Tobacco shred distributing system
By designing a movable tobacco shred distribution system, the problems of waste and blockage when tobacco shreds are conveyed on one side in the hopper are solved, achieving more efficient tobacco shred distribution and conveying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HONGTA TOBACCO (GROUP) CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-21
AI Technical Summary
In the existing technology, when two air ducts are set in the hopper, conveying tobacco shreds on one side will lead to tobacco shreds waste and air duct blockage, affecting the efficiency and effect of material distribution.
Design a tobacco shred sorting system, including a hopper, a lifting mechanism and a movable conveying mechanism. The conveying mechanism includes first and second conveying components that can move in different directions to adjust the falling position of the tobacco shreds, reduce tobacco shred waste and improve sorting efficiency.
The design of the mobile conveying components reduces tobacco waste, improves the efficiency and effectiveness of tobacco distribution, and ensures that the air ducts do not become clogged.
Smart Images

Figure CN224140161U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tobacco shred separation technology, and in particular to a tobacco shred separation system. Background Technology
[0002] During the cigarette processing and production process, tobacco shreds are stored in a tobacco storage room. When the cigarette rolling equipment needs to process the tobacco shreds, the tobacco shreds are lifted from the silo and enter the feed hopper through the lifting mechanism. The tobacco shreds are then transported to the feeder by wind power, and the feeder transports the tobacco shreds through pipelines to the cigarette rolling equipment.
[0003] In the existing technology, the hopper is equipped with air ducts on both sides to adapt to changing the conveying direction of tobacco shreds. That is, it can convey tobacco shreds on one side or both sides to simultaneously serve two tobacco feeders. However, with two air ducts in the same hopper, when conveying on one side, the tobacco shreds may accidentally enter the air duct on the side that does not need to be conveyed due to the wind force. This not only wastes the tobacco shreds but also causes the air duct to become clogged, affecting the material distribution efficiency and effect of the hopper. Utility Model Content
[0004] The purpose of this utility model is to provide a tobacco shred sorting system to solve the problem in the prior art where two air ducts are set in the same hopper. When conveying on one side, the tobacco shreds will accidentally enter the air duct on the side that does not need to be conveyed due to the wind force. This not only wastes the tobacco shreds but also causes the air duct to be blocked. The system reduces the waste of tobacco shreds and improves the efficiency and effect of tobacco shred sorting.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] This application provides a tobacco shred dispensing system, comprising:
[0007] The silo is used to store tobacco shreds;
[0008] A lifting mechanism for lifting the tobacco shreds in the hopper to a higher position;
[0009] A conveying mechanism is disposed below the discharge end of the lifting mechanism for receiving and conveying the tobacco shreds. The conveying mechanism includes a first conveying component and a second conveying component. The first conveying component can convey the tobacco shreds to a first direction, and the second conveying component can convey the tobacco shreds to a second direction. The first direction and the second direction are opposite. The conveying mechanism can move along the first direction and the second direction to adjust the tobacco shreds to fall into the first conveying component and / or the second conveying component.
[0010] As an optional technical solution for the tobacco shred sorting system, the first conveying component includes a first conveyor belt, a first driving roller, and a first driven roller. The first conveyor belt is wound around the roller surfaces of the first driving roller and the first driven roller. The rotation of the first driving roller can drive the first conveyor belt to convey the tobacco shreds along the first direction. The first driven roller is driven to rotate by the first conveyor belt.
[0011] As an optional technical solution for the tobacco shred distribution system, the second conveying component includes a second conveyor belt, a second driving roller, and a second driven roller. The second conveyor belt is wound around the roller surfaces of the second driving roller and the second driven roller. The rotation of the second driving roller can drive the second conveyor belt to convey the tobacco shreds along the second direction. The second driven roller is driven to rotate by the second conveyor belt.
[0012] As an optional technical solution for the tobacco shred sorting system, the belt surfaces of the first conveyor belt and the second conveyor belt are staggered in the vertical direction, and the projections of the central axis of the first driven roller and the central axis of the second driven roller in the horizontal direction coincide.
[0013] As an optional technical solution for the tobacco shred sorting system, the conveying mechanism further includes a driving component, which includes a first driving member and a second driving member. The first driving member is disposed on the periphery of the first active roller to drive the first active roller to rotate, and the second driving member is disposed on the periphery of the second active roller to drive the second active roller to rotate.
