Flat cable reinforcing device
The integrated design of the wiring reinforcement device combines cutting and hot pressing components into a single device, solving the problems of multiple processes, multiple workstations, and long transfer distances in existing technologies, and achieving efficient wiring reinforcement processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONG GUAN RICHWILL ELECTRONICS TECH CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-17
AI Technical Summary
The existing wiring reinforcement process suffers from numerous steps, multiple workstations, long transfer distances, and low processing efficiency.
Design an integrated cable reinforcement device, including a reinforcement bracket, a hot pressing assembly, a cutting assembly, and a feeding mechanism. The cutting assembly and the feeding mechanism are integrated into the feeding end of the hot pressing assembly, so that the cutting and hot pressing of the reinforcement sheet can be completed in the same device.
The process steps have been reduced, the number of processing stations and the flow distance have been decreased, and the efficiency of reinforcement processing has been improved.
Smart Images

Figure CN224137949U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cable processing equipment, and in particular to a cable reinforcement device. Background Technology
[0002] Flexible flat cables mainly consist of two insulating layers and several flat conductors spaced apart between them. These cables offer excellent integration and flatness, and are widely used in electronic circuits, especially in new energy products. In some cases, the cables need to be reinforced to increase local strength, making certain parts of the cable suitable for high-strength applications and assembly.
[0003] The current reinforcement process includes steps such as feeding, cutting, pasting, and pressing. These steps often require different workstations and processing equipment. Overall, the reinforcement process has many steps, requires many workstations, has a long flow distance, and has low reinforcement processing efficiency. Utility Model Content
[0004] In order to solve the technical problems of multiple workstations, long transfer distances, and low reinforcement processing efficiency in the existing technology, one of the objectives of this utility model is to provide a cable reinforcement device.
[0005] One of the objectives of this utility model is achieved through the following technical solution:
[0006] A cable reinforcement device, comprising a reinforcement bracket, a hot pressing assembly, a cutting assembly, a feeding mechanism, and a material rack;
[0007] The material rack is mounted on the reinforcing bracket and is used to store the reinforcing strip roll. The reinforcing strip extends from the material rack to the feeding mechanism.
[0008] The feeding mechanism is mounted on the reinforcing bracket, the reinforcing belt passes through the feeding mechanism, and the feeding mechanism drives the reinforcing belt to move toward the hot pressing assembly;
[0009] The hot pressing assembly is disposed on the reinforcing bracket and is used to support the feeding of the cable and to hot press the reinforcing sheet onto the cable;
[0010] The cutting component is located at the feed end of the hot pressing component and is used to cut reinforcing sheets of appropriate length.
[0011] Optionally, the hot pressing assembly includes a pressure platform, a pressure block, and a hot pressing drive mechanism. The pressure block is slidably disposed above the pressure platform, and the hot pressing drive mechanism is connected to the pressure block to drive the pressure block to hot press the reinforcing sheet onto the cable.
[0012] Optionally, heating elements are provided inside the pressure platform and the pressure block.
[0013] Optionally, the cutting assembly includes an upper blade, a lower blade, a blade holder, and a cutting drive mechanism. The lower blade is located below the feed end of the hot pressing assembly. The upper blade is disposed on the blade holder and is located above the lower blade. The blade holder is slidably disposed on the reinforcing bracket. The cutting drive mechanism is connected to the blade holder and drives the upper blade to perform cutting motion through the blade holder.
[0014] Optionally, the feeding mechanism includes a feeding guide mechanism and a feeding drive mechanism. The feeding guide mechanism is disposed at the feeding end of the hot pressing assembly and is used to guide the reinforcing belt into the hot pressing assembly. The feeding drive mechanism pulls the reinforcing belt into the feeding guide mechanism.
[0015] Optionally, the feeding guide mechanism includes a feeding platform and a pressure plate. The top of the feeding platform is provided with a feeding trough, and the pressure plate is disposed on the top of the feeding platform and covers the feeding trough.
