CCS flexible production line

Abstract

The utility model relates to the field of CSS busbars, in particular to a CCS flexible production line which comprises an automatic hot riveting area, a wiring area and a welding area, the automatic hot riveting area, the wiring area and the welding area are sequentially and adjacently arranged, the automatic hot riveting area comprises a hot riveting machine table and a hot riveting robot, a hot riveting station is arranged on the hot riveting machine table, and the hot riveting robot is arranged on the hot riveting station. The hot riveting robot is provided with a four-axis mechanical arm, and a hot riveting assembly is arranged on the four-axis mechanical arm. Through the sequential design of the automatic hot riveting area, the wiring area and the welding area, the arrangement of the CCS processing production line is realized. Through the design of the hot riveting robot in the automatic hot riveting area, the combination of the four-axis mechanical arm and the hot riveting assembly can meet the hot riveting requirement of multiple point positions, through programming design, the hot riveting action of the four-axis mechanical arm can be rapidly formulated according to the hot riveting point positions of the developed CCS, and rapid production of small-scale development is met.

Description

Technical Field

[0001] This utility model relates to the field of CSS busbars, and more particularly to a CCS flexible production line. Background Technology

[0002] In the layout of CCS production lines, due to the prevalence of mass production, the hot-riveting process for aluminum busbars often involves developing a hot-riveting template for a single type of CCS busbar. This template enables large-scale, one-time hot-riveting operations, thereby improving production efficiency. However, when used for CCS development, which is mostly for small-scale production, existing production lines are not suitable, requiring significant modification and mold design costs. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a flexible CCS production line suitable for small-scale CCS production development.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a CCS flexible production line, including an automatic hot riveting area, a wiring area and a welding area, wherein the automatic hot riveting area, the wiring area and the welding area are arranged adjacent to each other in sequence, the automatic hot riveting area includes a hot riveting machine and a hot riveting robot, the hot riveting machine is provided with a hot riveting station, the hot riveting robot is provided with a four-axis robotic arm, and the four-axis robotic arm is provided with hot riveting components.

[0005] Furthermore, the hot riveting machine platform is equipped with multiple hot riveting stations, and each of the multiple hot riveting stations is equipped with a hot riveting robot.

[0006] Furthermore, it also includes an aluminum bar arrangement area, which is located on the side of the automatic hot-riveting area away from the wiring area.

[0007] Furthermore, the aluminum bar arrangement area includes an aluminum bar arrangement machine and a first conveyor belt, the aluminum bar arrangement machine is located on both sides of the first conveyor belt, and the first conveyor belt extends to the automatic hot riveting area.

[0008] Furthermore, the hot riveting machine platform is equipped with a push-out device, which is located on one side of the hot riveting station and is used to transfer the product after hot riveting.

[0009] Furthermore, a second conveyor belt extending toward the wiring area is provided on one side of the hot riveting machine, and the ejection device pushes the product into the second conveyor belt.

[0010] Furthermore, the wiring area includes a cable tie threading machine and a wiring machine, with the hot riveting machine, cable tie threading machine and wiring machine arranged adjacent to each other in sequence.

[0011] Furthermore, a third conveyor belt connects the cable tie threading machine and the wiring machine.

[0012] Furthermore, multiple cable tie threading machines and multiple wiring machines are arranged, and the multiple cable tie threading machines are detachably connected to each other.

[0013] Furthermore, the cable tie threading machine has a first connector at one end and a second connector at the other end. The first connector includes a rotating rod on the side of the cable tie threading machine and a clamping plate rotatably disposed at the end of the cable tie threading machine. The rotating rod is connected to the clamping plate. The second connector includes a clamping position recessed at the other end of the cable tie threading machine and a clamping block disposed on the clamping position. The clamping plate presses against the clamping position, and a groove is provided between the clamping block and the bottom of the clamping position. The clamping plate is rotatable toward the groove.

[0014] The beneficial effects of this invention are as follows: The sequential design of the automatic riveting area, wiring area, and welding area enables the layout of a CCS processing production line. During CCS processing, the aluminum busbar and other components are riveted and fixed in the automatic riveting area, followed by wire harness assembly in the wiring area, and finally wire harness welding and fixing in the welding area. The design of the riveting robot in the automatic riveting area, with its four-axis robotic arm and riveting components, can meet the needs of multi-point riveting. Through programmable design, the riveting actions of the four-axis robotic arm can be quickly programmed according to the riveting points of the developed CCS, meeting the requirements for rapid production in small-scale development. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the CCS flexible production line according to a specific embodiment of the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of the first connecting member of the cable tie threading machine of the CCS flexible production line according to a specific embodiment of the present invention.

