Efficient dirt separator combining magnetic adsorption and filter screen

Abstract

The utility model provides a magnetic adsorption and filter screen combined efficient dirt separator, which comprises a dirt separator main body and a filtering mechanism, the filtering mechanism comprises a mounting seat, a support arm, a driving motor, a rotating shaft, a magnetic suction sheet and a filter screen, the bottom surface of the mounting seat is bolted with the support arm, the end part of the support arm is provided with the magnetic suction sheet through a connecting seat in a matching way, the surface of the magnetic suction sheet is paved with the filter screen, and the filter screen is arranged on the mounting seat. A driving motor is cooperatively mounted on the surface of the mounting seat through a connecting piece, a crank is mounted at the top of the rotating shaft, and one end of the crank is hinged to the surface of the magnetic piece. According to the utility model, the magnetic attraction sheets of which the directions are controlled by the driving motor are arranged in the dirt separator, so that the magnetic attraction sheets can be controlled to deviate at a certain angle and are matched with each other to cover the interior of the whole dirt separator main body, and a sufficient and effective dirt removing effect is achieved.

Description

Technical Field

[0001] This utility model relates to the field of dirt remover structure, specifically to a high-efficiency dirt remover that combines magnetic adsorption and filter screen. Background Technology

[0002] Strainers are widely used components in petrochemical process pipelines. Their function is twofold: firstly, to prevent impurities in the pipeline medium from entering transmission equipment or precision parts, thus avoiding production malfunctions or affecting product quality.

[0003] Application number CN202020927940.6 discloses a complete spiral separator water treatment device. The device includes a pretreatment tank, a spiral separator body, and a post-treatment tank. The pretreatment tank and the spiral separator body are connected by a connecting pipe, and the spiral separator body and the post-treatment tank are also connected by a connecting pipe. An inlet pipe is connected to one side of the pretreatment tank, and an outlet pipe is connected to the other side of the post-treatment tank. A flocculent impurity treatment mechanism is installed inside the pretreatment tank. The spiral separator body is supported and fixed by an automatic telescopic rod base. The spiral separator body includes a separator shell, and a detachable top cover assembly is installed on the top of the separator shell. A filter cartridge mechanism is located inside the separator shell. An odor treatment mechanism is installed inside the post-treatment tank. This invention provides convenience for maintenance or replacement of the spiral separator body through the detachable top cover assembly.

[0004] However, the following problems still exist: In the actual operation process, the effect of internal water treatment relies too much on the filter structure, and during use, there is a tendency for a certain part of the filter to have too many impurities, which in turn affects the overall dirt removal efficiency. Utility Model Content

[0005] The present invention aims to solve the problems mentioned in the background art by providing a high-efficiency dirt remover that combines magnetic adsorption and filter screen.

[0006] The specific technical solution is as follows:

[0007] A high-efficiency dirt remover combining magnetic adsorption and a filter screen, comprising:

[0008] The main body of the dirt separator includes a cover, a first discharge pipe and a second discharge pipe. The first discharge pipe is located at the bottom of the main body of the dirt separator, and the second discharge pipe is located on one side of the main body of the dirt separator.

[0009] The filtration mechanism includes a mounting base, a support arm, a drive motor, a rotating shaft, a magnetic plate, and a filter screen. The support arm is bolted to the bottom surface of the mounting base, and a magnetic plate is mounted on the end of the support arm via a connecting seat. A filter screen is laid on the surface of the magnetic plate. The drive motor is mounted on the surface of the mounting base via a connecting piece, and a drive gear is keyed to the output end of the drive motor. The rotating shaft is sequentially mounted on the surface of the mounting base via bearings, and drive gears are keyed to the surface of the rotating shaft. All three drive gears mesh with the drive gear. A crank is mounted on the top of the rotating shaft, and one end of the crank is hinged to the surface of the magnetic plate.

[0010] In the aforementioned dirt separator, a support column is fixed to the bottom of the mounting base, and a support rod is welded between the bottom of the support column and the three support arms. The mounting base is fixed to the inner wall of the dirt separator body through a connecting piece between the support column and the support rod.

[0011] In the aforementioned dirt separator, the support column and the support rod are both integral structures made of steel structural material.

[0012] In the aforementioned dirt remover, a damping rod is mounted on one side surface of the magnetic suction plate, and one end of the damping rod is movably mounted to the surface of the connecting seat through a bushing.

