Novel compound stabilizer mixing system

Abstract

The utility model relates to the field of compound stabilizer processing, and discloses a novel compound stabilizer mixing system which comprises a reaction kettle body and a water inlet pipe, a shielding cover is clamped to the top of the reaction kettle body, and the size specification of the bottom end of the shielding cover is matched with the size specification of the top of the reaction kettle body; a control motor is fixedly installed at the top of the shielding cover, the center of the control motor and the center of the shielding cover are located on the same straight line, the bottom end of the water inlet pipe communicates with a connecting ring, the bottom end of the connecting ring communicates with a plurality of water spraying heads, and the surface of the water inlet pipe is fixedly connected with the inner wall of the shielding cover; the surface of the connecting ring is clamped with the inner wall of the shielding cover; the water inlet pipe is installed on the inner wall of the shielding cover, the bottom end of the water inlet pipe communicates with the connecting ring, and the bottom end of the connecting ring communicates with the multiple water spraying heads, so that water flow is introduced into the connecting ring through the water inlet pipe, mist is formed through the water spraying heads, and suspended particles formed during material feeding are knocked off.

Description

Technical Field

[0001] This application relates to the field of composite stabilizer processing, and in particular to a novel composite stabilizer mixing system. Background Technology

[0002] Composite stabilizers are chemical additives composed of various metal soaps, salts, and organic auxiliary stabilizers. They are mainly used to improve the thermal stability, processing performance, and durability of materials (such as PVC). Composite stabilizers are often mixed using a reaction vessel. A reaction vessel (also known as a reaction tank or reactor) is a closed pressure vessel mainly used to complete processes such as vulcanization, nitration, hydrogenation, and polymerization. Its core function is to provide a closed space for physical or chemical reactions, ensuring that the reaction takes place under specific conditions. Through heating, cooling, and stirring systems, parameters such as temperature, pressure, and mixing speed are precisely controlled to improve reaction efficiency and safety. The stirring device ensures uniform mixing of reactants, and the heat transfer system (such as jackets and coils) maintains temperature stability. In conventional reaction vessels for mixing composite stabilizers, after the reaction vessel body is installed and stabilized, the processing material is added to the reaction vessel body. The top of the reaction vessel body is sealed with a cover, and a control motor is installed on the top of the cover. After the control motor is started, it controls the rotation of the stirring rack inside the reaction vessel body to mix the processing material.

[0003] Regarding the aforementioned technologies, the inventors believe that conventional reaction vessels are prone to generating suspended particulate matter during the material feeding stage, which not only reduces the air quality in the workshop but may also cause an explosion risk, thus posing certain safety hazards during the use of the reaction vessels.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content

[0005] To address the problem of dust rising during material feeding in the reactor, this application provides a novel composite stabilizer mixing system.

[0006] The novel composite stabilizer mixing system provided in this application adopts the following technical solution:

[0007] A novel composite stabilizer mixing system includes a reactor body and a water inlet pipe. A shielding cover is snapped onto the top of the reactor body. The dimensions of the bottom of the shielding cover are adapted to the dimensions of the top of the reactor body. A control motor is fixedly installed on the top of the shielding cover. The center of the control motor is on the same straight line as the center of the shielding cover. A connecting ring is connected to the bottom of the water inlet pipe. Several water spray heads are connected to the bottom of the connecting ring. The surface of the water inlet pipe is fixedly connected to the inner wall of the shielding cover. The surface of the connecting ring is snapped onto the inner wall of the shielding cover, and the center of the connecting ring is on the same straight line as the center of the shielding cover.

[0008] Preferably, a plurality of mounting blocks are fixedly installed on the inner wall of the shielding cover. The plurality of mounting blocks are arranged in a circular array with the center of the shielding cover as the axis, and fixing bolts are fixedly installed on the inner wall of the mounting blocks. The surface of the fixing bolts is engaged with the surface of the connecting ring.

[0009] Preferably, a shielding ring is fixedly connected to the top of the connecting ring, the size of the bottom end of the shielding ring is adapted to the size of the top end of the connecting ring, and the center of the shielding ring and the center of the connecting ring are on the same straight line.

[0010] Preferably, a control valve is fixedly installed on the surface of the water inlet pipe, and a control handle is rotatably connected to the top of the control valve, with the center of the control handle and the center of the control valve on the same straight line.

[0011] Preferably, the top of the connecting ring is connected to a threaded ring, and a rotating ring is threadedly mounted on the surface of the threaded ring. The top of the rotating ring is connected to the bottom end of the water inlet pipe.

[0012] Preferably, an auxiliary ring is snapped between the threaded ring and the rotating ring. The auxiliary ring is a rubber ring, and the dimensions of the auxiliary ring surface are adapted to the dimensions of the inner wall of the rotating ring.

[0013] Preferably, the top of the rotating ring is connected to an adjusting hose, the top of the adjusting hose is connected to the bottom of the water inlet pipe, and the adjusting hose is a PTFE pipe.

