Cleaning device capable of adapting to multi-diameter cast ingots

Abstract

The utility model discloses a cleaning device capable of adapting to multi-diameter cast ingots, and belongs to the technical field of titanium and titanium alloy cast ingot cleaning. The cast ingot to be cleaned is supported through the cast ingot supporting assembly, and the distance between the cleaning assembly and the cast ingot to be cleaned is controlled through the moving assembly, so that the cleaning requirements of cast ingots with different diameters are met. Specifically, the moving assembly controls the cleaning assembly to horizontally move along a rail through a moving motor, so that the cleaning assembly can move in the length direction of the cast ingot, and comprehensive cleaning of the cast ingot is achieved; the distance between the cleaning brush disc and the cast ingot is changed through the pressurizing motor so as to adapt to cleaning of cast ingots with different diameters, and meanwhile the brushing force of the cleaning brush disc can be adjusted; according to the cleaning assembly, the cleaning brush disc is controlled to rotate through the cleaning motor, so that the cleaning brush disc is controlled to perform brushing operation. The defects that an existing cast ingot cleaning machine is low in adjusting precision, the distance between a cleaning brush and a cast ingot is difficult to accurately control, manual operation is relied on, and the labor cost is high are overcome.

Description

Technical Field

[0001] This utility model belongs to the field of titanium and titanium alloy ingot cleaning technology, specifically relating to a cleaning device that can adapt to multi-diameter ingots. Background Technology

[0002] Ingot cleaning machines are mainly used to clean the surface of titanium and titanium alloy primary ingots, removing floating dust, oxides, volatiles, and other substances, so that the outer surface of the ingot shows its metallic color and ensures that there are no other substances remaining on the surface of the ingot.

[0003] Patent document CN203678721U discloses a simple semi-automatic ingot cleaning machine, including a frame, an ingot cleaning brush, an ingot carrying mechanism, and an ingot cleaning brush moving mechanism. The ingot carrying mechanism includes a first guide shaft, a second guide shaft, a first motor, a first reducer, a first gear, a second gear, and a third gear. The ingot cleaning brush moving mechanism includes an ingot cleaning brush lateral position adjustment mechanism, an ingot cleaning brush swing mechanism, and an ingot cleaning brush rotation mechanism. The ingot cleaning brush lateral position adjustment mechanism includes a lead screw, a lead screw nut, a second motor, and a second reducer. The ingot cleaning brush swing mechanism includes a base, an L-shaped connecting plate, a stud, a threaded ring, and a handle. The ingot cleaning brush rotation mechanism includes a third motor, a sleeve, a cleaning brush mounting shaft, a first pulley, a second pulley, and a belt. The handle in the swing mechanism of the ingot cleaning brush allows for easy adjustment of the distance between the ingot cleaning brush and the ingot to be cleaned, enabling the invention to clean ingots of different diameters. However, the adjustment precision is low when using the handle, making it difficult to accurately adjust the distance between the ingot cleaning brush and the ingot on the Gigabyte ingot. Furthermore, this adjustment method relies on manual labor, increasing labor costs.

[0004] In summary, existing ingot cleaning machines suffer from drawbacks such as low adjustment precision, difficulty in accurately controlling the distance between the cleaning brush and the ingot, reliance on manual operation, and high labor costs. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a cleaning device that can adapt to multi-diameter ingots, which is novel and reasonable in design, highly automated, low in cost, and easy to promote and use, in order to address the shortcomings of the prior art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A cleaning device adaptable to multi-diameter ingots includes an ingot support assembly, a moving assembly, and a cleaning assembly.

[0008] The ingot support assembly includes a support frame, a rotary motor, and two parallel drive rollers; the drive rollers are connected to bearing seats on the support frame to enable free rotation of the drive rollers; one end of each drive roller is provided with a sprocket, and the two sprockets are connected to each other by a chain for transmission; the rotary motor is connected to drive either drive roller.

[0009] The moving assembly includes two slide rails parallel to the transmission roller, a moving plate slidably connected to the two slide rails, a moving motor mounted on the moving plate, a first gear mounted below the moving plate, the moving motor being driven by the first gear, a first rack being mounted between the two slide rails, the first rack meshing with the first gear to move the moving plate along the slide rails; the moving plate also has an upwardly inclined support plate, a lead screw, a nut cooperating with the lead screw, and a pressure motor driven by the lead screw are mounted along the length of the support plate, and a support plate is connected to the nut to move the support plate axially along the lead screw;

[0010] The cleaning assembly is mounted on the support plate and includes a cleaning brush, a drive wheel, a driven wheel, and a cleaning motor. The rotating shaft of the cleaning brush is connected to the driven wheel, and the output shaft of the cleaning motor is connected to the drive wheel. The driven wheel and the drive wheel are connected by a belt drive to realize the rotation of the cleaning brush. The rotating shaft of the cleaning brush is parallel to the slide rail.

[0011] Furthermore, it also includes a protective component, which includes a protective door and a protective body. Rollers are provided on both sides of the protective body, and tracks are provided on both sides of the support frame. The rollers slide in cooperation with the tracks to realize the movement of the protective body. The length of the track is greater than the sum of the width of the support frame and the depth of the protective body.

[0012] Furthermore, the protective assembly also includes a protective motor and a second gear. The output shaft of the protective motor is connected to the second gear, and a second rack is provided on the side of the track. The second rack cooperates with the second gear to realize the movement control of the main body of the protective cover.

[0013] Furthermore, the protective door is slidably connected to the main body of the protective cover, and the opening and closing of the protective door is achieved by raising and lowering it.