[0013] In the aforementioned dirt remover, a protective frame is bolted to the surface of the drive motor, and one side of the protective frame is fixed to the surface of the mounting base by bolts.

[0014] The aforementioned dirt separator, wherein: the first discharge pipe includes a pipe body, limiting blocks and filter elements, the pipe body is connected to the bottom of the dirt separator body, the inner wall of the pipe body is provided with limiting blocks in sequence and evenly, and the space between the limiting blocks is filled with filter elements.

[0015] This utility model has the following beneficial effects:

[0016] This invention optimizes the overall structure by incorporating magnetic suction plates within the separator, controlled by a drive motor. During operation, these magnetic plates attract impurities, which are then filtered out by a filter screen covering them, effectively collecting the impurities for subsequent processing. The magnetic plates can be controlled to shift at a specific angle, allowing them to work together to cover the entire interior of the separator. This ensures the filter screen effectively absorbs impurities, preventing accumulation in a single area and significantly improving cleaning efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the main body of the dirt separator provided in an embodiment of the present utility model;

[0018] Figure 2A schematic diagram of the internal structure of the dirt separator body provided in this embodiment of the utility model;

[0019] Figure 3 This is a schematic diagram of the first discharge pipe structure provided in an embodiment of the present utility model;

[0020] Figure 4 This is a schematic diagram of the filter mechanism provided in an embodiment of the present utility model.

[0021] In the attached diagram: 1. Main body of the dirt separator; 2. Cover; 3. First discharge pipe; 301. Pipe body; 302. Limiting block; 303. Filter element; 4. Second discharge pipe; 5. Mounting base; 6. Support column; 7. Support rod; 8. Support arm; 9. Drive motor; 10. Rotating shaft; 11. Drive gear; 12. Crank; 13. Connecting seat; 14. Damping rod; 15. Magnetic suction plate; 16. Filter screen. Detailed Implementation

[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0024] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0025] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example

[0027] The dirt separator provided in this embodiment, such as Figures 1-4 As shown, it includes: a dirt separator body 1 and a filter mechanism.

[0028] The main body 1 of the filter includes a cover 2, a first discharge pipe 3, and a second discharge pipe 4. The first discharge pipe 3 is located at the bottom of the main body 1, and the second discharge pipe 4 is located on one side of the main body 1. The first discharge pipe 3 includes a pipe body 301, limiting blocks 302, and a filter element 303. The pipe body 301 connects to the bottom of the main body 1. Limiting blocks 302 are evenly arranged on the inner wall of the pipe body 301, and the filter element 303 is filled between the limiting blocks 302. The first discharge pipe 3 is optimized by adding a filter element 303 structure to achieve a good auxiliary filtration effect, thereby further improving the overall decontamination effect of the main body 1.

[0029] The filtration mechanism includes a mounting base 5, a support arm 8, a drive motor 9, a rotating shaft 10, a magnetic absorbing plate 15, and a filter screen 16. The support arm 8 is bolted to the bottom surface of the mounting base 5. The magnetic absorbing plate 15 is installed at the end of the support arm 8 through a connecting seat 13. The filter screen 16 is laid on the surface of the magnetic absorbing plate 15. The drive motor 9 is installed on the surface of the mounting base 5 through a connecting piece. The output end of the drive motor 9 is keyed to a drive gear. The rotating shaft 10 is installed sequentially on the surface of the mounting base 5 through bearings. The surface of the rotating shaft 10 is keyed to a drive gear 11. All three drive gears 11 mesh with the drive gear. A crank 12 is installed on the top of the rotating shaft 10. One end of the crank 12 is hinged to the surface of the magnetic absorbing plate 15.

[0030] In the strainer employing the above technical solution, a support column 6 is fixed to the bottom of the mounting base 5. Support rods 7 are welded between the bottom of the support column 6 and the three support arms 8. The mounting base 5 is fixed to the inner wall of the strainer body 1 via the support column 6 and support rods 7 connected by a connector. The support column 6 and support rods 7 form a mutually supporting and stable structure, making the overall structure more stable and safer. Both the support column 6 and support rods 7 are integral structures made of steel, effectively ensuring the safety of the overall structure.

