Scallop cleaning and sorting integrated device

Abstract

The utility model discloses a scallop cleaning and sorting integrated device, and belongs to the technical field of marine aquatic product equipment, the scallop cleaning and sorting integrated device comprises a cleaning device, a sorting device is arranged on one side of the cleaning device, the cleaning device comprises a roller cleaning machine, and the roller cleaning machine comprises a cleaning outer cylinder and a cleaning inner cylinder; the cleaning device achieves the cleaning purpose and completes conveying work at the same time, the cleaning efficiency is high, and water resources are saved; according to the design of the sorting device, the characteristics of scallops are fully considered, the length and the diameter of a grate bar are determined according to the lead of a spiral baffle, and the size of a sieve hole after the grate bar is matched with the spiral baffle is matched with the average size of the scallops, so that the sorting device is suitable for most scallops entering the sorting device, the sorting is not blocked, and the sieve leakage rate is low; the cleaning and sorting integrated device is simple in structure, convenient to install, small in occupied area, stable in transportation, suitable for operation in a small space (such as being used on a fishing boat) and wide in application range.

Description

Technical Field

[0001] This application belongs to the field of marine aquaculture equipment technology, and in particular relates to an integrated device for cleaning and sorting scallops. Background Technology

[0002] With the expansion of shellfish farming, scallop production and farming area are also increasing. It has become one of the indispensable pillar industries in my country's fishery economy and trade. In the processing of shellfish, impurities on the surface of the seafood need to be washed away, and then the scallops are classified according to size. Scallops of different sizes are sold at different prices. The traditional manual cleaning and sorting in the scallop processing industry consumes a lot of labor resources. In contrast to the increase in scallop production, the development of automated and efficient integrated scallop cleaning and sorting equipment is slow. It cannot clean scallops thoroughly, and the sorting speed is slow, the accuracy rate is low, and the efficiency is low. At the same time, it wastes a lot of water resources and cannot adapt to large-scale industrial production. In addition, the equipment occupies a large area and cannot be adapted to operation in confined spaces. Summary of the Invention

[0003] The purpose of this application is to provide an integrated scallop cleaning and sorting device to solve the technical problems of low automation level, poor cleaning effect, low sorting efficiency, and waste of water resources in the existing scallop cleaning and sorting technology.

[0004] To achieve the above objectives, the technical solution adopted in this application is: to provide an integrated scallop cleaning and sorting device, including a cleaning device, a sorting device on one side of the cleaning device, the cleaning device including a drum cleaning machine, and the drum cleaning machine including a cleaning outer drum and a cleaning inner drum.

[0005] In one embodiment,

[0006] The cleaning device also includes a conveying mechanism located on one side of the drum cleaner, and a high-pressure water jet mechanism is provided on the drum cleaner; the sorting device includes a frame, and a screen cylinder mechanism is provided on the frame, with a feed hopper connected to one side of the screen cylinder mechanism and a collection hopper connected to the bottom of the screen cylinder mechanism.

[0007] In one embodiment,

[0008] The inner wall of the cleaning inner cylinder is equipped with a brush roller, which is distributed in a spiral pattern; the cleaning inner cylinder has a drainage hole, with at least one drainage hole; the two ends of the cleaning inner cylinder are equipped with sealing rings; the bottom of the cleaning outer cylinder is funnel-shaped, and a sewage drain pipe is provided at the lowest point of the funnel; a spherical groove is provided on the inner side of the cleaning outer cylinder, and through grooves are provided on the two end walls of the cleaning inner cylinder, with ball bearings between the spherical groove and the through groove.

[0009] In one embodiment,

[0010] The outer drum of the cleaning system is equipped with a roller support, and a motor is located below the roller support. The output end of the motor is equipped with a first transmission belt, which is connected to the inner drum of the cleaning system.

[0011] In one embodiment,

[0012] The conveying mechanism includes a conveyor belt support, on which a conveyor belt is mounted, and a conveyor belt motor is mounted at one end of the conveyor belt. The conveyor belt is inclined, with one end connected to the inner washing cylinder and the other end equipped with a feeding platform.

