Remote intelligent monitoring equipment for flour mill

Abstract

The utility model relates to remote intelligent monitoring equipment for a flour mill, which belongs to the technical field of intelligent monitoring and comprises a bottom plate, a first driving motor is fixedly mounted on the left side of the bottom plate, the output end of the first driving motor is fixedly connected with a rotating frame, and a second driving motor is fixedly mounted in the rotating frame. The output end of the second driving motor is fixedly connected with a worm, the front end face of the worm is in meshed connection with a worm gear, the inner wall of the worm gear is fixedly sleeved with a rotating shaft, and the outer side of the rotating shaft is fixedly sleeved with a first bevel gear; a second bevel gear is connected to the upper side of the first bevel gear in a meshed mode, and a threaded rod is fixedly arranged in the second bevel gear in a sleeved mode. According to the remote intelligent monitoring equipment for the flour mill, the camera is controlled through the first driving motor to achieve adjustment of upper and lower circumferential angles, and then the worm, the worm gear, the first bevel gear, the second bevel gear and the threaded rod are used for controlling adjustment of the height of the camera.

Description

Technical Field

[0001] This utility model relates to the field of intelligent monitoring technology, specifically a remote intelligent monitoring device for a grinding mill. Background Technology

[0002] The remote intelligent monitoring equipment for grinding mills is an advanced system that integrates modern communication technology, Internet of Things technology, and data analysis technology. It aims to achieve remote monitoring, data acquisition, fault early warning, and intelligent management of grinding mills.

[0003] A search revealed that the prior art, under publication number CN203465826U, discloses a remote intelligent monitoring system for grinding mills. This system includes a wireless network adapter based on a GPRS wireless network and matched to each grinding mill, and a PC, tablet, or mobile phone for client users established on an internet cloud server. Each wireless network adapter is connected to the communication port of the corresponding grinding mill's programmable logic controller (PLC), and the client user's PC, tablet, or mobile phone is connected to the internet. Each wireless network adapter collects the grinding mill's operating data and transmits it to the cloud server via the GPRS wireless network for storage. Authorized client users with usernames and passwords can access each grinding mill online through the cloud server to monitor its operating status and alarm information, and query historical data. This invention achieves automated management and centralized monitoring of grinding mills, prevents malfunctions, and improves production efficiency.

[0004] However, this utility model lacks the function of adjusting the monitoring equipment, and can only remotely monitor a single grinding mill at a time. It cannot monitor multiple grinding mills using a single monitoring device, which increases the budget. Therefore, a remote intelligent monitoring device for grinding mills is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a remote intelligent monitoring device for grinding mills, which has the advantages of monitoring multiple grinding mills according to needs. It solves the problem of lacking adjustment functions for monitoring devices, only being able to remotely monitor a single grinding mill at a time, and being unable to monitor multiple grinding mills using a single monitoring device, thus increasing the budget.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a remote intelligent monitoring device for a grinding mill, comprising a base plate, a first drive motor fixedly installed on the left side of the base plate, a rotating frame fixedly connected to the output end of the first drive motor, a second drive motor fixedly installed inside the rotating frame, a worm gear fixedly connected to the output end of the second drive motor, a worm wheel meshing with the front end face of the worm gear, a rotating shaft fixedly sleeved on the inner wall of the worm wheel, a first bevel gear fixedly sleeved on the outer side of the rotating shaft, a second bevel gear meshing with the upper side of the first bevel gear, a threaded rod fixedly sleeved inside the second bevel gear, a protective shell fixedly connected to the upper side of the rotating frame, a threaded cylinder threadedly connected to the outer side of the threaded rod, and a camera fixedly installed on the upper side of the threaded cylinder;

[0007] The camera also includes a high-precision sensing module, an image recognition and monitoring module, a data analysis and early warning module, a remote control and debugging module, an IoT access module, and a user interaction information management module. The output terminals of the camera are electrically connected to the output terminals of the high-precision sensing module, the image recognition and monitoring module, the data analysis and early warning module, the remote control and debugging module, the IoT access module, and the user interaction information management module.

[0008] Furthermore, two connecting brackets are fixedly connected to the left side of the base plate, and bolt holes are provided inside the connecting brackets.

[0009] Furthermore, two supporting side plates are fixedly connected to the side of the rotating frame, and the left side of the supporting side plate extends into the interior of its base plate.

[0010] Furthermore, two limiting rods are fixedly connected to the inner wall of the protective shell, and a sleeve is slidably sleeved on the outer side of the limiting rods.

[0011] Furthermore, the high-precision sensing module also includes a high-temperature sensing module and a vibration sensing module, and the output terminal of the high-precision sensing module is electrically connected to the output terminals of the high-temperature sensing module and the vibration sensing module, respectively.

