High-precision material quality detection equipment

Abstract

The utility model provides high-precision material quality detection equipment, which relates to material quality detection and comprises a working table and a material storage component, the material storage component is arranged on the working table, the working table serves as a basic supporting platform of the whole equipment and is used for bearing and fixing other parts, and the material storage component comprises a supporting plate. The supporting plate is fixed to the top face of the workbench, a storage hopper is fixed to the supporting plate, and the bottom of the storage hopper is in a hopper shape. According to the high-precision material quality detection equipment, the first baffle plate and the second baffle plate can be driven by the electric push rod and the fixed plate to alternately move in the feeding pipe, so that spherical materials can stay between the second baffle plate and the first baffle plate one by one, and the spherical materials can be detected one by one by the visual detection equipment; the problem that the detection precision is reduced due to accumulation and shielding of spherical materials is effectively solved.

Description

Technical Field

[0001] This utility model relates to a quality testing device, specifically a high-precision material quality testing device, belonging to the field of material quality testing technology. Background Technology

[0002] Material quality is a critical factor in production, directly impacting product performance and customer satisfaction. Inspection equipment monitors and ensures that materials meet standards. The two are closely linked; high-quality inspection equipment, through vision inspection devices, can accurately identify material defects. Vision inspection devices capture images of materials using cameras, extract features using image processing algorithms, compare them with standard templates, and analyze differences to identify material defects, thereby ensuring overall product quality.

[0003] When spherical materials pile up together, they can obstruct each other, preventing some materials from being fully captured by visual inspection equipment. This not only makes surface defects in the obscured material undetectable but may also cause the inspection equipment to misjudge the obscured portion as normal, thus reducing inspection accuracy. Therefore, a high-precision material quality inspection device is proposed here. Utility Model Content

[0004] This invention proposes a high-precision material quality testing device that can test spherical materials one by one, effectively solving the problem of reduced testing accuracy caused by the accumulation and obstruction of spherical materials.

[0005] This utility model is achieved through the following technical solution: a high-precision material quality testing device, including a workbench and a storage component. The storage component is set on the workbench, which serves as the basic support platform for the entire device, used to support and fix other parts. The storage component includes a support plate, which is fixed to the top surface of the workbench. A storage hopper is fixed on the support plate, and the bottom of the storage hopper is bucket-shaped. The bottom of the storage hopper is connected to the top of the feeding pipe. The storage component also includes a reinforcing frame, which is fixed to the feeding pipe.

[0006] It also includes a feeding mechanism, which is mounted on the storage component. The feeding mechanism includes a feeding pipe and a mounting plate. A vision inspection device is mounted on the mounting plate for detecting materials. A driving component, a first baffle plate, and a second baffle plate are mounted on the mounting plate. The driving component is used to drive the first baffle plate and the second baffle plate to move.

[0007] Visual inspection equipment uses optical imaging and image processing technology to detect and analyze spherical materials in real time. It can identify the appearance features, size, shape, color and other parameters of spherical materials, compare them with preset standards, determine whether the materials are qualified, detect defective products or abnormalities in a timely manner, and transmit relevant information to other components. The number of visual inspection equipment can be set to multiple.

[0008] The first baffle plate and the second baffle plate are installed on the feeding pipe. The feeding pipe is made of transparent material to facilitate the visual inspection equipment to inspect spherical materials. The feeding pipe has a first chute, a second chute and a defective product outlet. The first baffle plate is slidably connected in the first chute and the second baffle plate is slidably connected in the second chute.

[0009] The driving component includes an electric push rod, the output end of which is fixed to a fixed plate, and the first baffle plate and the second baffle plate are both connected to the fixed plate.

[0010] Specifically, the electric push rod and the fixed plate can drive the first baffle plate and the second baffle plate to move alternately in the feeding pipe. That is, the first baffle plate moves in the first chute and the second baffle plate moves in the second chute, so that the spherical materials can stop one by one between the second baffle plate and the first baffle plate, and the vision inspection equipment can inspect the spherical materials one by one.

[0011] It also includes a defective product collection component, which is set on the workbench and includes a collection box with a guide tube connected to it.

[0012] It also includes a blowing component, which is mounted on the feeding mechanism. The blowing component includes an air pump, which is fixed on the mounting plate. The air pump can generate compressed air to provide a power source for blowing. The output end of the air pump is connected to an air outlet pipe, which is connected to the feeding pipe. The air outlet pipe is located between the first chute and the second chute.

