.

[0034] Specifically, such as Figure 1 and Figure 4 As shown, the second valve 38 is opened, and resin is injected into the interior of the fixed cylinder 33 through the second feed pipe 37 and the hose 39. The first cylinder 20 is opened, and the first telescopic rod 21 can drive the bottom detection camera 22 to move downward, which facilitates scanning of the glass surface. Then the second cylinder 28 is opened, and the second telescopic rod 32 can drive the bottom push rod 34 to push downward, so that the piston 41 moves inside the fixed cylinder 33, thereby facilitating the injection of resin through the injection hole 35 into the crack, making it easy to repair stably.

[0035] Working Principle: In use, the first motor 6 is turned on, driving the screw 7 to rotate. When the screw 7 rotates, it can move the externally sleeved first connecting seat 8, facilitating the movement of the top platform 9 to one side. The first valve 13 is opened, allowing disinfectant to be sprayed onto the glass surface through the first discharge pipe 12 and the equally spaced spray holes 15 at the bottom. After passing under the sponge block 17, the glass surface can be wiped and cleaned, facilitating subsequent inspection and repair. Then, the second valve 38 is opened, allowing resin to be injected into the fixed cylinder through the second discharge pipe 37 and the hose 39. Inside cylinder 33, the first cylinder 20 is opened, and the first telescopic rod 21 drives the bottom detection camera 22 to move downward, facilitating scanning of the glass surface. Then, the second motor 24 is opened, driving the lead screw 25 to rotate, which drives the external first connecting block 26 to move back and forth, thus facilitating the movement of the bottom fixed cylinder 33. Finally, the second cylinder 28 is opened, and the second telescopic rod 32 drives the bottom push rod 34 to push downward, causing the piston 41 to move inside the fixed cylinder 33, thus facilitating the injection of resin through the injection hole 35 into the crack, making it easy to repair stably.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A kind of ultra-white embossed photovoltaic toughened glass microcrack detection and repair equipment, including bottom table (1) and top frame (4), it is characterized in that: The top of the base (1) is fixedly connected to a top frame (4), and the top frame (4) has reserved openings (5) on both sides. The top frame (4) is fixedly connected to a fixing plate (10) on the left side. The top of the fixing plate (10) is fixedly connected to a disinfectant tank (11). The bottom of the disinfectant tank (11) is fixedly connected to a first discharge pipe (12). The bottom of the first discharge pipe (12) extends longitudinally through the interior of the fixing plate (10) and is fixedly connected to a fixing pipe (14). The bottom of the fixing pipe (14) is fixedly connected to a spray hole (15). A first valve (13) is installed on the outside of the first discharge pipe (12). The right side of the top of the fixing plate (10) is provided with a placement groove (18). The inside of the placement groove (18) is fitted with a fixing block (16). The bottom of the fixing block (16) is fixedly connected to a sponge block (17).

2. The ultra-white embossed photovoltaic toughened glass micro-crack detection and repair equipment according to claim 1, characterized in that: At least ten sets of nozzles (15) are provided, and the nozzles (15) are evenly distributed at the bottom end of the fixed tube (14).

3. The device for detecting and repairing microcracks in ultra-white embossed photovoltaic tempered glass according to claim 1, characterized in that: The base (1) has an installation groove (2) inside. A first motor (6) is fixedly installed on the left side inside the installation groove (2). A screw (7) is fixedly connected to the output end of the first motor (6). A first connecting seat (8) is sleeved on the outside of the screw (7). A reserved groove (3) is provided at the top of the base (1). The top of the first connecting seat (8) extends longitudinally through the interior of the reserved groove (3) and is fixedly connected to a top platform (9).

4. The ultra-white embossed photovoltaic toughened glass micro-crack detection and repair equipment according to claim 1, characterized in that: The top of the top frame (4) is fixedly connected to a first fixing frame (23). A second motor (24) is placed inside the first fixing frame (23). A lead screw (25) is fixedly connected to the output end of the second motor (24). A first connecting block (26) is sleeved on the outside of the lead screw (25). The bottom end of the first connecting block (26) is fixedly connected to the top of the second fixing frame (27).

5. The ultra-white embossed photovoltaic toughened glass micro-crack detection and repair equipment according to claim 1, characterized in that: The top frame (4) is provided with a second fixing frame (27) inside. The bottom end of the second fixing frame (27) is fixedly connected to a third fixing frame (29). The top end of the third fixing frame (29) is fixedly installed with a second cylinder (28). The bottom end of the second cylinder (28) is movably connected to a second telescopic rod (32). The bottom end of the second telescopic rod (32) is longitudinally connected to a push rod (34). The bottom end of the third fixing frame (29) is fixedly connected to a fixing cylinder (33). The bottom end of the fixing cylinder (33) is fixedly connected to an injection hole (35). The top end of the injection hole (35) penetrates the bottom end of the third fixing frame (29). The bottom end of the push rod (34) longitudinally penetrates the inside of the top end of the fixing cylinder (33) and is fixedly connected to a piston (41).

6. The ultra-white embossed photovoltaic toughened glass micro-crack detection and repair equipment according to claim 1, characterized in that: A second connecting seat (19) is fixedly connected to the left side inside the top frame (4). A first cylinder (20) is fixedly installed at the top of the second connecting seat (19). A first telescopic rod (21) is movably connected to the bottom of the first cylinder (20). The bottom of the first telescopic rod (21) passes through the interior of the second connecting seat (19) and is fixedly connected to a detection camera (22).

7. The ultra-white embossed photovoltaic toughened glass micro-crack detection and repair equipment according to claim 5, characterized in that: The second connecting block (30) is fixedly connected to both sides of the third fixing frame (29), and a fixing rod (31) is fixedly connected between the front end and the rear end inside the top frame (4). The second connecting block (30) is slidably sleeved on the outside of the fixing rod (31).

8. The ultra-white embossed photovoltaic toughened glass micro-crack detection and repair equipment according to claim 5, characterized in that: An injection port (40) is fixedly connected to the right side of the fixed cylinder (33). A storage tank (36) is fixedly connected to the top right side of the top frame (4). A second discharge pipe (37) is fixedly connected to the bottom of the storage tank (36). A second valve (38) is fixedly installed at the bottom of the second discharge pipe (37). A hose (39) is fixedly connected to one side of the injection port (40). The hose (39) is connected to the inside of the second discharge pipe (37).

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