Flue gas condensation, dust removal and desulfurization integrated device

Abstract

The utility model relates to the technical field of flue gas treatment devices, in particular to a flue gas condensation, dust removal and desulfurization integrated device which comprises a treatment tower and a water supply pump, the water supply pump is located on one side of the treatment tower, a sewage bin is arranged at the position, close to the bottom end, in the treatment tower, and a sewage discharge pipe is communicated with the position, located on the sewage bin, of the treatment tower. The position, located above the sewage bin, of the treatment tower communicates with a smoke inlet pipe, and a water spraying mechanism used for smoke condensation and dust removal is arranged in the treatment tower. According to the smoke condensation, dust removal and desulfurization integrated device, by arranging the water spraying mechanism, smoke can be fully sprayed, and the cooling and dust removal effects are improved; the water inlet pipe, the rotating block and the water mist nozzles are communicated through the water rotating joint, water conveying is not affected when the rotating block and the water mist nozzles rotate, the rotating block drives the water mist nozzles to rotate under the action of the motor, the gear and the annular toothed rail, water mist is continuously sprayed, and smoke is fully and evenly sprayed.

Description

Technical Field

[0001] This utility model relates to the technical field of flue gas treatment devices, specifically an integrated device for flue gas condensation, dust removal, and desulfurization. Background Technology

[0002] In recent years, with the country's increasing environmental protection requirements, there have been stricter requirements for pollution emissions in production, with air pollution being the most serious concern. For example, the flue gas produced by the combustion of coal in factories needs to be desulfurized and dust removed before it can be emitted. Although the pollutants in the flue gas after desulfurization and dust removal meet the requirements, it still causes pollution to the environment. In the face of severe environmental conditions, it is necessary to continuously improve the flue gas treatment technology in industrial production to meet the increasingly stringent flue gas emission requirements.

[0003] The patent with publication number CN205832944U discloses an integrated device for desulfurization and dust removal of boiler flue gas, including a flue gas processor, a flue gas inlet pipe connected to the flue gas processor, and an induced draft fan installed at the flue gas outlet of the flue gas processor. The flue gas processor is provided with a filter component, a spray component, and a separation component that plays the role of isolating and separating flue gas from top to bottom. The separation component includes a grid layer and a tubular layer. The tubular layer is located above the grid layer and is installed in the flue gas processor. The grid layer is located above the flue gas inlet pipe.

[0004] In this integrated flue gas desulfurization and dust removal device, the flue gas is cooled and dust is removed by the spray assembly. However, the spray head position is fixed, which means that some areas cannot be covered during the spraying process, resulting in uneven and incomplete spraying and insufficient cooling and dust removal effect on the flue gas. In order to address the above problems, this application designs an integrated flue gas condensation, dust removal and desulfurization device. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an integrated device for flue gas condensation, dust removal, and desulfurization.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an integrated flue gas condensation, dust removal, and desulfurization device, comprising a treatment tower and a water supply pump. The water supply pump is located on one side of the treatment tower. A wastewater tank is located near the bottom of the treatment tower. A sewage pipe is connected to the wastewater tank on the treatment tower. An inlet pipe is connected to the treatment tower above the wastewater tank. A water spraying mechanism for flue gas condensation and dust removal is installed inside the treatment tower. The water spraying mechanism includes a structural beam fixed inside the treatment tower. A water inlet pipe is fixed to the bottom of the structural beam. The water inlet pipe passes through the treatment tower and connects to the water supply pump. A water-use rotary joint is installed on the water inlet pipe. The bottom of the water-use rotary joint... A rotating block is fixed, and the rotating block is connected to the water rotary joint. Multiple connecting pipes are connected to the outer wall of the rotating block, and water mist nozzles are connected to the connecting pipes. A stabilizing rotating ring is fixed to the outer wall of the multiple water mist nozzles, and the stabilizing rotating ring is slidably connected to the inner wall of the treatment tower. An annular toothed rail is fixed to the outer wall of the rotating block near the top. A motor is installed at the bottom of the structural beam, and a gear is fixed downward at the output end of the motor. The gear meshes with the annular toothed rail. A desulfurization container is fixed inside the treatment tower above the water spraying mechanism. Multiple leakage holes are opened at the bottom of the desulfurization container, and the desulfurization container contains desulfurization adsorbent. A flue gas outlet pipe is connected to the top of the treatment tower.

[0009] To make the water mist nozzle rotate more smoothly with the stabilizing rotating ring, the present invention is improved by having multiple rollers rotatably connected to the outer wall of the stabilizing rotating ring, and the rollers contacting the inner wall of the treatment tower.