[0013] This utility model provides a high-precision material quality testing device, which has the following beneficial effects:

[0014] 1. This high-precision material quality inspection equipment uses an electric push rod and a fixed plate to drive the first and second baffle plates to move alternately in the feeding pipe, so that spherical materials can stop one by one between the second baffle plate and the first baffle plate. Then, the vision inspection equipment can inspect the spherical materials one by one, effectively solving the problem of reduced inspection accuracy due to the accumulation and obstruction of spherical materials. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0017] Figure 3 This is a schematic diagram of the feeding mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the electric actuator structure of this utility model.

[0019] Explanation of reference numerals in the attached figures

[0020] 1. Workbench;

[0021] 2. Material storage components; 201. Support plate; 202. Material storage hopper; 203. Reinforcing frame;

[0022] 3. Feeding mechanism; 301. Feeding pipe; 302. First chute; 303. Second chute; 304. Defective product outlet; 305. First baffle plate; 306. Second baffle plate; 307. Fixing plate; 308. Electric push rod; 309. Mounting plate;

[0023] 4. Defective product collection components; 401. Collection box; 402. Guide tube;

[0024] 5. Blowing components; 501. Air pump; 502. Air outlet pipe;

[0025] 6. Visual inspection equipment. Detailed Implementation

[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this application.

[0027] Please see Figures 1-4 The present invention proposes the following implementation scheme: a high-precision material quality testing device, including a workbench 1 and a storage component 2. The storage component 2 is set on the workbench 1. The workbench 1 serves as the basic support platform for the entire device, used to support and fix other parts.

[0028] Please refer to this carefully. Figure 1 and Figure 2The storage component 2 includes a support plate 201, which is fixed to the top surface of the workbench 1. A storage hopper 202 is fixed on the support plate 201. The bottom of the storage hopper 202 is bucket-shaped and is connected to the top of the feeding pipe 301. The storage component 2 also includes a reinforcing frame 203, which is fixed to the feeding pipe 301.

[0029] Please refer to this carefully. Figure 2 and Figure 3 It also includes a feeding mechanism 3, which is mounted on the storage component 2. The feeding mechanism 3 includes a feeding pipe 301 and a mounting plate 309. A vision inspection device 6 is mounted on the mounting plate 309 for inspecting materials. A driving component, a first baffle plate 305, and a second baffle plate 306 are mounted on the mounting plate 309. The driving component is used to drive the first baffle plate 305 and the second baffle plate 306 to move.

[0030] The visual inspection device 6 uses optical imaging and image processing technology to perform real-time detection and analysis of spherical materials. It can identify the appearance features, size, shape, color and other parameters of spherical materials, compare them with preset standards, determine whether the materials are qualified, detect defective products or abnormalities in a timely manner, and transmit relevant information to other components. The number of visual inspection devices 6 can be set to multiple.

[0031] The first baffle plate 305 and the second baffle plate 306 are disposed on the feeding pipe 301. The feeding pipe 301 is made of transparent material to facilitate the visual inspection equipment 6 to inspect spherical materials. The feeding pipe 301 has a first chute 302, a second chute 303 and a defective product outlet 304. The first baffle plate 305 is slidably connected in the first chute 302 and the second baffle plate 306 is slidably connected in the second chute 303.

[0032] The driving component includes an electric push rod 308, the output end of which is fixed with a fixing plate 307, and the first baffle plate 305 and the second baffle plate 306 are both connected to the fixing plate 307.

[0033] Please refer to this carefully. Figure 4 Specifically, the electric push rod 308 and the fixed plate 307 can drive the first baffle plate 305 and the second baffle plate 306 to move alternately in the feeding pipe 301. That is, the first baffle plate 305 moves in the first chute 302 and the second baffle plate 306 moves in the second chute 303, so that the spherical materials can stop one by one between the second baffle plate 306 and the first baffle plate 305, and the vision inspection device 6 can inspect the spherical materials one by one.

[0034] Please refer to this carefully. Figure 1 and Figure 2It also includes a defective product collection component 4, which is set on the workbench 1. The defective product collection component 4 includes a collection box 401, and a guide tube 402 is connected to the collection box 401.