[0014] As an optional technical solution for the tobacco shred sorting system, the conveying mechanism further includes a limiting component, which includes two first limiting plates and two second limiting plates. The two first limiting plates are respectively disposed on both sides of the first conveyor belt, and the two second limiting plates are respectively disposed on both sides of the second conveyor belt.
[0015] As an optional technical solution for the tobacco shred sorting system, the tobacco shred sorting system further includes a support frame and a moving mechanism. The support frame is located at the bottom of the conveying mechanism, and the moving mechanism is located at the bottom of the support frame. The moving mechanism can drive the support frame to move along the first direction and the second direction, thereby driving the conveying mechanism to move.
[0016] As an optional technical solution for the tobacco shred dispensing system, the moving mechanism includes a guide, a mating component, and a driving component. The guide extends along the first direction and the second direction, the mating component mates with the guide, and the driving component is disposed on the guide or the mating component to drive the mating component to move on the guide.
[0017] As an optional technical solution for the tobacco shred sorting system, the tobacco shred sorting system further includes two hoppers, which are respectively located at the discharge port of the first conveying component and the discharge port of the second conveying component, to collect the tobacco shreds.
[0018] As an optional technical solution for the tobacco shred sorting system, the tobacco shred sorting system further includes a detection mechanism, which is located around the conveying mechanism to detect and locate the position of the conveying mechanism after it has moved along the first direction and the second direction.
[0019] The beneficial effects of this utility model are:
[0020] This application discloses a tobacco shred sorting system, including a hopper, a lifting mechanism, and a conveying mechanism. The lifting mechanism is used to lift the tobacco shreds in the hopper to a higher position. The conveying mechanism is located below the discharge end of the lifting mechanism and is used to receive and convey the tobacco shreds. The conveying mechanism includes a first conveying component and a second conveying component. The first conveying component can convey the tobacco shreds in a first direction, and the second conveying component can convey the tobacco shreds in a second direction, which are opposite to each other. The conveying mechanism can move along the first and second directions to adjust the tobacco shreds falling into the first conveying component and / or the second conveying component. By setting a movable conveying mechanism, when it is necessary to convey tobacco shreds on one side, the first conveying component or the second conveying component can be moved below the discharge end of the lifting mechanism. When it is necessary to convey tobacco shreds on both sides, both the first conveying component and the second conveying component can be located below the discharge end of the lifting mechanism, thereby reducing tobacco shred waste and improving the efficiency and effectiveness of tobacco shred sorting. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.
[0022] Figure 1 This is a partial structural schematic diagram of the tobacco shred dispensing system provided in an embodiment of this utility model;
[0023] Figure 2 This is a partial structural isometric view of the tobacco shred sorting system provided in this embodiment of the utility model.
[0024] In the picture:
[0025] 100. Conveying mechanism;
[0026] 110. First conveying assembly; 111. First conveyor belt; 112. First driving roller; 113. First driven roller; 114. First tension adjusting roller;
[0027] 120. Second conveying assembly; 121. Second conveyor belt; 122. Second driving roller; 123. Second driven roller; 124. Second tension adjusting roller; 125. Auxiliary roller;
[0028] 131. First driving component; 132. Second driving component;
[0029] 140. Limiting component; 141. First limiting plate; 142. Second limiting plate;
[0030] 200. Support frame; 210. Support plate; 220. Support rod; 230. Bottom support frame;
[0031] 300. Moving mechanism; 310. Guide component; 320. Mating component; 330. Driving component;
[0032] 400. Feed hopper; 410. Conveying pipe; 420. Feed baffle. Detailed Implementation
[0033] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0034] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0035] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0036] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0037] In the existing technology, the hopper is equipped with air ducts on both sides to adapt to changing the conveying direction of tobacco shreds. That is, it can convey tobacco shreds on one side or both sides to simultaneously serve two tobacco feeders. However, with two air ducts in the same hopper, when conveying on one side, the tobacco shreds may accidentally enter the air duct on the side that does not need to be conveyed due to the wind force. This not only wastes the tobacco shreds but also causes the air duct to become clogged, affecting the material distribution efficiency and effect of the hopper.
[0038] To address the aforementioned problems, this embodiment provides a tobacco shred dispensing system, see reference. Figure 1 and Figure 2 The tobacco shred sorting system includes a hopper, a lifting mechanism, and a conveying mechanism 100.