[0016] Optionally, the feeding guide mechanism further includes a transfer block and an adjustment table;
[0017] The adapter block is disposed on the adjustment platform. The adapter block has a vertically extending elongated hole. The adapter block is connected to the feeding platform through the elongated hole and is used to adjust the height of the feeding platform.
[0018] The adjustment platform is mounted on the reinforcing bracket and is used to adjust the lateral position of the feeding platform.
[0019] Optionally, the feeding platform has a driving notch in the middle, the feeding chute passes through the driving notch, and there are two pressure plates, which are respectively arranged on both sides of the driving notch;
[0020] The driving portion of the feeding drive mechanism extends into the driving notch and drives the reinforcing belt to move along the feeding groove.
[0021] Optionally, the feeding drive mechanism includes a driving roller, a driven roller, a feeding power element, a driven mounting block, and a driven roller frame;
[0022] The driven roller is mounted on the driven roller frame, and the driven roller frame is mounted on the driven mounting block;
[0023] The driving roller and the driven roller are arranged side by side on the upper and lower sides of the reinforcing belt feeding path, with the driven roller located above the driving roller;
[0024] The feed power element is connected to the drive roller to drive the drive roller to rotate.
[0025] Optionally, the reinforcing bracket includes a mounting base, a mounting plate, a lifting element, a lifting block, a limiting frame, and a limiting screw. The mounting plate is slidably disposed on the mounting base. The lifting element is connected to the lifting block, and the lifting block is connected to the mounting plate. The limiting screw is disposed on the limiting frame, and the lower part of the limiting screw extends to the upper part of the lifting block to limit the lifting height.
[0026] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0027] In this invention, a hot-pressing assembly, a cutting assembly, a feeding mechanism, and a material rack are integrated on the reinforcing bracket. The reinforcing strip roll is placed on the material rack, and the reinforcing strip is released from the rack and driven by the feeding mechanism to move towards the hot-pressing assembly. After the reinforcing strip has entered the hot-pressing assembly to a suitable length, the cutting assembly cuts the portion of the reinforcing strip into reinforcing sheets at the feeding end of the hot-pressing assembly. Then, the reinforcing strip is fed into the hot-pressing assembly, overlapping with the reinforcing sheets. Finally, the hot-pressing assembly heat-presses the reinforcing sheets and the reinforcing strip together, thereby achieving hot-press reinforcement of the reinforcing strip. Compared with the prior art, by placing the cutting assembly and feeding mechanism at the feeding end of the hot-pressing assembly and integrating the bonding and pressing of the reinforcing sheets into the same device, the number of steps in the reinforcing strip process is reduced, the number of processing stations is decreased, and the flow distance is shortened, effectively improving the reinforcement processing efficiency. Attached Figure Description
[0028] Figure 1 This is a front structural diagram of the cable reinforcement device of this utility model;
[0029] Figure 2 This is a three-dimensional structural diagram of the cable reinforcement device of this utility model;
[0030] Figure 3 This is a schematic diagram of the hot-pressing component in the cable reinforcement device of this utility model;
[0031] Figure 4 This is a schematic diagram of the cutting component in the cable reinforcement device of this utility model;
[0032] Figure 5 This is a schematic diagram of the reinforcing bracket in the cable reinforcement device of this utility model;
[0033] Figure 6 This is a schematic diagram of the feeding guide mechanism in the cable reinforcement device of this utility model;
[0034] Figure 7 This is a schematic diagram of the feeding drive mechanism in the cable reinforcement device of this utility model.