[0013] In one embodiment,

[0014] The high-pressure water jet mechanism includes a high-pressure water jet pipeline, which includes a first pipeline located above the central axis of the inner cleaning cylinder, a second pipeline located on one side of the conveying mechanism, and a third pipeline. The first pipeline is equipped with a high-pressure nozzle, and the number of high-pressure nozzles is at least one. The second pipeline is equipped with a filter, and a water pump is located on one side of the filter.

[0015] In one embodiment,

[0016] The screen cylinder mechanism includes a screen cylinder, which is composed of screen bars, spiral baffles and flanges. A main shaft runs through the middle of the screen cylinder. A screen cylinder support shaft is provided on the inner wall of the flange. The screen cylinder support shaft connects the main shaft and the flange. The spiral baffles have uneven leads. The spiral baffles and screen bars form screen holes.

[0017] In one embodiment,

[0018] One end of the main shaft is equipped with a bearing, a coupling is located on one side of the bearing, a hardened gear reducer is located on one side of the coupling, a large pulley is located on one side of the hardened gear reducer, a second transmission belt is located on the large pulley, a small pulley is connected to the second transmission belt, and a geared motor is located on one side of the small pulley; the other end of the main shaft is equipped with a feed hopper connecting plate, and a feed hopper connecting wheel is located on the feed hopper connecting plate.

[0019] In one embodiment,

[0020] A wavy cylinder is provided on one side of the feed hopper, and the wavy cylinder is matched with the feed hopper connecting wheel.

[0021] In one embodiment,

[0022] The bottom of the screen cylinder near the feed hopper is equipped with a support wheel, and the collection hopper is set on the frame. There is at least one collection hopper.

[0023] This application provides an integrated scallop cleaning and sorting device. The cleaning device achieves the cleaning purpose while simultaneously completing the conveying work, resulting in high cleaning efficiency and water conservation. The sorting device is designed with full consideration of the characteristics of scallops. The length and diameter of the screen bars should be determined according to the lead of the spiral baffle. The size of the screen holes after the screen bars and spiral baffle are matched with the average size of the scallops, thus making it suitable for most scallops entering the sorting device. The sorting is smooth and has a low rate of missed screening. The integrated cleaning and sorting device has a simple structure, is easy to install, occupies a small area, and is transported smoothly. It is suitable for operations in smaller spaces (such as on fishing boats) and has a wide range of applications. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 Rear view of the integrated cleaning and sorting unit after assembly;

[0026] Figure 2 This is a front view of the right side of the scallop cleaning device;

[0027] Figure 3 Diagram of the inner cylinder structure for cleaning;

[0028] Figure 4 This is a diagram illustrating the installation of ball bearings.

[0029] Figure 5 This is a structural diagram of a high-pressure water jet pipeline.

[0030] Figure 6 Left view of the scallop cleaning device;

[0031] Figure 7 This is a structural diagram of a high-pressure nozzle;

[0032] Figure 8 This is a top view of the sorting device;

[0033] Figure 9 Front view of the integrated cleaning and sorting unit before assembly;

[0034] Figure 10 Side view of the integrated cleaning and sorting unit assembly;

[0035] Figure 11 Design drawing for the lead of the spiral baffle;

[0036] Figure 12 This is a structural diagram of a spiral baffle.

[0037] Explanation of symbols in the diagram:

[0038] A. Cleaning device; B. Sorting device; 1. Cleaning outer cylinder; 101. Sewage drain pipe; 2. Cleaning inner cylinder; 21. Brush roller; 22. Drain hole; 23. Through groove; 3. Ball bearing; 4. Roller support; 5. Motor; 6. First transmission belt; 7. Conveyor belt support; 8. Conveyor belt; 81. Temporary storage platform; 9. Conveyor belt motor; 10. High-pressure water jet pipeline; 1011. First pipeline; 1012. High-pressure nozzle; 102. Second pipeline; 103. Third pipeline; 11. Filter 12. Water pump; 13. Feed hopper; 14. Gear motor; 15. Inlet baffle; 16. Screen bar; 17. Spiral baffle; 18. Bearing; 19. Hardened gear reducer; 20. Small pulley; 24. Second transmission belt; 25. Large pulley; 26. Main shaft; 27. Screen cylinder support shaft; 28. Frame; 29. ​​Collection hopper; 30. Coupling; 31. Support wheel; 32. Flange; 33. Outlet baffle; 34. Feed hopper connecting plate; 35. Feed hopper connecting wheel; 36. Corrugated cylinder. Detailed Implementation

[0039] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, this application will be further described in detail. It should be understood that the specific embodiments described herein are only for explaining this application and are not intended to limit this application.

[0040] In one embodiment, a scallop cleaning and sorting integrated device, such as Figure 1 As shown, it includes a cleaning device A, and a sorting device B is provided on one side of the cleaning device A, such as... Figure 2 As shown, the cleaning device A includes a drum cleaning machine, which includes an outer cleaning drum 1 and an inner cleaning drum 2.

[0041] Specifically, the cleaning device A is used to clean the scallops, and the cleaned scallops are conveyed into the sorting device B by the inner cleaning cylinder 2 for sorting.

[0042] In one embodiment, the cleaning device A further includes a conveying mechanism disposed on one side of the drum cleaner. The drum cleaner is equipped with a high-pressure water jet mechanism. The scallops enter the drum cleaner through the conveying mechanism. The drum cleaner is used to clean the scallops. The high-pressure water jet mechanism provides high-pressure water to the drum cleaner.

[0043] In one embodiment, such as Figure 3 As shown, the inner cleaning cylinder 2 has a water leakage hole 22, and the number of water leakage holes 22 is at least one; sealing rings are provided at both ends of the inner cleaning cylinder 2; as shown Figure 4As shown, a spherical groove is formed on the inner side of the outer cleaning cylinder 1, and through grooves 23 are formed on the two end walls of the inner cleaning cylinder 2. Ball bearings 3 are positioned between the spherical groove and the through grooves 23. A roller support 4 is provided on the outer side of the outer cleaning cylinder 1, and a motor 5 is located below the roller support 4. A first transmission belt 6 is provided at the output end of the motor 5, and the first transmission belt 6 is connected to the inner cleaning cylinder 2. The conveying mechanism includes a conveyor belt support 7, a conveyor belt 8 is provided on the conveyor belt support 7, and a conveyor belt motor 9 is provided at one end of the conveyor belt 8. The conveyor belt 9 is inclined, with one end connected to the inner cleaning cylinder 2 and the other end provided with a temporary storage platform 81. Figure 5-6 As shown, the high-pressure water jet mechanism includes a high-pressure water jet pipeline 10, which includes a first pipeline 1011 disposed above the central axis of the inner cleaning cylinder 2, a second pipeline 102 disposed on one side of the conveying mechanism, and a third pipeline 103. The first pipeline 1011 is provided with a high-pressure nozzle 1012, and the number of high-pressure nozzles 1012 is at least one. The second pipeline 102 is provided with a filter 11, and a water pump 12 is provided on one side of the filter 11.