[0031] Specifically, in this embodiment, a damping rod 14 is installed on one side surface of the magnetic accumulator 15, and one end of the damping rod 14 is movably installed to the surface of the connecting seat 13 through a bushing. The damping rod 14 is movably installed with the bushing. When the drive motor 9 controls the rotation of the drive gear, the drive gear 11 rotates accordingly, driving the crank 12 of the rotating shaft 10 to move together. At this time, the crank 12 drags the magnetic accumulator 15 to a certain angle displacement. The damping rod 14 can provide a good buffering effect, preventing the magnetic accumulator 15 from being easily damaged. It can also cooperate with the bushing to perform simple angular offsets, further increasing the adjustment efficiency and achieving the technical effect of the drive motor 9 controlling the angle of each magnetic accumulator 15.

[0032] A protective frame is bolted to the surface of the drive motor 9, and one side of the protective frame is fixed to the surface of the mounting base 5 by bolts. The protective frame makes it easier to install the drive motor 9 and provides it with sufficient and good protection during normal operation, thus ensuring good safety.

[0033] In summary, the dirt separator provided in this embodiment has the following advantages:

[0034] In its specific operation, this invention uses the pipe input on the cover 2 to activate the magnetic suction plate 15, which continuously adsorbs impurities and intercepts them all through the filter screen 16. This achieves continuous decontamination and impurity collection, facilitating subsequent disassembly. During continuous operation, the drive motor 9 controls the active gear and drive gear 11, which in turn controls the rotation of the rotating shaft 10, driving the crank 12. This crank 12 then drags the magnetic suction plate 15 to shift its angle. During this shift, the magnetic suction plate 15, in conjunction with the damping rod 14 and bushing, provides excellent protection, preventing unnecessary damage from adverse factors during operation. This mechanism allows the angle of the magnetic suction plate 15 to be adjusted at any time, ensuring it covers the entire interior of the main body 1 of the decontaminator, achieving a thorough and effective decontamination.

[0035] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency dirt separator with magnetic adsorption and screen combination, characterized in that, include: The main body (1) of the dirt separator includes a cover (2), a first discharge pipe (3) and a second discharge pipe (4). The first discharge pipe (3) is located at the bottom of the main body (1) of the dirt separator, and the second discharge pipe (4) is located on one side of the main body (1). The filtration mechanism includes a mounting base (5), a support arm (8), a drive motor (9), a rotating shaft (10), a magnetic absorbing plate (15), and a filter screen (16). The support arm (8) is bolted to the bottom surface of the mounting base (5). The magnetic absorbing plate (15) is installed at the end of the support arm (8) through a connecting seat (13). The filter screen (16) is laid on the surface of the magnetic absorbing plate (15). The drive motor (9) is installed on the surface of the mounting base (5) through a connecting piece. The output end of the drive motor (9) is keyed to a drive gear. The rotating shaft (10) is installed on the surface of the mounting base (5) through a bearing. The drive gear (11) is keyed to the surface of the rotating shaft (10). All three drive gears (11) mesh with the drive gear. A crank (12) is installed on the top of the rotating shaft (10). One end of the crank (12) is hinged to the surface of the magnetic absorbing plate (15).

2. The dirt separator of claim 1, wherein The bottom of the mounting base (5) is fixed with a support column (6), and a support rod (7) is welded between the bottom of the support column (6) and the three support arms (8). The mounting base (5) is fixed to the inner wall of the dirt separator body (1) by the support column (6) and the support rod (7) in conjunction with the connecting piece.

3. The dirt separator of claim 2, wherein, Both the support column (6) and the strut (7) are integral structures made of steel structural materials.

4. The contaminant trap of claim 1, wherein A damping rod (14) is installed on one side surface of the magnetic absorbing plate (15), and one end of the damping rod (14) is movably installed to the surface of the connecting seat (13) through a bushing.

5. The contaminant trap of claim 1, wherein A protective frame is bolted to the surface of the drive motor (9), and one side of the protective frame is fixed to the surface of the mounting base (5) by bolts.

6. The dirt separator of any one of claims 1-5, wherein, The first discharge pipe (3) includes a pipe body (301), a limiting block (302) and a filter element (303). The pipe body (301) is connected to the bottom of the dirt separator body (1). The limiting blocks (302) are arranged evenly in sequence on the inner wall of the pipe body (301), and the filter element (303) is filled between the limiting blocks (302).

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