[0035] Please refer to this carefully. Figure 3 It also includes a blowing component 5, which is mounted on the feeding mechanism 3. The blowing component 5 includes an air pump 501, which is fixed on the mounting plate 309. The air pump 501 can generate compressed air to provide a power source for blowing. The output end of the air pump 501 is connected to an air outlet pipe 502, which is connected to the feeding pipe 301. The air outlet pipe 502 is located between the first slide 302 and the second slide 303.

[0036] Working principle: First, the material is placed in the storage hopper 202. Under the action of gravity, the spherical material in the storage hopper 202 will move through the storage hopper 202 to the feeding pipe 301. The spherical material will be arranged in order in the feeding pipe 301.

[0037] Next, the vision inspection device 6 and the electric push rod 308 are activated. The activation of the electric push rod 308 will drive the fixed plate 307 to move. The fixed plate 307 will drive the first baffle plate 305 and the second baffle plate 306 to move within the first chute 302 and the second chute 303. When the first baffle plate 305 is located outside the feeding pipe 301, the second baffle plate 306 is located inside the feeding pipe 301. The spherical material will fall onto the second baffle plate 306. At this time, the vision inspection device 6 will inspect the spherical material. For qualified products, the electric push rod 308 will drive the second baffle plate 306 out of the feeding pipe 301 through the fixed plate 307. At this time, the second baffle plate 306 is located outside the feeding pipe 301, and the first baffle plate 305 is located inside the feeding pipe 301. The spherical material on the second baffle plate 306 will continue to move towards the bottom of the feeding pipe 301, thereby discharging the qualified spherical material.

[0038] When the visual inspection device 6 detects a defective product, the air pump 501 will start. The air pump 501 will introduce high-pressure gas into the feeding pipe 301 through the air outlet pipe 502, thereby blowing the defective product out of the feeding pipe 301. The defective product will enter the collection box 401 through the guide pipe 402 for subsequent centralized processing. This device can effectively solve the problem of reduced detection accuracy due to the accumulation and obstruction of spherical materials.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-precision material quality testing device, comprising a workbench (1), characterized in that: It also includes a storage component (2), which is disposed on the workbench (1); It also includes a feeding mechanism (3), which is disposed on the storage component (2); The feeding mechanism (3) includes a feeding pipe (301) and a mounting plate (309). A visual inspection device (6) is provided on the mounting plate (309). The visual inspection device (6) is used to inspect materials. A driving component, a first baffle plate (305), and a second baffle plate (306) are provided on the mounting plate (309). The driving component is used to drive the first baffle plate (305) and the second baffle plate (306) to move. The first baffle plate (305) and the second baffle plate (306) are provided on the feeding pipe (301). It also includes a blowing component (5), which is disposed on the feeding mechanism (3).

2. The high-precision material quality detection device according to claim 1, characterized in that: The storage component (2) includes a support plate (201) fixed on the top surface of the workbench (1), a storage hopper (202) fixed on the support plate (201), the bottom of the storage hopper (202) being connected to the top of the feeding pipe (301), and the storage component (2) also includes a reinforcing frame (203) fixed to the feeding pipe (301).

3. The high-precision material quality detection device according to claim 1, characterized in that: The driving component includes an electric push rod (308), the output end of which is fixed with a fixing plate (307), and the first baffle plate (305) and the second baffle plate (306) are both connected to the fixing plate (307).

4. The high-precision material quality detection device according to claim 1, characterized in that: The feeding pipe (301) has a first chute (302), a second chute (303) and a defective product outlet (304). The first baffle plate (305) is slidably connected in the first chute (302), and the second baffle plate (306) is slidably connected in the second chute (303).

5. The high-precision material quality detection device according to claim 1, characterized in that: The blowing component (5) includes an air pump (501), which is fixed on the mounting plate (309). The output end of the air pump (501) is connected to an air outlet pipe (502), which is connected to the feeding pipe (301).

6. The high-precision material quality detection device according to claim 5, characterized in that: The air outlet pipe (502) is disposed between the first slide groove (302) and the second slide groove (303).

7. The high-precision material quality detection device according to claim 1, characterized in that: It also includes a defective product collection component (4), which is set on the workbench (1). The defective product collection component (4) includes a collection box (401) and a guide tube (402) is connected to the collection box (401).

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