[0044] Specifically, the inner cleaning cylinder 2 is cylindrical, and its inner wall is equipped with brush rollers 21 arranged in a spiral pattern. During the scallop cleaning process, the spiral brush rollers 21 can transport the scallops spirally within the inner cleaning cylinder 2 to the sorting device B. The brush rollers 21 are corrosion-resistant, anti-aging, not easily deformed, have good wear resistance, and high elasticity. The bottom of the outer cleaning cylinder 1 is funnel-shaped, which facilitates the smooth collection of cleaning wastewater into the wastewater drain pipe 101 for discharge. The wastewater drain pipe 101 is located at the lowest point of the funnel. Drainage holes 22 are evenly distributed in multiple rows and columns on the inner cleaning cylinder 2. The wastewater generated during cleaning leaks out from the drainage holes 22 and collects in the outer cleaning cylinder 1. The drain pipe 101 is connected to an external water pipe to further discharge sewage; sealing rings are designed at both ends of the inner cleaning cylinder 2 to prevent seawater from corroding the internal structure; in use, the inner cleaning cylinder 2 is fitted inside the outer cleaning cylinder 1, the length of the inner cleaning cylinder 2 is greater than that of the outer cleaning cylinder 1, and the extended part is connected to the first transmission belt 6. The motor 5 drives the first transmission belt 6 to rotate, and the first transmission belt 6 drives the inner cleaning cylinder 2 to rotate, thereby realizing transmission; the spherical groove, the ball bearing 3 and the through groove 23 cooperate with each other to make the inner cleaning cylinder 2 rotate around the outer cleaning cylinder 1, and can ensure that the ball bearing 3 rotates in a fixed position during the rotation process without jamming; the drum bracket 4 is used to support the drum washing machine;

[0045] The conveying mechanism is located at one end of the inner cleaning cylinder 2. The conveying mechanism is responsible for transporting scallops. The conveyor belt bracket 7 is used to fix the conveyor belt 8. The conveyor belt motor 9 provides power to the conveyor belt 8. The temporary storage platform 81 is part of the conveyor belt 8. The temporary storage platform 81 has no tilt angle and is parallel to the ground. It can temporarily store some scallops when loading. The conveyor belt 8 is equipped with a belt tensioning mechanism to ensure that the conveyor belt 8 works normally, transports smoothly, and does not slip relative to the scallops. The conveyor belt motor 9 is a speed-regulating motor, and the conveyor belt 8 is made of a flexible belt.

[0046] High-pressure water jet pipeline 10 introduces external high-pressure water into the inner cleaning cylinder 2 to clean the scallops. The first pipeline 1011, the second pipeline 102, and the third pipeline 103 are connected. To prevent sudden changes in the cross-sectional position of the cleaning water flow during its flow, the inner diameter of the pipeline needs to be changed. Two diameter-changing operations are required from the centrifugal pump outlet to the high-pressure nozzle 1012, where the reducing pipe uses a concentric reducing diameter design. A coarse filter is installed at the inlet end of the second pipeline 102. Figure 7 As shown, the high-pressure nozzle 1012 is conical and straight, which has a good cleaning effect; the filter 11 filters the high-pressure water to be used, and the water pump 12 provides the pumping power.

[0047] In one embodiment, such as Figure 8-10 As shown, the sorting device B includes a frame 28, on which a screen cylinder mechanism is mounted. A feed hopper 13 is connected to one side of the screen cylinder mechanism, and a collection hopper 29 is connected to the bottom of the screen cylinder mechanism. The screen cylinder mechanism includes a screen cylinder, which is formed by screen bars 16, spiral baffles 17, and flanges 32. A main shaft 26 passes through the middle of the screen cylinder. Figure 11-12 As shown, the lead of the spiral baffle 17 is uneven, and the spiral baffle 17 and the screen bar 16 form a screen hole; one end of the main shaft 26 is provided with a bearing 18, a coupling 30 is provided on one side of the bearing 18, a hardened gear reducer 19 is provided on one side of the coupling 30, and a large pulley 25 is provided on one side of the hardened gear reducer 19; the other end of the main shaft 26 is provided with a feed hopper connecting plate 34, and a feed hopper connecting wheel 35 is provided on the feed hopper connecting plate 34; a corrugated cylinder 36 is provided on one side of the feed hopper 13, and the corrugated cylinder 36 cooperates with the feed hopper connecting wheel 35; a support wheel 31 is provided at the bottom of the end of the screen cylinder near the feed hopper 13, and a collection hopper 29 is set on the frame 28, and the number of collection hoppers 29 is at least one.