[0012] Furthermore, the image recognition and monitoring module also includes a high-definition module and an image recognition algorithm module, and the output terminal of the image recognition and monitoring module is electrically connected to the output terminals of the high-definition module and the image recognition algorithm module, respectively.

[0013] Furthermore, the data analysis and early warning module also includes a data acquisition and processing module, a data analysis module, and an early warning module, and the output terminal of the data analysis and early warning module is electrically connected to the output terminals of the data acquisition and processing module, the data analysis module, and the early warning module, respectively.

[0014] Furthermore, the remote control and debugging module also includes a remote control interface and a remote debugging module, and the output terminal of the remote control and debugging module is electrically connected to the output terminal of the remote control interface and the output terminal of the remote debugging module, respectively.

[0015] Furthermore, the IoT access module also includes an access module and an IoT gateway, and the output terminal of the IoT access module is electrically connected to the output terminals of the access module and the IoT gateway, respectively.

[0016] Furthermore, the user interaction information management module also includes a user interaction interface and an information management module, and the output terminal of the user interaction information management module is electrically connected to the output terminal of the user interaction interface and the output terminal of the information management module, respectively.

[0017] Compared with the prior art, this utility model provides a remote intelligent monitoring device for a grinding mill, which has the following beneficial effects:

[0018] 1. The remote intelligent monitoring equipment for this grinding mill controls the camera to adjust the upper and lower circumferential angles through the first drive motor, and then controls the camera height adjustment through the worm, worm wheel, first bevel gear, second bevel gear and threaded rod respectively.

[0019] 2. This remote intelligent monitoring device for the grinding mill utilizes a high-precision sensing module, a graphic recognition and monitoring module, a data analysis and early warning module, a remote control and debugging module, an IoT access module, and a user interaction information management module to remotely and intelligently monitor the grinding mill. This enables precise monitoring and early warning of key components of the grinding mill, improving equipment reliability and safety. It also solves the problem of lacking adjustment functions for monitoring equipment, only being able to remotely monitor a single grinding mill at a time, and being unable to monitor multiple grinding mills using a single monitoring device, thus increasing costs. Attached Figure Description

[0020] Figure 1 This is a cross-sectional view of the structure of this utility model;

[0021] Figure 2 This is a structural system block diagram of the camera of this utility model;

[0022] Figure 3 This is a three-dimensional cross-sectional view of the protective shell of this utility model.

[0023] In the diagram: 1. Base plate, 2. Connecting frame, 3. First drive motor, 4. Rotating frame, 5. Support side plate, 6. Second drive motor, 7. Worm gear, 8. Worm wheel, 9. Rotating shaft, 10. First bevel gear, 11. Second bevel gear, 12. Threaded rod, 13. Threaded cylinder, 14. Sleeve, 15. Limiting rod, 16. Protective shell, 17. Camera, 18. High-precision sensing module, 19. High-temperature sensing module, 20. Vibration sensing module, 21. Image recognition and monitoring module, 22. High-definition module, 23. Image recognition algorithm module, 24. Data analysis and early warning module, 25. Data acquisition and processing module, 26. Data analysis module, 27. Early warning module, 28. Remote control and debugging module, 29. Remote control interface, 30. Remote debugging module, 31. Internet of Things access module, 32. Access module, 33. Internet of Things gateway, 34. User interaction information management module, 35. User interaction interface, 36. Information management module. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 3This embodiment of a remote intelligent monitoring device for a grinding mill includes a base plate 1. A first drive motor 3 is fixedly installed on the left side of the base plate 1. A rotating frame 4 is fixedly connected to the output end of the first drive motor 3. A second drive motor 6 is fixedly installed inside the rotating frame 4. A worm gear 7 is fixedly connected to the output end of the second drive motor 6. A worm wheel 8 is meshed with the front end face of the worm gear 7. A rotating shaft 9 is fixedly sleeved on the inner wall of the worm wheel 8. A first bevel gear 10 is fixedly sleeved on the outer side of the rotating shaft 9. A second bevel gear 11 is meshed with the upper side of the first bevel gear 10. A threaded rod 12 is fixedly sleeved inside the second bevel gear 11. A protective shell 16 is fixedly connected to the upper side of the rotating frame 4. A threaded cylinder 13 is threadedly connected to the outer side of the threaded rod 12. A camera 17 is fixedly installed on the upper side of the threaded cylinder 13. The camera 17 also includes a high-precision sensing module 18, an image recognition and monitoring module 21, a data analysis and early warning module 24, a remote control and debugging module 28, an IoT access module 31, and a user interaction information management module 34. The output terminals of the camera 17 are electrically connected to the output terminals of the high-precision sensing module 18, the image recognition and monitoring module 21, the data analysis and early warning module 24, the remote control and debugging module 28, the IoT access module 31, and the user interaction information management module 34.