[0039] Furthermore, the hopper is used to store tobacco shreds, and the lifting mechanism is used to lift the tobacco shreds in the hopper to a higher position. Specifically, the lifting mechanism includes three third conveyor belts, two of which are horizontally positioned and staggered vertically, and the third conveyor belt is inclined and connected to the two horizontally positioned third conveyor belts. The outlet of the hopper is located above the lower third conveyor belt. After the tobacco shreds fall onto this third conveyor belt, they are conveyed to a higher position by the inclined third conveyor belt and then discharged via the higher third conveyor belt. Specifically, a support member is provided at the bottom of the lifting mechanism to support it. In other embodiments, the third conveyor belt can also be a single conveyor belt, with a pressure roller installed at the angle between the horizontal and inclined directions of the third conveyor belt. It should be noted that since the hopper and lifting mechanism are prior art, their control structures and specific materials are not listed here.
[0040] Furthermore, the conveying mechanism 100 is disposed below the discharge end of the lifting mechanism for receiving and conveying tobacco shreds. The conveying mechanism 100 includes a first conveying component 110 and a second conveying component 120. The first conveying component 110 can convey tobacco shreds in a first direction, and the second conveying component 120 can convey tobacco shreds in a second direction, which are opposite to each other. The conveying mechanism 100 can move along the first and second directions to adjust the tobacco shreds falling into the first conveying component 110 and / or the second conveying component 120. By providing a movable conveying mechanism 100, when tobacco shreds need to be conveyed on one side, the first conveying component 110 or the second conveying component 120 can be moved below the discharge end of the lifting mechanism. When tobacco shreds need to be conveyed on both sides, both the first conveying component 110 and the second conveying component 120 can be located below the discharge end of the lifting mechanism, thereby reducing tobacco shred waste and improving the efficiency and effectiveness of tobacco shred distribution.
[0041] Specifically, the first conveying assembly 110 includes a first conveyor belt 111, a first driving roller 112, and a first driven roller 113. The first conveyor belt 111 is wound around the roller surfaces of the first driving roller 112 and the first driven roller 113. Rotation of the first driving roller 112 drives the first conveyor belt 111 to convey tobacco shreds along a first direction, and the first driven roller 113 is driven to rotate by the first conveyor belt 111. The second conveying assembly 120 includes a second conveyor belt 121, a second driving roller 122, and a second driven roller 123. The second conveyor belt 121 is wound around the roller surfaces of the second driving roller 122 and the second driven roller 123. Rotation of the second driving roller 122 drives the second conveyor belt 121 to convey tobacco shreds along a second direction, and the second driven roller 123 is driven to rotate by the second conveyor belt 121. Specifically, the belt surfaces of the first conveyor belt 111 and the second conveyor belt 121 are staggered in the vertical direction, and the projections of the central axes of the first driven roller 113 and the second driven roller 123 in the horizontal direction coincide. When the first driven roller 113 and the second driven roller 123 are aligned in the vertical direction, the ends of the first conveyor belt 111 and the second conveyor belt 121 will coincide in the horizontal direction, thus preventing the tobacco from falling through the gap between the first conveyor belt 111 and the second conveyor belt 121 when the tobacco is conveyed on both sides.
[0042] Furthermore, the first conveying assembly 110 and the second conveying assembly 120 also include a first tension adjusting roller 114 and a second tension adjusting roller 124, respectively. The first tension adjusting roller 114 is located between the two belt surfaces of the first conveyor belt 111, and the inner belt surface of the first conveyor belt 111 abuts against the surface of the first tension adjusting roller 114. The second tension adjusting roller 124 is located between the two belt surfaces of the second conveyor belt 121, and the inner belt surface of the second conveyor belt 121 abuts against the surface of the second tension adjusting roller 124. The first tension adjusting roller 114 and the second tension adjusting roller 124 are movable to adjust the tension of the first conveyor belt 111 and the second conveyor belt 121.
[0043] Specifically, the first conveying assembly 110 and the second conveying assembly 120 also include a plurality of auxiliary rollers 125. The auxiliary rollers 125 are located at the bottom of the first conveyor belt 111 and the second conveyor belt 121. The first tension adjusting roller 114 and the second tension adjusting roller 124 are located below the auxiliary rollers 125. The top edge of the auxiliary rollers 125 coincides with the bottom edge of the first driving roller 112, the first driven roller 113, the second driving roller 122, and the second driven roller 123. The first tension adjusting roller 114 and the second tension adjusting roller 124 can move horizontally to adjust the tension of the first conveyor belt 111 and the second conveyor belt 121. It should be noted that changing the position of the rollers includes sliding rail movement, telescopic rod driving, cylinder pushing, etc., all of which are existing technologies and will not be listed here.