[0017] Figure 3 This is a schematic diagram of the structure of the second connecting member of the cable tie threading machine in a specific embodiment of the CCS flexible production line of this utility model.

[0018] Label Explanation:

[0019] 1. Aluminum bar arrangement area; 11. First conveyor belt; 2. Automatic hot riveting area; 21. Hot riveting robot; 22. Second conveyor belt; 23. Push-out device; 3. Wiring area; 31. Cable tie insertion machine; 311. Rotating rod; 312. Card plate; 313. Card position; 314. Card block; 315. Card slot; 32. Wiring machine; 33. Third conveyor belt; 4. Laser etching welding area; 5. Electrical testing, dispensing and curing area. Detailed Implementation

[0020] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0021] Please refer to Figures 1 to 3 A CCS flexible production line includes an automatic hot riveting area 2, a wiring area 3, and a welding area. The automatic hot riveting area 2, the wiring area 3, and the welding area are arranged adjacent to each other in sequence. The automatic hot riveting area 2 includes a hot riveting machine and a hot riveting robot 21. The hot riveting machine is provided with a hot riveting station. The hot riveting robot 21 is provided with a four-axis robotic arm, and the four-axis robotic arm is provided with hot riveting components.

[0022] As can be seen from the above description, the beneficial effects of this utility model are as follows: the sequential design of the automatic hot riveting area 2, the wiring area 3, and the welding area enables the arrangement of the CCS processing production line. During CCS processing, the aluminum bar and other components are hot-riveted and fixed in the automatic hot riveting area 2, then the wire harness is assembled in the wiring area 3, and finally the wire harness is welded and fixed in the welding area. Through the design of the hot riveting robot 21 in the automatic hot riveting area 2, the combination of its four-axis robotic arm and hot riveting components can meet the hot riveting requirements at multiple points. Through programmable design, the hot riveting actions of the four-axis robotic arm can be quickly formulated according to the hot riveting points of the developed CCS, meeting the needs of rapid production in small-scale development.

[0023] Furthermore, the hot riveting machine platform is provided with multiple hot riveting stations, and each of the multiple hot riveting stations is provided with a hot riveting robot 21.

[0024] As can be seen from the above description, by designing multiple hot riveting stations and a hot riveting robot 21, the hot riveting efficiency can be adjusted according to the production scale, thereby improving the processing and production efficiency.

[0025] Furthermore, it also includes an aluminum bar arrangement area 1, which is located on the side of the automatic hot riveting area 2 away from the wiring area 3.

[0026] As described above, the aluminum bars are pre-arranged manually in the aluminum bar arrangement area 1, and then the product is transferred to the hot riveting machine for hot riveting processing.

[0027] Furthermore, the aluminum bar arrangement area 1 includes an aluminum bar arrangement machine and a first conveyor belt 11, the aluminum bar arrangement machine is located on both sides of the first conveyor belt 11, and the first conveyor belt 11 extends to the automatic hot riveting area 2.

[0028] As described above, after the aluminum bar is arranged, the product is quickly transferred to the automatic hot riveting area 2 for hot riveting processing via the first conveyor belt 11.

[0029] Furthermore, the hot riveting machine platform is provided with a push-out device 23, which is located on one side of the hot riveting station and is used to transfer the product after hot riveting.

[0030] As described above, after the hot riveting process is completed, the product is pushed away from the hot riveting station by the push-out device 23 to make room for the arrangement of the next product when it is hot riveted.

[0031] Furthermore, a second conveyor belt 22 extending toward the wiring area 3 is provided on one side of the hot riveting machine table, and the ejection device 23 pushes the product into the second conveyor belt 22.

[0032] As described above, after the product is pushed into the second conveyor belt 22 by the ejection device 23, the second conveyor belt 22 quickly transfers the product to the wiring area 3.

[0033] Furthermore, the wiring area 3 includes a cable tie threading machine 31 and a wiring machine 32, and the hot riveting machine, the cable tie threading machine and the wiring machine 32 are arranged adjacent to each other in sequence.