[0026] The base plate 1 has two connecting frames 2 fixedly connected to its left side, with bolt holes inside the connecting frames 2. The rotating frame 4 has two supporting side plates 5 fixedly connected to its side, with the left side of the supporting side plates 5 extending into the interior of its base plate 1. The inner wall of the protective shell 16 has two limiting rods 15 fixedly connected, with sleeves 14 slidably fitted onto the outer sides of the limiting rods 15. The high-precision sensing module 18 also includes a high-temperature sensing module 19 and a vibration sensing module 20. The output terminals of the high-precision sensing module 18 are electrically connected to the output terminals of the high-temperature sensing module 19 and the vibration sensing module 20, respectively. The image recognition and monitoring module 21 also includes a high-definition module 22 and an image recognition algorithm module 23. The output terminals of the image recognition and monitoring module 21 are electrically connected to the output terminals of the high-definition module 22 and the image recognition algorithm module 23, respectively. The data analysis and early warning module 24 also includes a data acquisition and processing module 25 and a data... The analysis module 26 and the early warning module 27 are included. The output terminals of the data analysis and early warning module 24 are electrically connected to the output terminals of the data acquisition and processing module 25, the data analysis module 26 and the early warning module 27, respectively. The remote control and debugging module 28 also includes a remote control interface 29 and a remote debugging module 30. The output terminals of the remote control and debugging module 28 are electrically connected to the output terminals of the remote control interface 29 and the remote debugging module 30, respectively. The Internet of Things access module 31 also includes an access module 32 and an Internet of Things gateway 33. The output terminals of the access module 31 are electrically connected to the output terminals of the access module 32 and the Internet of Things gateway 33, respectively. The user interaction information management module 34 also includes a user interaction interface 35 and an information management module 36. The output terminals of the user interaction information management module 34 are electrically connected to the output terminals of the user interaction interface 35 and the information management module 36, respectively.

[0027] It should be noted that the high-temperature sensing module 19 is used to monitor the temperature changes of key parts of the grinding mill in real time. When the temperature exceeds the preset threshold, an early warning mechanism is triggered. The vibration sensing module 20 monitors the vibration of the grinding mill during operation. Through vibration data analysis, the operating status and potential faults of the equipment can be determined. The high-definition module 22 captures video images of the grinding mill's operating status in real time. The image recognition algorithm module 23 performs real-time analysis on the video images captured by the camera 17 to identify whether there are any abnormal phenomena in the equipment, such as material blockage or component wear. The data acquisition and processing module 25 collects real-time data from the sensors and cameras, performs preprocessing and cleaning to ensure the accuracy and reliability of the data. The data analysis module 26 uses machine learning, deep learning, and other algorithms to analyze the collected data to identify the operating status and potential faults of the equipment. The early warning module 27 triggers an alarm when the data analysis results show that there are potential faults or abnormalities in the equipment. The system includes an early warning mechanism that sends alerts to operators via SMS, email, and app push notifications. The remote control interface 29 allows operators to remotely control the grinding mill via the remote intelligent monitoring equipment, such as starting and stopping the equipment and adjusting operating parameters. The remote debugging module 30 provides a remote debugging interface, allowing technicians to remotely debug and maintain the monitoring equipment to ensure its normal operation. The access module 32 connects the key components of the grinding mill to the remote intelligent monitoring equipment, enabling real-time data transmission and monitoring. The IoT gateway 33 acts as a bridge between the equipment and the cloud server, ensuring reliable data transmission and remote equipment management. The user interface 35 provides an intuitive and user-friendly interface, facilitating operators to view equipment operating status, receive early warning information, and perform remote control operations. The information management module 36 records the equipment's operating history, maintenance records, fault records, and other information for subsequent analysis and improvement.

[0028] The working principle of the above embodiments is as follows:

[0029] The connecting frame 2 is fixed at a designated position with bolts to monitor the grinding mill in real time. After the camera 17 is turned on, it uses a high-precision sensing module 18, an image recognition and monitoring module 21, a data analysis and early warning module 24, a remote control and debugging module 28, an Internet of Things access module 31, and a user interaction information management module 34 to achieve the purpose of all-round remote monitoring of the grinding mill. The second drive motor 6 controls the worm gear 7 to mesh with the worm wheel 8 to rotate the shaft 9. The shaft 9 rotates the threaded rod 12 through the first bevel gear 10 meshing with the second bevel gear 11. The threaded rod 12 drives the threaded cylinder 13 to vertically move the camera 17 out of the protective shell 16, adjust the monitoring height, and better monitor the grinding mill at a distance. It can better observe different positions of the grinding mill. The first drive motor 3 can also drive the rotating frame 4 to support the side plate 5 to rotate synchronously inside the base plate 1 to achieve the purpose of monitoring different positions.