[0035] Explanation of reference numerals in the attached diagram:
[0036] 1. Reinforcing bracket; 11. Mounting base; 12. Mounting plate; 13. Lifting element; 14. Lifting block; 15. Limiting bracket; 16. Limiting screw;
[0037] 2. Hot pressing assembly; 21. Pressure platform; 22. Pressing block; 23. Hot pressing drive mechanism;
[0038] 3. Cutting assembly; 31. Upper blade; 32. Lower blade; 33. Blade holder; 34. Cutting drive mechanism;
[0039] 4. Feeding mechanism; 41. Feeding guide mechanism; 411. Feeding platform; 4111. Feeding chute; 4112. Drive notch; 412. Pressure plate; 413. Transfer block; 414. Adjusting platform; 42. Feeding drive mechanism; 421. Driven roller; 422. Driven roller; 423. Feeding power element; 424. Driven mounting block; 425. Driven roller frame;
[0040] 5. Material rack. Detailed Implementation
[0041] The following will refer to the appendices in the embodiments of this application. Figure 1 To be continued Figure 7 The technical solutions in the embodiments of this application are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0042] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in the embodiments of this application are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0043] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.
[0044] like Figure 1 , Figure 2The cable reinforcement device shown includes a reinforcement bracket 1, a hot pressing assembly 2, a cutting assembly 3, a feeding mechanism 4, and a material rack 5.
[0045] Specifically, the material rack 5 is mounted on the reinforcing bracket 1 to hold the reinforcing strip roll. The reinforcing strip extends from the material rack 5 to the feeding mechanism 4. The feeding mechanism 4 is mounted on the reinforcing bracket 1, and the reinforcing strip passes through the feeding mechanism 4, which drives the reinforcing strip to move towards the hot pressing assembly 2. The hot pressing assembly 2 is mounted on the reinforcing bracket 1 to support the feeding cable and to hot press the reinforcing sheet onto the cable. The cutting assembly 3 is mounted at the feeding end of the hot pressing assembly 2 to cut the reinforcing sheet to a suitable length.
[0046] In this invention, a hot-pressing assembly 2, a cutting assembly 3, a feeding mechanism 4, and a material rack 5 are integrated on the reinforcing bracket 1. The reinforcing strip roll is placed on the material rack 5, and the reinforcing strip is released from the material rack 5 and driven by the feeding mechanism 4 to move towards the hot-pressing assembly 2. After the reinforcing strip has entered the hot-pressing assembly 2 to a suitable length, the cutting assembly 3 cuts the portion of the reinforcing strip into reinforcing pieces at the feeding end of the hot-pressing assembly 2. Then, the reinforcing strip is fed into the hot-pressing assembly 2, overlapping with the reinforcing pieces. Finally, the hot-pressing assembly 2 heat-presses the reinforcing pieces and the reinforcing strip together, thereby achieving hot-press reinforcement of the reinforcing strip. Compared with the prior art, by setting the cutting assembly 3 and the feeding mechanism 4 at the feeding end of the hot-pressing assembly 2, and integrating the bonding and pressing of the reinforcing pieces into the same device, the number of steps in the reinforcing strip process is reduced, the number of processing stations is reduced, the flow distance is shortened, and the reinforcement processing efficiency is effectively improved.
[0047] In some embodiments of the hot-pressing component 2, such as Figure 3 As shown, the hot pressing assembly 2 includes a pressure platform 21, a pressing block 22, and a hot pressing drive mechanism 23. The pressure platform 21 is mounted on the reinforcing bracket 1, and the pressing block 22 is slidably mounted on the reinforcing bracket 1, positioned above the pressure platform 21. The hot pressing drive mechanism 23 is connected to the pressing block 22 to drive the pressing block 22 to hot press the reinforcing sheet onto the cable. The pressure platform 21 successively carries the reinforcing strip and the cable. After the reinforcing strip is cut, the material on the pressure platform 21 becomes the cable and the reinforcing sheet. Then, the hot pressing drive mechanism 23 drives the pressing block 22 to move towards the pressure platform 21, thereby hot pressing the cable and the reinforcing sheet. Of course, the feeding order of the reinforcing strip and the cable can also be changed.
[0048] The pressure plate 21 and the pressure block 22 are mounted on the reinforcing bracket 1, specifically on the mounting plate 12 (described below). Furthermore, the pressure block 22 is slidably mounted on the mounting plate 12, specifically through a slider and guide rail.