[0044] Furthermore, the conveying mechanism 100 also includes a driving assembly, which includes a first driving member 131 and a second driving member 132. The first driving member 131 is disposed around the first active roller 112 to drive the first active roller 112 to rotate, and the second driving member 132 is disposed around the second active roller 122 to drive the second active roller 122 to rotate. In this embodiment, both the first driving member 131 and the second driving member 132 are AC motors. In other embodiments, the first driving member 131 and the second driving member 132 may be DC motors or stepper motors, and no limitation is made here.
[0045] Furthermore, the conveying mechanism 100 also includes a limiting component 140, which includes two first limiting plates 141 and two second limiting plates 142. The two first limiting plates 141 are respectively disposed on both sides of the first conveyor belt 111, and the two second limiting plates 142 are respectively disposed on both sides of the second conveyor belt 121. By setting the first limiting plates 141 and the second limiting plates 142, tobacco shreds are prevented from falling off the sides of the first conveyor belt 111 and the second conveyor belt 121 during conveying. In other embodiments, limiting nets or the like can be provided on both sides of the first conveyor belt 111 and the second conveyor belt 121.
[0046] Furthermore, the tobacco shred sorting system also includes a support frame 200 and a moving mechanism 300. The support frame 200 is located at the bottom of the conveying mechanism 100, and the moving mechanism 300 is located at the bottom of the support frame 200. The moving mechanism 300 can drive the support frame 200 to move along the first direction and the second direction, thereby driving the conveying mechanism 100 to move.
[0047] Specifically, the support frame 200 includes a support plate 210, a support rod 220, and a bottom support frame 230. The support plate 210 is disposed on both sides of the first conveyor belt 111 and the second conveyor belt 121. The first driving roller 112, the first driven roller 113, the second driving roller 122, the second driven roller 123, the first tension adjusting roller 114, the second tension adjusting roller 124, and the auxiliary roller 125 are all rotatably fixed to the support plate 210 at both ends. The first limiting plate 141 and the second limiting plate 142 are fixed to the upper part of the support plate 210. One end of the support rod 220 is connected to the support plate 210, and the other end is connected to the bottom support frame 230 to support the conveying mechanism 100. The moving mechanism 300 is disposed at the bottom of the bottom support frame 230. In this embodiment, the support rod 220 includes a support crossbar and two support vertical rods. The two support vertical rods are vertically connected to the two ends of the support crossbar to form a "concave" shape, and the ends of the support vertical rods are connected to the support plate 210.
[0048] Specifically, the moving mechanism 300 includes a guide member 310, a mating member 320, and a driving member 330. The guide member 310 extends along a first direction and a second direction. The mating member 320 mates with the guide member 310. The driving member 330 is disposed on the guide member 310 or the mating member 320 to drive the mating member 320 to move on the guide member 310. In this embodiment, the guide member 310 is configured as a slide rail, the mating member 320 is configured as a pulley, the pulley mates with the slide rail, and the driving member 330 is configured as an AC motor and disposed on the pulley. The rotation of the pulley drives the bottom support frame 230 to move. In other embodiments, the guide member 310 may be configured as a lead screw, the mating member 320 may be configured as a nut or have a threaded hole provided in the bottom support frame 230, the lead screw mates with the nut or threaded hole, and the driving member 330 is configured as an AC motor and disposed on the lead screw. The rotation of the lead screw drives the bottom support frame 230 to move.
[0049] Furthermore, the tobacco feeding system also includes two hoppers 400, which are respectively located at the discharge ports of the first conveying component 110 and the second conveying component 120, to collect tobacco. In this embodiment, the hoppers 400 are configured as square cones, and a conveying pipe 410 is provided at the bottom of the hoppers 400 to convey tobacco. In other embodiments, two or more conveying pipes 410 are provided at the bottom of the hoppers 400 to simultaneously convey tobacco to multiple feeders.
[0050] Furthermore, the hopper 400 also includes a discharge baffle 420, which is located on the top of the hopper 400 away from the conveying mechanism 100. The limiting component 140 abuts against the discharge baffle 420 to form a guide for the tobacco and guide the tobacco into the hopper 400.