[0014] In summary, this application includes the following beneficial technical effects:

[0015] 1. By installing a water inlet pipe on the inner wall of a shielding cover, with a connecting ring at the bottom and several spray nozzles at the bottom of the connecting ring, water is introduced into the connecting ring via the inlet pipe and sprayed to dislodge suspended particles formed during material feeding. Several mounting blocks are installed on the inner wall of the shielding cover, with fixing bolts on the inner wall of the mounting blocks, allowing for easy removal and cleaning of the connecting ring. A shielding ring is installed on the top of the connecting ring to prevent the added material from accumulating on top of the connecting ring. A control valve is installed on the surface of the water inlet pipe, with a control handle connected to the top of the control valve for controlling the water flow through the inlet pipe. Compared to existing technologies, this method effectively improves the safety of the reactor in mixing composite stabilizers.

[0016] 2. A threaded ring can also be installed on the top of the connecting ring. The surface of the threaded ring is threaded with a rotating ring, which allows the rotating ring to be separated from the threaded ring, facilitating the separation of the connecting ring from the water inlet pipe. An auxiliary rubber ring is installed between the threaded ring and the rotating ring to improve the sealing between them. A PTFE adjusting hose is connected to the top of the rotating ring, allowing for easy rotation of the rotating ring. This effectively improves the performance of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a novel composite stabilizer mixing system according to an embodiment of the application;

[0018] Figure 2 This is a schematic diagram of the water inlet pipe structure in the embodiment of the application;

[0019] Figure 3 This is a side view of the embodiment of the application.

[0020] Figure 4 This is a schematic diagram of the structure at point A in the embodiment of the application.

[0021] Explanation of reference numerals in the attached drawings: 1. Reactor body; 2. Cover; 3. Control motor; 4. Water inlet pipe; 5. Connecting ring; 6. Spray head; 7. Mounting block; 8. Fixing bolt; 9. Covering ring; 10. Control valve; 11. Control handle; 12. Threaded ring; 13. Rotating ring; 14. Auxiliary ring; 15. Adjusting hose. Detailed Implementation

[0022] The following is in conjunction with the appendix Figure 1 —4. This application will be described in further detail.

[0023] This application discloses a novel composite stabilizer mixing system, referring to... Figure 1 - Figure 2The reactor body 1 is used for mixing the composite stabilizer. After the reactor body 1 is installed and stabilized, the processing material is added to the reactor body 1. The top of the reactor body 1 is sealed by a cover 2, and a control motor 3 is installed on the top of the cover 2. After the control motor 3 is started, it controls the stirring rack inside the reactor body 1 to rotate and mix the processing material. A water inlet pipe 4 is installed on the inner wall of the cover 2. The bottom end of the water inlet pipe 4 is connected to a connecting ring 5. The surface of the connecting ring 5 is connected to the inner wall of the cover 2, and the bottom end of the connecting ring 5 is connected to several water spray heads 6. Water is introduced into the connecting ring 5 through the water inlet pipe 4 and sprayed by the water spray heads 6 to form a spray, which knocks down the suspended particles formed when the material is added. This effectively improves the safety of the reactor in mixing the composite stabilizer and avoids the risk caused by dust.

[0024] Reference Figure 2 The inner wall of the cover 2 is equipped with several mounting blocks 7, and the inner wall of the mounting blocks 7 is equipped with fixing bolts 8. The surface of the fixing bolts 8 is engaged with the inner wall of the connecting ring 5. The connecting ring 5 is installed in the cover 2 by means of the fixing bolts 8 and the mounting blocks 7. After the fixing bolts 8 are removed, it is convenient to disassemble the connecting ring 5 for cleaning. The top of the connecting ring 5 is equipped with a shielding ring 9, and the surface of the shielding ring 9 is connected to the inner wall of the cover 2. The slope structure of the shielding ring 9 prevents the added material from accumulating on the top of the connecting ring 5. The surface of the water inlet pipe 4 is equipped with a control valve 10. The top of the control valve 10 is rotatably connected to a control handle 11. The opening and closing of the control valve 10 is controlled by the control handle 11, thereby controlling the water flow of the water inlet pipe 4.

[0025] Reference Figure 3 - Figure 4 A threaded ring 12 is installed on the top of the connecting ring 5. A rotating ring 13 is threaded onto the surface of the threaded ring 12. The top of the rotating ring 13 is connected to the water inlet pipe 4. The threaded ring 12 and the rotating ring 13 facilitate the connection between the connecting ring 5 and the water inlet pipe 4. The rotating ring 13 can be rotated to separate the connecting ring 5 from the water inlet pipe 4. An auxiliary ring 14 made of rubber is installed between the threaded ring 12 and the rotating ring 13. The auxiliary ring 14 improves the sealing between the threaded ring 12 and the rotating ring 13, thereby preventing water leakage. A PTFE regulating hose 15 is connected to the top of the rotating ring 13. The top of the regulating hose 15 is connected to the bottom of the water inlet pipe 4. The PTFE regulating hose 15 facilitates the rotation of the rotating ring 13, making installation and disassembly more convenient.