[0034] As described above, the wiring area 3 includes a cable tie threading machine 31 and a wiring machine 32. The two machines are used by manual labor for the pre-assembly of cable ties and the arrangement of wire harnesses.

[0035] Furthermore, a third conveyor belt 33 is connected between the cable tie threading machine 31 and the wiring machine 32.

[0036] As described above, the products with cable ties are transferred to the wiring machine 32 via the third conveyor belt 33 for wiring operations.

[0037] Furthermore, multiple cable tie threading machines 31 and multiple wiring machines 32 are arranged, and the multiple cable tie threading machines 31 are detachably connected to each other, and the multiple wiring machines 32 are detachably connected to each other.

[0038] As can be seen from the above description, by means of the detachable connection design of the cable tie threading machine 31 and the wiring machine 32, the wiring area 3 can be adapted and adjusted according to the riveting processing efficiency of the automatic riveting area 2, and the number of machines in the wiring area 3 can be easily added or reduced to match the processing efficiency of the previous process.

[0039] Furthermore, the cable tie threading machine 31 has a first connector at one end and a second connector at the other end. The first connector includes a rotating rod 311 on the side of the cable tie threading machine 31 and a clamping plate 312 rotatably disposed at the end of the cable tie threading machine 31. The rotating rod 311 is connected to the clamping plate 312. The second connector includes a clamping position 313 recessed at the other end of the cable tie threading machine 31 and a clamping block 314 disposed on the clamping position 313. The clamping plate 312 presses against the clamping position 313. A groove 315 is provided between the clamping block 314 and the bottom of the clamping position 313. The clamping plate 312 is rotatable toward the groove 315.

[0040] As described above, when it is necessary to increase the number of machines, the ends of two cable tie threading machines 31 are brought together so that the locking position 313 of the first cable tie threading machine 31 is opposite to the locking plate 312 of the second cable tie threading machine 31. Then, the rotating rod 311 is rotated so that the locking plate 312 is rotated into the slot 315 of the locking block 314 on one side of the locking position 313. The locking plate 312 coincides with the inside of the locking block 314 in the length direction of the machine, thereby quickly adding machines; conversely, machines can be quickly disassembled and replaced.

[0041] Please refer to Figures 1 to 3 Embodiment 1 of this utility model is as follows:

[0042] A CCS flexible production line includes an automatic hot riveting area 2, a wiring area 3, and a welding area. The automatic hot riveting area 2, the wiring area 3, and the welding area are arranged adjacent to each other in sequence. The automatic hot riveting area 2 includes a hot riveting machine and a hot riveting robot 21. The hot riveting machine is provided with a hot riveting station. The hot riveting robot 21 is provided with a four-axis robotic arm, and the four-axis robotic arm is provided with hot riveting components.

[0043] The hot riveting machine platform is equipped with multiple hot riveting stations, and each of the multiple hot riveting stations is equipped with a hot riveting robot 21.

[0044] It also includes an aluminum bar arrangement area 1, which is located on the side of the automatic hot riveting area 2 away from the wiring area 3.

[0045] The aluminum bar arrangement area 1 includes an aluminum bar arrangement machine and a first conveyor belt 11. The aluminum bar arrangement machine is located on both sides of the first conveyor belt 11, and the first conveyor belt 11 extends to the automatic hot riveting area 2.

[0046] The hot riveting machine is equipped with a push-out device 23, which is located on one side of the hot riveting station and is used to transfer the product after hot riveting.

[0047] The hot riveting machine is provided with a second conveyor belt 22 extending toward the wiring area 3 on one side, and the ejection device 23 pushes the product into the second conveyor belt 22.

[0048] The wiring area 3 includes a cable tie threading machine 31 and a wiring machine 32, which are arranged adjacent to each other in sequence.

[0049] A third conveyor belt 33 connects the cable tie threading machine 31 and the wiring machine 32.

[0050] Multiple cable tie threading machines 31 and multiple wiring machines 32 are arranged. The multiple cable tie threading machines 31 are detachably connected to each other, and the multiple wiring machines 32 are detachably connected to each other.