[0030] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flour mill remote intelligent monitoring device comprising a bottom plate (1), characterized in that: A first drive motor (3) is fixedly installed on the left side of the base plate (1). A rotating frame (4) is fixedly connected to the output end of the first drive motor (3). A second drive motor (6) is fixedly installed inside the rotating frame (4). A worm gear (7) is fixedly connected to the output end of the second drive motor (6). A worm wheel (8) is meshed with the front end face of the worm gear (7). A rotating shaft (9) is fixedly sleeved on the inner wall of the worm wheel (8). A first bevel gear (10) is fixedly sleeved on the outer side of the rotating shaft (9). A second bevel gear (11) is meshed with the upper side of the first bevel gear (10). A threaded rod (12) is fixedly sleeved inside the second bevel gear (11). A protective shell (16) is fixedly connected to the upper side of the rotating frame (4). A threaded cylinder (13) is threadedly connected to the outer side of the threaded rod (12). A camera (17) is fixedly installed on the upper side of the threaded cylinder (13). The camera (17) also includes a high-precision sensing module (18), an image recognition and monitoring module (21), a data analysis and early warning module (24), a remote control and debugging module (28), an Internet of Things access module (31), and a user interaction information management module (34). The output end of the camera (17) is electrically connected to the output end of the high-precision sensing module (18), the output end of the camera (17) is electrically connected to the output end of the image recognition and monitoring module (21), the output end of the camera (17) is electrically connected to the output end of the data analysis and early warning module (24), the output end of the camera (17) is electrically connected to the output end of the remote control and debugging module (28), the output end of the camera (17) is electrically connected to the output end of the Internet of Things access module (31), and the output end of the camera (17) is electrically connected to the output end of the user interaction information management module (34).

2. The mill remote intelligent monitoring device according to claim 1, characterized in that: Two connecting brackets (2) are fixedly connected to the left side of the base plate (1), and bolt holes are provided inside the connecting brackets (2).

3. The mill remote intelligent monitoring device according to claim 1, characterized in that: The rotating frame (4) has two supporting side plates (5) fixedly connected to its side, and the left side of the supporting side plate (5) extends into the interior of its base plate (1).

4. The mill remote intelligent monitoring device according to claim 1, characterized in that: The inner wall of the protective shell (16) is fixedly connected to two limiting rods (15), and a sleeve (14) is slidably sleeved on the outer side of the limiting rods (15).

5. The mill remote intelligent monitoring device according to claim 1, characterized in that: The high-precision sensing module (18) also includes a high-temperature sensing module (19) and a vibration sensing module (20), and the output terminal of the high-precision sensing module (18) is electrically connected to the output terminals of the high-temperature sensing module (19) and the vibration sensing module (20), respectively.

6. The mill remote intelligent monitoring device according to claim 1, characterized in that: The image recognition and monitoring module (21) also includes a high-definition module (22) and an image recognition algorithm module (23). The output terminals of the image recognition and monitoring module (21) are electrically connected to the output terminals of the high-definition module (22) and the image recognition algorithm module (23), respectively.

7. The mill remote intelligent monitoring device according to claim 1, characterized in that: The data analysis and early warning module (24) also includes a data acquisition and processing module (25), a data analysis module (26), and an early warning module (27). The output terminals of the data analysis and early warning module (24) are electrically connected to the output terminals of the data acquisition and processing module (25), the data analysis module (26), and the early warning module (27), respectively.

8. The mill remote intelligent monitoring device according to claim 1, characterized in that: The remote control and debugging module (28) also includes a remote control interface (29) and a remote debugging module (30), and the output terminals of the remote control and debugging module (28) are electrically connected to the output terminals of the remote control interface (29) and the remote debugging module (30), respectively.

9. The mill remote intelligent monitoring device according to claim 1, characterized in that: The IoT access module (31) also includes an access module (32) and an IoT gateway (33), and the output terminals of the IoT access module (31) are electrically connected to the output terminals of the access module (32) and the IoT gateway (33), respectively.

10. The mill remote intelligent monitoring device according to claim 1, characterized in that: The user interaction information management module (34) further includes a user interaction interface (35) and an information management module (36), and the output terminals of the user interaction information management module (34) are electrically connected to the output terminals of the user interaction interface (35) and the information management module (36), respectively.

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