[0049] Specifically, for the aforementioned hot pressing, heating elements are provided inside the pressure platform 21 and the pressure block 22. Of course, thermocouples can also be installed inside the pressure platform 21 and the pressure block 22 to accurately monitor and control their temperatures.
[0050] In some embodiments of the cutting component 3, such as Figure 4 As shown, the cutting assembly 3 includes an upper blade 31, a lower blade 32, a blade holder 33, and a cutting drive mechanism 34. The lower blade 32 is located below the feed end of the hot pressing assembly 2; specifically, the lower blade 32 is positioned on the side of the pressure platform 21 near the material inlet of the reinforcing belt. The upper blade 31 is mounted on the blade holder 33 and is located above the feed end of the hot pressing assembly 2, specifically above the lower blade 32. The blade holder 33 is the mounting structure for the upper blade 31 and is slidably mounted on the reinforcing bracket 1. The cutting drive mechanism 34 is connected to the blade holder 33 and drives the upper blade 31 to perform cutting motion via the blade holder 33.
[0051] The tool holder 33 is slidably engaged with the reinforcing bracket 1 via a guide rail slider structure, specifically with the mounting plate 12 on the reinforcing bracket 1.
[0052] In some embodiments of the feeding structure, such as Figure 2 As shown, the feeding mechanism 4 includes a feeding guide mechanism 41 and a feeding drive mechanism 42. The feeding guide mechanism 41 is located at the feeding end of the hot pressing assembly 2. Specifically, the discharge end of the feeding guide mechanism 41 faces the feeding end of the hot pressing assembly 2. The feeding drive mechanism 42 pulls the reinforcing belt into the feeding guide mechanism 41, and the feeding guide mechanism 41 guides the reinforcing belt to accurately enter the hot pressing assembly 2, thus realizing the entire feeding process of the reinforcing belt.
[0053] In some embodiments of the feed guide mechanism 41, such as Figure 6 As shown, the feeding guide mechanism 41 includes a feeding platform 411 and a pressure plate 412. The top of the feeding platform 411 is provided with a feeding trough 4111, and the pressure plate 412 is disposed on the top of the feeding platform 411 and covers the feeding trough 4111. After the reinforcing strip is released from the material rack 5, it enters the feeding trough 4111 from the side of the feeding platform 411 away from the pressure plate 21.
[0054] Alternatively, the bottom of the pressure plate 412 is provided with a feed trough 4111.
[0055] Furthermore, such as Figure 6As shown, the feeding guide mechanism 41 also includes a transition block 413 and an adjusting table 414. The transition block 413 is disposed on the adjusting table 414 and has a vertically extending elongated hole. The transition block 413 is connected to the feeding table 411 through the elongated hole and is used to adjust the height of the feeding table 411. The adjusting table 414 is disposed on the reinforcing bracket 1 and is used to adjust the lateral position of the feeding table 411. By setting the transition block 413 and the elongated hole, the installation height of the feeding table 411 can be adjusted, that is, the height of the feeding trough 4111 can be adjusted. The lateral position of the transition block 413 can be adjusted by the adjusting table 414, specifically in the direction perpendicular to the feeding trough 4111. In this way, the height and lateral position of the feeding table 411 can be accurately adjusted so that the discharge point of the feeding trough 4111 is aligned with the upper position of the pressure plate 21, so that the reinforcing strip accurately enters the pressure plate 21.
[0056] Specifically, the adjusting table 414 is a manual linear slide table.
[0057] In some embodiments of the feed station 411, such as Figure 6 As shown, a drive notch 4112 is provided in the middle of the feeding platform 411. The feeding groove 4111 passes through the drive notch 4112. There are two pressure plates 412, which are respectively arranged on both sides of the drive notch 4112. After the drive notch 4112 is set, the reinforcing strip also passes through the drive notch 4112. The driving part of the feeding drive mechanism 42 extends into the drive notch 4112 and drives the reinforcing strip to move along the feeding groove 4111. In this embodiment, a drive notch 4112 is provided in the middle of the feeding groove 4111, and the reinforcing strip is driven to feed through the drive notch 4112. There are feeding grooves 4111 at both the front and rear ends of the driving position, and the reinforcing strip is guided at both the front and rear ends of the driving position. This method has a more stable driving and guiding effect.