[0051] The cable tie threading machine 31 has a first connector at one end and a second connector at the other end. The first connector includes a rotating rod 311 on the side of the cable tie threading machine 31 and a clamping plate 312 rotatably disposed at the end of the cable tie threading machine 31. The rotating rod 311 is connected to the clamping plate 312. The second connector includes a clamping position 313 recessed at the other end of the cable tie threading machine 31 and a clamping block 314 disposed on the clamping position 313. The clamping plate 312 presses against the clamping position 313. A groove 315 is provided between the clamping block 314 and the bottom of the clamping position 313. The clamping plate 312 is rotatable toward the groove 315.

[0052] Specifically, the rotating rod 311 located on the side of the cable tie threading machine 31 is connected to the clamping plate 312 at the end of the cable tie threading machine 31 via two helical gears.

[0053] Correspondingly, the cabling machine 32 also adopts a detachable design for the first and second connectors of the cable tie installation machine.

[0054] The welding area includes a laser etching welding area 4 and an electrical testing, dispensing and curing area 5. After the cable tie installation and wiring are completed in the wiring area 3, the wire harness terminals are welded and fixed through the laser etching welding area 4. Then, the electrical testing, dispensing and curing area 5 is used for power-on testing and dispensing insulation, and finally the dispensing area is cured to complete the final processing.

[0055] In summary, the CCS flexible production line provided by this utility model achieves the layout of the CCS processing production line through the sequential design of an automatic hot-riveting area, a wiring area, and a welding area. During CCS processing, the aluminum bar and other components are hot-riveted and fixed in the automatic hot-riveting area, then the wire harness is assembled in the wiring area, and finally the wire harness is welded and fixed in the welding area. Through the design of the hot-riveting robot in the automatic hot-riveting area, the combination of its four-axis robotic arm and hot-riveting components can meet the hot-riveting requirements of multiple points. Through programmable design, the hot-riveting actions of the four-axis robotic arm can be quickly formulated according to the hot-riveting points of the developed CCS, meeting the needs of rapid production for small-scale development.

[0056] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A CCS flexible production line, characterized in that, It includes an automatic hot riveting area, a wiring area, and a welding area, which are arranged adjacent to each other in sequence. The automatic hot riveting area includes a hot riveting machine and a hot riveting robot. The hot riveting machine is equipped with a hot riveting station, and the hot riveting robot is equipped with a four-axis robotic arm with hot riveting components on the four-axis robotic arm.

2. The CCS flexible production line of claim 1, wherein, The hot riveting machine platform is equipped with multiple hot riveting stations, and each of the multiple hot riveting stations is equipped with a hot riveting robot.

3. The CCS flexible production line of claim 1, wherein, It also includes an aluminum bar arrangement area, which is located on the side of the automatic hot-riveting area away from the wiring area.

4. The CCS flexible production line of claim 3, wherein, The aluminum bar arrangement area includes an aluminum bar arrangement machine and a first conveyor belt. The aluminum bar arrangement machine is located on both sides of the first conveyor belt, and the first conveyor belt extends to the automatic hot riveting area.

5. The CCS flexible production line of claim 1, wherein, The hot riveting machine is equipped with a push-out device, which is located on one side of the hot riveting station and is used to transfer the product after hot riveting.

6. The CCS flexible production line of claim 5, wherein, The hot riveting machine is provided with a second conveyor belt extending toward the wiring area on one side, and the ejection device pushes the product into the second conveyor belt.

7. The CCS flexible production line of claim 1, wherein, The wiring area includes a cable tie threading machine and a wiring machine, which are arranged adjacent to each other in sequence.

8. The CCS flexible production line of claim 7, wherein, A third conveyor belt connects the cable tie threading machine and the wiring machine.

9. The CCS flexible production line of claim 7, wherein, Multiple cable tie threading machines and multiple wiring machines are arranged, and the multiple cable tie threading machines and multiple wiring machines are detachably connected to each other.

10. The CCS flexible production line of claim 9, wherein, The cable tie threading machine is provided with a first connector at one end and a second connector at the other end. The first connector includes a rotating rod on the side of the cable tie threading machine and a clamping plate rotatably provided at the end of the cable tie threading machine. The rotating rod is connected to the clamping plate. The second connector includes a clamping position recessed at the other end of the cable tie threading machine and a clamping block provided on the clamping position. The clamping plate abuts against the clamping position, and a clamping groove is provided between the clamping block and the bottom of the clamping position. The clamping plate is rotatable toward the clamping groove.

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