[0026] The implementation principle of a novel composite stabilizer mixing system according to an embodiment of this application is as follows: A water inlet pipe 4 is installed on the inner wall of a shielding cover 2. The bottom end of the water inlet pipe 4 is connected to a connecting ring 5. The surface of the connecting ring 5 is connected to the inner wall of the shielding cover 2, and the bottom end of the connecting ring 5 is connected to several water spray heads 6. This allows water to be introduced into the connecting ring 5 via the water inlet pipe 4, and a spray is formed by the water spray heads 6 to knock down suspended particles formed during material feeding, thereby avoiding the risk of dust rising. Several mounting blocks 7 are installed on the inner wall of the shielding cover 2, and fixing bolts 8 are installed on the inner wall of the mounting blocks 7. The surface of the fixing bolts 8 is connected to the inner wall of the shielding cover 2. The inner wall of the connecting ring 5 is snapped in place, so that the connecting ring 5 can be installed inside the cover 2 by means of the fixing bolt 8 and the mounting block 7. After the fixing bolt 8 is removed, it is convenient to clean the connecting ring 5 after disassembly. A cover ring 9 is installed on the top of the connecting ring 5. The surface of the cover ring 9 is connected to the inner wall of the cover 2, so that the added material is prevented from accumulating on the top of the connecting ring 5. A control valve 10 is installed on the surface of the water inlet pipe 4. A control handle 11 is rotatably connected to the top of the control valve 10, so that the opening and closing of the control valve 10 can be controlled by means of the control handle 11, thereby controlling the water flow of the water inlet pipe 4.

[0027] A threaded ring 12 can also be installed on the top of the connecting ring 5. A rotating ring 13 is threadedly connected to the surface of the threaded ring 12. The top of the rotating ring 13 is connected to the water inlet pipe 4, so that the connecting ring 5 and the water inlet pipe 4 can be easily connected by the threaded ring 12 and the rotating ring 13. The rotating ring 13 can be rotated to separate the connecting ring 5 from the water inlet pipe 4. An auxiliary ring 14 made of rubber is installed between the threaded ring 12 and the rotating ring 13 to improve the sealing between the threaded ring 12 and the rotating ring 13, thereby preventing water leakage. A PTFE regulating hose 15 is connected to the top of the rotating ring 13. The top of the regulating hose 15 is connected to the bottom of the water inlet pipe 4, so that the rotating ring 13 can be easily rotated by the PTFE regulating hose 15, making installation and disassembly more convenient.

[0028] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A new composite stabilizer mixing system comprising a reaction kettle body (1) and a water inlet pipe (4), characterized in that: The top of the reactor body (1) is fitted with a shielding cover (2). The size of the bottom of the shielding cover (2) is compatible with the size of the top of the reactor body (1). A control motor (3) is fixedly installed on the top of the shielding cover (2). The center of the control motor (3) and the center of the shielding cover (2) are on the same straight line. The bottom of the water inlet pipe (4) is connected to a connecting ring (5). The bottom of the connecting ring (5) is connected to several water spray heads (6).

2. A novel composite stabilizer package system according to claim 1, characterized by: The surface of the water inlet pipe (4) is fixedly connected to the inner wall of the cover (2), the surface of the connecting ring (5) is engaged with the inner wall of the cover (2), and the center of the connecting ring (5) and the center of the cover (2) are on the same straight line.

3. A novel composite stabilizer package system according to claim 1, characterized by: The inner wall of the shielding cover (2) is fixedly installed with a number of mounting blocks (7). The mounting blocks (7) are arranged in a circular array with the center of the shielding cover (2) as the axis. The inner wall of the mounting blocks (7) is fixedly installed with fixing bolts (8). The surface of the fixing bolts (8) is engaged with the surface of the connecting ring (5).

4. A novel composite stabilizer package system according to claim 1, characterized by: A shielding ring (9) is fixedly connected to the top of the connecting ring (5). The size of the bottom end of the shielding ring (9) is compatible with the size of the top end of the connecting ring (5), and the center of the shielding ring (9) and the center of the connecting ring (5) are on the same straight line.

5. A novel composite stabilizer package system according to claim 1, characterized by: A control valve (10) is fixedly installed on the surface of the water inlet pipe (4). A control handle (11) is rotatably connected to the top of the control valve (10). The center of the control handle (11) and the center of the control valve (10) are on the same straight line.

6. A novel composite stabilizer package system according to claim 1, characterized by: The top of the connecting ring (5) is connected to a threaded ring (12), and a rotating ring (13) is threadedly installed on the surface of the threaded ring (12). The top of the rotating ring (13) is connected to the bottom of the water inlet pipe (4).

7. A novel composite stabilizer package system according to claim 6, characterized by: An auxiliary ring (14) is snapped between the threaded ring (12) and the rotating ring (13). The auxiliary ring (14) is a rubber ring, and the dimensions of the surface of the auxiliary ring (14) are compatible with the dimensions of the inner wall of the rotating ring (13).

8. A novel composite stabilizer package system according to claim 6, characterized by: The top of the rotating ring (13) is connected to an adjusting hose (15), the top of the adjusting hose (15) is connected to the bottom of the water inlet pipe (4), and the adjusting hose (15) is a PTFE pipe.

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