[0010] In order to enable the flue gas to be discharged quickly and in a concentrated manner, the present invention is improved by setting the inner top wall of the treatment tower as a conical surface.

[0011] To prevent rainwater from entering the device at the smoke outlet pipe, this utility model is improved by fixing a rain cover to the top of the smoke outlet pipe.

[0012] In order to enable real-time control of the sewage discharge rate, the present invention is improved by installing a control valve on the sewage discharge pipe.

[0013] To mitigate the corrosion of the treatment tower by sulfides in the flue gas, this invention includes an anti-corrosion coating on the inner wall of the treatment tower.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides an integrated device for flue gas condensation, dust removal, and desulfurization, which has the following beneficial effects:

[0016] This integrated flue gas condensation, dust removal, and desulfurization device is equipped with a water spray mechanism to fully spray the flue gas, improving the cooling and dust removal effect. A water-using rotary joint connects the water inlet pipe, the rotating block, and the water mist nozzles, ensuring that the rotation of the rotating block and the water mist nozzles does not affect the water delivery. Under the action of a motor, gears, and annular toothed rail, the rotating block drives multiple water mist nozzles to rotate, continuously spraying water mist to fully and evenly spray the flue gas. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the first main view structure of this utility model;

[0018] Figure 2 This is a first partial structural schematic diagram of the present invention in cross-section;

[0019] Figure 3 This is a schematic diagram of the second partial structure of the present invention;

[0020] Figure 4 This is a schematic diagram of the third part of the structure of this utility model.

[0021] In the diagram: 1. Treatment tower; 2. Water supply pump; 3. Sewage tank; 4. Sewage discharge pipe; 5. Flue gas inlet pipe; 6. Structural beam; 7. Water inlet pipe; 8. Water rotary joint; 9. Rotating block; 10. Connecting pipe; 11. Water mist nozzle; 12. Stabilizing rotating ring; 13. Annular gear; 14. Motor; 15. Gear; 16. Desulfurization housing; 17. Leakage hole; 18. Flue gas outlet pipe; 19. Roller; 20. Rain cover; 21. Control valve. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4An integrated flue gas condensation, dust removal, and desulfurization device includes a treatment tower 1 and a water supply pump 2. The water supply pump 2 is located on one side of the treatment tower 1. A wastewater tank 3 is located near the bottom of the treatment tower 1. A sewage pipe 4 is connected to the wastewater tank 3 on the treatment tower 1. An inlet pipe 5 is connected to the treatment tower 1 above the wastewater tank 3. A water spraying mechanism for flue gas condensation and dust removal is installed inside the treatment tower 1. The water spraying mechanism includes a structural beam 6, which is fixed inside the treatment tower 1. A water inlet pipe 7 is fixed to the bottom of the structural beam 6. The water inlet pipe 7 passes through the treatment tower 1 and connects to the water supply pump 2. A water-use rotary joint 8 is installed on the water inlet pipe 7. A rotating block 9 is fixed to the bottom of the water-use rotary joint 8. The rotating block 9 interacts with the water-use rotary joint 8. The adapter 8 is connected, and multiple connecting pipes 10 are connected to the outer wall of the rotating block 9. Water mist nozzles 11 are connected to the connecting pipes 10. A stabilizing rotating ring 12 is fixed to the outer wall of the multiple water mist nozzles 11. The stabilizing rotating ring 12 is slidably connected to the inner wall of the treatment tower 1. An annular toothed rail 13 is fixed to the top of the outer wall of the rotating block 9. A motor 14 is installed at the bottom of the structural beam 6. A gear 15 is fixed downward at the output end of the motor 14. The gear 15 meshes with the annular toothed rail 13. A desulfurization container 16 is fixed inside the treatment tower 1 above the water spraying mechanism. Multiple leakage holes 17 are opened at the bottom of the desulfurization container 16. The desulfurization container 16 contains desulfurization adsorbent. A flue gas outlet pipe 18 is connected to the top of the treatment tower 1.

[0024] When this device is in use, flue gas enters the treatment tower 1 through the flue gas inlet pipe 5. Simultaneously, the water supply pump 2 is activated to connect with an external water supply system, delivering water to the water inlet pipe 7. The water then passes sequentially through the water inlet pipe 7, the water-using rotary joint 8, the rotating block 9, and the connecting pipe 10 to the water mist nozzles 11. Water mist is then sprayed out through the nozzles. Simultaneously, the motor 14 is activated, driving the gear 15. The gear 15 meshes with the annular gear rail 13, thereby rotating the rotating block 9. The rotating block 9 then rotates the connecting pipe 10 and the multiple water mist nozzles 11. At this time, the water-using rotary joint 8... The water mist nozzle 11 rotates without affecting the water delivery, spraying water mist while rotating to fully and evenly cover the cross-section of the treatment tower 1. At this time, the flue gas entering the treatment tower 1 floats upward and comes into full contact with the falling water mist, cooling and removing dust from the flue gas. After dust removal, the water mist absorbs dust particles and falls into the wastewater tank 3 for centralized discharge. Meanwhile, the flue gas continues to float upward and comes into full contact with the desulfurization adsorbent inside the desulfurization container 16 through the leakage hole 17, performing desulfurization and dust absorption treatment on the flue gas, and is discharged through the flue gas outlet pipe 18.