[0058] In some embodiments of the feed drive mechanism 42, such as Figure 7 As shown, the feeding drive mechanism 42 includes a driving roller 421, a driven roller 422, a feeding power element 423, a driven mounting block 424, and a driven roller frame 425.
[0059] The driven roller is mounted on a driven roller frame, which in turn is mounted on a driven mounting block, and the sliding direction is vertical. The driving roller and the driven roller are arranged side by side on the upper and lower sides of the feed path of the reinforcing belt, with the driven roller positioned above the driving roller. The feeding power element is connected to the driving roller to drive its rotation.
[0060] The driven mounting block 424 is mounted on the reinforcing bracket 1, specifically fixed to the mounting plate 12. The driven roller 422 is mounted on the driven roller frame 425, which in turn is mounted on the driven mounting block 424. The driving roller 421 and the driven roller 422 are arranged side by side on the upper and lower sides of the reinforcing belt feed path, with the driven roller 422 positioned above the driving roller 421. The feeding power element 423 is connected to the driving roller 421 to drive its rotation. The driven roller 422 and the driving roller 421 work together to apply pressure to the reinforcing belt, and the reinforcing belt moves along the feed trough 4111 under the drive of the driving roller 421.
[0061] Furthermore, such as Figure 7 As shown, the feeding drive mechanism 42 also includes a pressure element 426, which is mounted on a driven mounting block 424, which is mounted on the reinforcing bracket 1, specifically fixed to the mounting plate 12. A driven roller 422 is mounted on a driven roller frame 425, which is slidably mounted on the driven mounting block 424 in the up-down direction. The driving roller 421 and driven roller 422 are arranged side-by-side on the upper and lower sides of the reinforcing belt feeding path, with the driven roller 422 positioned above the driving roller 421. A feeding power element 423 is connected to the driving roller 421 to drive its rotation. The pressure element 426 is also connected to the driven roller frame 425, pushing the driven roller frame 425 downwards, thereby applying pressure to the driving roller 421.
[0062] For the driven roller 422, pressure is applied to the driven roller frame 425 by the pressure element 426, increasing the pressure between the driven roller 422 and the driving roller 421, increasing the driving force on the reinforcing belt, and maintaining the stability of the driving force.
[0063] The driving part of the feeding drive mechanism 42 extends into the drive notch 4112, specifically the driven roller 422 and the driving roller 421 extend into the drive notch 4112.
[0064] In some embodiments of the reinforcing stent 1, such as Figure 5As shown, the reinforcing bracket 1 includes a mounting base 11, a mounting plate 12, a lifting element 13, a lifting block 14, a limiting frame 15, and a limiting screw 16. The mounting plate 12 is slidably mounted on the mounting base 11. The lifting element 13 is mounted on the mounting base 11 and connected to the lifting block 14. The lifting block 14 is connected to the mounting plate 12. The limiting frame 15 is mounted on the mounting base 11, and the limiting screw 16 is mounted on the limiting frame 15. The lower part of the limiting screw 16 extends to the upper part of the lifting block 14 to limit the lifting height. In this embodiment, the lifting element 13 lifts the lifting block 14, and the lifting block 14 increases the height of the mounting plate 12. At the same time, the limiting screw 16 abuts against the lifting block 14 from above. Thus, the height of the mounting plate 12 is adjusted and limited by the action of the lifting element 13 and the limiting screw 16. Meanwhile, the mounting plate 12 is the specific mounting structure for the aforementioned hot pressing assembly 2, cutting assembly 3, and feeding mechanism 4. The working height of the cable reinforcement device can be adjusted as a whole by the lifting element 13 and the limiting screw 16.