[0048] Specifically, frame 28 supports the screen cylinder mechanism and collection hopper 29. Feed hopper 13 collects scallops from cleaning device A and transfers them to the screen cylinder. Feed hopper connecting plate 34 rotates together with main shaft 26. Feed hopper connecting wheel 35 on feed hopper connecting plate 34 contacts the wave-shaped cylinder 36 on feed hopper 13 support plate, and together with the spring on the connecting guide rail at the bottom of feed hopper 13, controls feed hopper 13, causing it to perform linear reciprocating motion. Feed hopper 13 is connected to the drum washing machine on one side and the screen cylinder mechanism on the other. The length and diameter of screen bars 16 are determined according to the lead of spiral baffle 17. The size of the screen holes after the screen bars 16 and spiral baffle 17 are matched with the average size of the scallops. Spiral baffle 17 is arranged in an equidistant circular array according to the corresponding scallop grading size. To prevent scallops from getting stuck during grading and to ensure the screen holes are at a suitable size, the lead of spiral baffle 17 inside the drum was finally determined after several trials and modifications, resulting in a screen cylinder with a diameter of less than 50 mm and a diameter of 50-80 mm. With sieve openings of 80-100 mm and 80-100 mm, the spiral baffle 17 can transport and turn the scallops. Scallops larger than 100 mm are carried out of the sieve cylinder by the spiral baffle 17 and fall into the corresponding collection hopper 29. There are four collection hoppers 29 to collect four different sizes of scallops. The flange 32 is used to support the sieve cylinder. The two ends of the sieve cylinder are respectively equipped with an inlet baffle 15 and an outlet baffle 33 to prevent scallops from falling.

[0049] A second transmission belt 24 is provided on the large pulley 25. The second transmission belt 24 is connected to a small pulley 20. A reduction motor 14 is provided on one side of the small pulley 20. The reduction motor 14 provides power so that the small pulley drives the second transmission belt 24 to rotate. The second transmission belt 24 drives the large pulley 25 to rotate. The large pulley 25 drives the main shaft 26 to rotate. A screen cylinder support shaft 27 is provided on the inner wall of the flange 32. The screen cylinder support shaft 27 connects the main shaft 26 and the flange 32, thereby enabling the main shaft to drive the screen cylinder to rotate. There are four screen cylinder support shafts 27.

[0050] The specific structure of this utility model has been described in detail above. The following description, in conjunction with... Figure 1-12 The working principle of the above-mentioned integrated scallop cleaning and sorting device is described as follows:

[0051] The integrated cleaning and sorting device starts working when the conveyor belt motor 9, motor 5, geared motor 14, and hardened gear reducer 19 are turned on. The second pipeline 102 is connected to an external water pipe, and the rinsing water is sprayed out from the high-pressure nozzle 1012 through the high-pressure water jet pipeline 10. The scallops to be cleaned are placed on the temporary storage platform 81. The scallops enter the inner cleaning cylinder 2 through the temporary storage platform 81 and the conveyor belt 8 to start cleaning. The brush roller 21 drives the scallops to move while cleaning. The cleaned scallops enter the screen cylinder through the feed hopper 13 for sorting. According to the different screen holes, scallops of different sizes are sorted into different collection hoppers 29 to achieve the cleaning and sorting of scallops.

[0052] This application provides an integrated scallop cleaning and sorting device, including a cleaning unit and a sorting unit on one side. The cleaning unit includes a drum cleaner, which comprises an outer cleaning drum and an inner cleaning drum. The brush rollers inside the inner cleaning drum work together with the high-pressure jet pipeline to achieve cleaning while simultaneously conveying the scallops, resulting in high cleaning efficiency and water conservation. The conical nozzle has a smooth outlet surface, ensuring natural water flow and uniform jet impact, reducing energy consumption and damage to the scallops during water jet cleaning, resulting in excellent cleaning effect and high efficiency. It removes impurities from the scallop surface while maintaining the scallop's integrity. The design of the drum's screen bars and spiral baffles fully considers the characteristics of scallops. The length and diameter of the screen bars are determined according to the lead of the spiral baffles, and the size of the screen openings after the screen bars and spiral baffles are combined matches the average size of the scallops, making it suitable for most scallops entering the sorting unit. Sorting is smooth with a low rate of missed screening. The integrated cleaning and sorting device has a simple structure, is easy to install, occupies a small area, and is stable to transport. It is suitable for operations in smaller spaces (such as on fishing boats) and has a wide range of applications.