[0025] In actual use, it was found that when the stabilizing ring 12 rotates inside the processing tower 1, it does not rotate smoothly due to the influence of friction. In order to solve the above problem, in this embodiment, a plurality of rollers 19 are rotatably connected to the outer wall of the stabilizing ring 12, and the rollers 19 are in contact with the inner wall of the processing tower 1.

[0026] In actual use, it was found that in order to quickly and centrally discharge the flue gas, the inner top wall of the treatment tower 1 in this embodiment is set as a conical surface.

[0027] In actual use, it was found that rainwater would enter the device at the smoke outlet pipe 18. To avoid the above problem, in this embodiment, a rain cover 20 is fixed to the top of the smoke outlet pipe 18.

[0028] In actual use, it was found that in order to control the sewage discharge rate in real time, a control valve 21 is installed on the sewage pipe 4 in this embodiment.

[0029] In actual use, it was found that the sulfides in the flue gas come into contact with the inner wall of the treatment tower 1, and after a long time, they cause strong corrosive damage. In order to avoid the above problems, in this embodiment, the inner wall of the treatment tower 1 is provided with an anti-corrosion coating.

[0030] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.

[0031] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0032] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated flue gas condensation, dust removal, and desulfurization device, comprising a treatment tower (1) and a water supply pump (2), characterized in that: The water supply pump (2) is located on one side of the treatment tower (1). A sewage tank (3) is provided at the bottom of the treatment tower (1). A sewage pipe (4) is connected to the sewage tank (3) on the treatment tower (1). A flue gas inlet pipe (5) is connected above the sewage tank (3) on the treatment tower (1). A water spraying mechanism for flue gas condensation and dust removal is provided inside the treatment tower (1). The water spraying mechanism includes a structural beam (6). The structural beam (6) is fixed inside the treatment tower (1). A water inlet pipe (7) is fixed at the bottom of the structural beam (6). The water inlet pipe (7) passes through the treatment tower (1) and is connected to the water supply pump (2). A water rotary joint (8) is provided on the water inlet pipe (7). A rotating block (9) is fixed at the bottom of the water rotary joint (8). The rotating block (9) is connected to the water rotary joint (8). Multiple connecting pipes (10) are connected to the outer wall of (9), and water mist nozzles (11) are connected to the connecting pipes (10). A stabilizing rotating ring (12) is fixed on the outer wall of the multiple water mist nozzles (11). The stabilizing rotating ring (12) is slidably connected to the inner wall of the treatment tower (1). A ring-shaped toothed rail (13) is fixed near the top of the outer wall of the rotating block (9). A motor (14) is installed at the bottom of the structural beam (6). A gear (15) is fixed downward at the output end of the motor (14). The gear (15) meshes with the ring-shaped toothed rail (13). A desulfurization container (16) is fixed inside the treatment tower (1) above the water spraying mechanism. Multiple leakage holes (17) are opened at the bottom of the desulfurization container (16). The desulfurization container (16) is filled with desulfurization adsorbent. A flue gas pipe (18) is connected to the top of the treatment tower (1).

2. The flue gas condensation dedusting and desulfurization integrated device according to claim 1, characterized in that: Multiple rollers (19) are rotatably connected to the outer wall of the stabilizing rotating ring (12), and the rollers (19) are in contact with the inner wall of the processing tower (1).

3. The flue gas condensation dedusting and desulfurization integrated device according to claim 2, characterized in that: The inner top wall of the processing tower (1) is set as a cone.

4. The flue gas condensation dedusting and desulfurization integrated device according to claim 3, characterized in that: The top of the smoke outlet pipe (18) is fixed with a rain cover (20).

5. The flue gas condensation dedusting and desulfurization integrated device according to claim 4, characterized in that: A regulating valve (21) is installed on the sewage pipe (4).

6. The flue gas condensation dedusting and desulfurization integrated device according to claim 5, characterized in that: The inner wall of the processing tower (1) is provided with an anti-corrosion coating.

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