[0065] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A cable reinforcement device, characterized in that, The cable reinforcement device includes a reinforcement bracket, a hot pressing assembly, a cutting assembly, a feeding mechanism, and a material rack; The material rack is mounted on the reinforcing bracket and is used to store the reinforcing strip roll. The reinforcing strip extends from the material rack to the feeding mechanism. The feeding mechanism is mounted on the reinforcing bracket, the reinforcing belt passes through the feeding mechanism, and the feeding mechanism drives the reinforcing belt to move toward the hot pressing assembly; The hot pressing assembly is disposed on the reinforcing bracket and is used to support the feeding of the cable and to hot press the reinforcing sheet onto the cable; The cutting component is located at the feed end of the hot pressing component and is used to cut reinforcing sheets of appropriate length.
2. The wire routing reinforcing device of claim 1, wherein The hot pressing assembly includes a pressure platform, a pressure block, and a hot pressing drive mechanism. The pressure block is slidably disposed above the pressure platform, and the hot pressing drive mechanism is connected to the pressure block to drive the pressure block to hot press the reinforcing sheet onto the cable.
3. The wire routing reinforcement device of claim 2, wherein, Heating elements are provided inside the pressure plate and the pressure block.
4. The wire routing reinforcing device of claim 1, wherein The cutting assembly includes an upper blade, a lower blade, a blade holder, and a cutting drive mechanism. The lower blade is located below the feed end of the hot pressing assembly. The upper blade is disposed on the blade holder and is located above the lower blade. The blade holder is slidably disposed on the reinforcing bracket. The cutting drive mechanism is connected to the blade holder and drives the upper blade to perform cutting motion through the blade holder.
5. The wire routing reinforcement device of claim 1, wherein, The feeding mechanism includes a feeding guide mechanism and a feeding drive mechanism. The feeding guide mechanism is located at the feeding end of the hot pressing assembly and is used to guide the reinforcing belt into the hot pressing assembly. The feeding drive mechanism pulls the reinforcing belt into the feeding guide mechanism.
6. The wire routing reinforcement device of claim 5, wherein, The feeding guide mechanism includes a feeding platform and a pressure plate. The top of the feeding platform is provided with a feeding trough, and the pressure plate is disposed on the top of the feeding platform and covers the feeding trough.
7. The wire routing reinforcement device of claim 6, wherein, The feeding guide mechanism also includes a transfer block and an adjustment table; The adapter block is disposed on the adjustment platform. The adapter block has a vertically extending elongated hole. The adapter block is connected to the feeding platform through the elongated hole and is used to adjust the height of the feeding platform. The adjustment platform is mounted on the reinforcing bracket and is used to adjust the lateral position of the feeding platform.
8. The wire routing reinforcing device of claim 6 or 7, wherein, The feeding platform has a driving notch in the middle, the feeding chute passes through the driving notch, and there are two pressure plates, which are respectively arranged on both sides of the driving notch. The driving portion of the feeding drive mechanism extends into the driving notch and drives the reinforcing belt to move along the feeding groove.
9. The wire routing reinforcing device of claim 5, wherein, The feeding drive mechanism includes a driving roller, a driven roller, a feeding power element, a driven mounting block, and a driven roller frame; The driven roller is mounted on the driven roller frame, and the driven roller frame is mounted on the driven mounting block; The driving roller and the driven roller are arranged side by side on the upper and lower sides of the reinforcing belt feeding path, with the driven roller located above the driving roller; The feed power element is connected to the drive roller to drive the drive roller to rotate.
10. The wire routing reinforcement device of claim 1, wherein, The reinforcing bracket includes a mounting base, a mounting plate, a lifting element, a lifting block, a limiting frame, and a limiting screw. The mounting plate is slidably disposed on the mounting base. The lifting element is connected to the lifting block, and the lifting block is connected to the mounting plate. The limiting screw is disposed on the limiting frame, and the lower part of the limiting screw extends to the upper part of the lifting block to limit the lifting height.