[0053] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0054] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A scallop cleaning and sorting integrated device, characterized in that, The device includes a cleaning apparatus, and a sorting device is provided on one side of the cleaning apparatus. The cleaning apparatus includes a drum cleaning machine, which includes an outer cleaning drum and an inner cleaning drum. The cleaning device also includes a conveying mechanism disposed on one side of the drum washing machine, and the drum washing machine is equipped with a high-pressure water jet mechanism; the sorting device includes a frame, and a screen cylinder mechanism is disposed on the frame, with a feed hopper connected to one side of the screen cylinder mechanism and a collection hopper connected to the bottom of the screen cylinder mechanism; The screen cylinder mechanism includes a screen cylinder, which is formed by screen bars, spiral baffles and flanges. A main shaft runs through the middle of the screen cylinder. A screen cylinder support shaft is provided on the inner wall of the flange. The screen cylinder support shaft connects the main shaft and the flange. The spiral baffles have uneven leads. The spiral baffles and the screen bars form screen holes.

2. The scallop cleaning and sorting integrated device according to claim 1, characterized in that, The inner wall of the cleaning inner cylinder is provided with a bristle roller brush, which is distributed in a spiral shape; the cleaning inner cylinder is provided with a water leakage hole, and the number of the water leakage hole is at least one; the bottom of the cleaning outer cylinder is funnel-shaped, and a sewage drain pipe is provided at the lowest point of the funnel; a spherical groove is provided on the inner side of the cleaning outer cylinder, and through grooves are provided on the cylinder walls at both ends of the cleaning inner cylinder, with ball bearings provided between the spherical groove and the through groove.

3. The scallop cleaning and sorting integrated device according to claim 1, characterized in that, The outer cleaning cylinder is provided with a roller support, and a motor is provided below the roller support. The output end of the motor is provided with a first transmission belt, which is connected to the inner cleaning cylinder.

4. The scallop cleaning and sorting integrated device according to claim 1, characterized in that, The conveying mechanism includes a conveyor belt support, on which a conveyor belt is mounted, and a conveyor belt motor is mounted at one end of the conveyor belt. The conveyor belt is inclined, with one end connected to the inner washing cylinder and the other end provided with a feeding platform.

5. The scallop cleaning and sorting integrated device according to claim 1, characterized in that, The high-pressure water jet mechanism includes a high-pressure water jet pipeline, which includes a first pipeline located above the central axis of the inner cleaning cylinder, a second pipeline located on one side of the conveying mechanism, and a third pipeline. The first pipeline is equipped with a high-pressure nozzle, and the number of the high-pressure nozzle is at least one. The second pipeline is equipped with a filter, and a water pump is located on one side of the filter.

6. The scallop cleaning and sorting integrated device according to claim 1, characterized in that, One end of the main shaft is provided with a bearing, a coupling is provided on one side of the bearing, a hardened gear reducer is provided on one side of the coupling, a large pulley is provided on one side of the hardened gear reducer, a second transmission belt is provided on the large pulley, a small pulley is connected to the second transmission belt, and a geared motor is provided on one side of the small pulley; the other end of the main shaft is provided with a feed hopper connecting plate, and a feed hopper connecting wheel is provided on the feed hopper connecting plate.

7. The scallop cleaning and sorting integrated device according to claim 6, characterized in that, A wavy cylinder is provided on one side of the feed hopper, and the wavy cylinder cooperates with the feed hopper connecting wheel.

8. The scallop cleaning and sorting integrated device according to claim 1, characterized in that, The screen cylinder is provided with a support wheel at the bottom of one end near the feed hopper, and the collection hopper is set on the frame. The number of collection hoppers is at least one.

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