[0051] Furthermore, the tobacco shred sorting system also includes a detection mechanism located around the periphery of the conveying mechanism 100 to detect and position the conveying mechanism 100 after it has moved along the first and second directions. Specifically, three detection mechanisms are provided, corresponding to detecting the positioning of the first conveying component 110 and the second conveying component 120 during single-sided conveying, and detecting the positioning of the first conveying component 110 and the second conveying component 120 during double-sided conveying. It should be noted that the positioning of the detection components is existing technology, and its principle, specific structure, and arrangement will not be elaborated here.
[0052] Furthermore, the wire feeder, the first drive component 131, the second drive component 132, the drive component 330, and the detection mechanism are all connected by communication to achieve fully automatic control of the wire feeder. It should be noted that the communication connection and control between components are existing technologies and will not be described in detail here.
[0053] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A tobacco portioning system characterised in that, include: The silo is used to store tobacco shreds; A lifting mechanism for lifting the tobacco shreds in the hopper to a higher position; A conveying mechanism (100) is disposed below the discharge end of the lifting mechanism for receiving and conveying the tobacco shreds. The conveying mechanism (100) includes a first conveying component (110) and a second conveying component (120). The first conveying component (110) can convey the tobacco shreds to a first direction, and the second conveying component (120) can convey the tobacco shreds to a second direction, wherein the first direction and the second direction are opposite. The conveying mechanism (100) can move along the first direction and the second direction to adjust the tobacco shreds to fall into the first conveying component (110) and / or the second conveying component (120).
2. A tobacco portion dividing system according to claim 1, characterised in that The first conveying assembly (110) includes a first conveyor belt (111), a first driving roller (112), and a first driven roller (113). The first conveyor belt (111) is wound around the roller surfaces of the first driving roller (112) and the first driven roller (113). The rotation of the first driving roller (112) can drive the first conveyor belt (111) to convey the tobacco shreds along the first direction. The first driven roller (113) is driven to rotate by the first conveyor belt (111).
3. A tobacco portioning system according to claim 2, characterised in that The second conveying assembly (120) includes a second conveyor belt (121), a second drive roller (122), and a second driven roller (123). The second conveyor belt (121) is wound around the roller surfaces of the second drive roller (122) and the second driven roller (123). The rotation of the second drive roller (122) can drive the second conveyor belt (121) to convey the tobacco shreds along the second direction. The second driven roller (123) is driven to rotate by the second conveyor belt (121).
4. A tobacco dividing system according to claim 3, characterised in that, The belt surfaces of the first conveyor belt (111) and the second conveyor belt (121) are staggered in the vertical direction, and the projections of the central axis of the first driven roller (113) and the central axis of the second driven roller (123) in the horizontal direction coincide.
5. A tobacco portioning system according to claim 3, characterised in that The conveying mechanism (100) further includes a driving assembly, which includes a first driving member (131) and a second driving member (132). The first driving member (131) is disposed on the periphery of the first active roller (112) to drive the first active roller (112) to rotate, and the second driving member (132) is disposed on the periphery of the second active roller (122) to drive the second active roller (122) to rotate.
6. A tobacco dividing system according to claim 3, wherein The conveying mechanism (100) further includes a limiting component (140), which includes two first limiting plates (141) and two second limiting plates (142). The two first limiting plates (141) are respectively disposed on both sides of the first conveyor belt (111), and the two second limiting plates (142) are respectively disposed on both sides of the second conveyor belt (121).
7. A tobacco portion dividing system according to any of claims 1 to 6, characterised in that, The tobacco shred dispensing system further includes a support frame (200) and a moving mechanism (300). The support frame (200) is located at the bottom of the conveying mechanism (100), and the moving mechanism (300) is located at the bottom of the support frame (200). The moving mechanism (300) can drive the support frame (200) to move along the first direction and the second direction, thereby driving the conveying mechanism (100) to move.
8. A tobacco dividing system according to claim 7, characterised in that, The moving mechanism (300) includes a guide (310), a mating member (320), and a driving member (330). The guide (310) extends along the first direction and the second direction. The mating member (320) mates with the guide (310). The driving member (330) is disposed on the guide (310) or the mating member (320) to drive the mating member (320) to move on the guide (310).
9. A tobacco portioning system according to any one of claims 1 to 6, wherein The tobacco shred distribution system also includes two hoppers (400), which are respectively located at the outlet of the first conveying component (110) and the outlet of the second conveying component (120) to collect the tobacco shreds.
10. A tobacco portion dividing system according to any of claims 1 to 6, wherein The tobacco shred dispensing system also includes a detection mechanism located around the conveying mechanism (100) to detect and position the conveying mechanism (100) after it has moved along the first direction and the second direction.