[0014] Furthermore, an exhaust pipe is also provided on the top of the main body of the protective cover to discharge the exhaust gas generated during the cleaning process.

[0015] Furthermore, the support frame is provided with multiple boss support blocks to support multiple annular cylindrical bosses on the transmission roller.

[0016] Furthermore, it also includes a controller, which is electrically connected to the rotating motor, the moving motor, the pressurizing motor, the cleaning motor, and the protective motor to realize the operation control of the rotating motor, the moving motor, the pressurizing motor, the cleaning motor, and the protective motor.

[0017] This utility model has the following advantages compared with the prior art:

[0018] This invention uses an ingot support assembly to support the ingot to be cleaned, and a moving assembly to control the distance between the cleaning assembly and the ingot to be cleaned, thus adapting to the cleaning needs of ingots of different diameters. Specifically, the ingot support assembly supports the ingot through two parallel drive rollers, and a rotary motor controls the drive rollers to rotate circumferentially. The moving assembly, controlled by a moving motor, moves the cleaning assembly horizontally along a track, allowing it to move along the length of the ingot for comprehensive cleaning. A pressure motor changes the distance between the cleaning brush and the ingot, adapting to cleaning ingots of different diameters and adjusting the brushing force. The cleaning assembly, controlled by a cleaning motor, rotates the cleaning brush, thus controlling its brushing operation. By controlling the distance between the cleaning brush and the ingot through a pressure motor, it not only adapts to cleaning ingots of different diameters but also adjusts the brushing force, overcoming the shortcomings of existing ingot cleaning machines, such as low adjustment precision, difficulty in accurately controlling the distance between the cleaning brush and the ingot, and reliance on manual operation and high labor costs.

[0019] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the cleaning device for multi-diameter ingots of this utility model;

[0021] Figure 2 This is a schematic diagram of the moving component and the cleaning component of an embodiment of the cleaning device for multi-diameter ingots of this utility model.

[0022] Figure 3 This is a schematic diagram of the structure of an embodiment of the cleaning device for multi-diameter ingots of this utility model without protective components.

[0023] Figure 4 This is a schematic diagram of the protective component of an embodiment of the cleaning device for multi-diameter ingots of this utility model.

[0024] Figure 5 for Figure 4 Enlarged view at point A;

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. Ingot support assembly; 11. Support frame; 12. Rotary motor; 13. Transmission roller; 14. Bearing housing; 15. Boss support block; 16. Annular cylindrical boss; 17. Chain;

[0027] 2. Moving components; 21. Slide rail; 22. Moving plate; 23. Moving motor;

[0028] 24. First rack; 25. First gear; 26. Supporting inclined plate; 27. Lead screw; 28. Nut; 29. ​​Pressurizing motor;

[0029] 3. Cleaning components; 31. Support plate; 32. Cleaning brush; 33. Drive wheel; 34. Driven wheel; 35. Belt; 36. Cleaning motor;

[0030] 4. Protective components; 41. Protective door; 42. Protective body; 43. Rollers; 44. Track; 45. Protective motor; 46. Second gear; 47. Second rack; 48. Exhaust pipe head. Detailed Implementation

[0031] Examples of cleaning devices adaptable to multi-diameter ingots:

[0032] like Figures 1-5 As shown, the cleaning device adaptable to multi-diameter ingots includes an ingot support assembly 1, a moving assembly 2, and a cleaning assembly 3. The ingot support assembly 1 supports the ingot to be cleaned, and the moving assembly 2 controls the position of the cleaning assembly 3 relative to the ingot to be cleaned.

[0033] To achieve circumferential rotation of the ingot to be cleaned, the ingot support assembly 1 includes a support frame 11, a rotary motor 12, and two parallel transmission rollers 13. The transmission rollers 13 are connected to bearing seats 14 on the support frame 11 to achieve free rotation of the transmission rollers 13. One end of the transmission rollers 13 is provided with a sprocket, and the two sprockets are driven by a chain 17. The rotary motor 12 is driven by either of the transmission rollers 13.

[0034] The moving component 2 includes two slide rails 21 parallel to the transmission roller 13, a moving plate 22 slidably connected to the two slide rails 21, a moving motor 23 mounted on the moving plate 22, and a first gear 25 mounted below the moving plate 22. The moving motor 23 and the first gear 25 are driven together. A first rack 24 is positioned between the two slide rails 21, meshing with the first gear 25 to move the moving plate 22 along the slide rails 21. When the moving motor 23 starts, it drives the first gear 25 to rotate, and through the meshing of the gear and rack, it drives the moving plate 22 to move smoothly along the slide rails 21. Since the cleaning component 3 is mounted on the moving plate 22, the movement of the moving plate 22 indirectly drives the cleaning component 3 to move along the slide rails 21, that is, along the length of the ingot to be cleaned, thereby ensuring that the cleaning component 3 can thoroughly clean the surface of the ingot to be cleaned, achieving a highly efficient cleaning effect. Before the cleaning operation begins, the ingot to be cleaned needs to be sprayed with water to reduce dust generation and improve the cleaning effect. Sprinkling can be done manually or with the help of existing sprinkler equipment. No specific restrictions are placed on the sprinkling method here, and users can choose according to their actual situation.

[0035] To enable the cleaning assembly 3 to clean ingots of different diameters, the moving plate 22 is also equipped with an upwardly inclined support plate 26. Along the length of the support plate 26 are a lead screw 27, a nut 28 that engages with the lead screw 27, and a pressure motor 29 that is driven by the lead screw 27. A support plate 31 is connected to the nut 28 to allow the support plate 31 to move axially along the lead screw 27. The distance between the support plate 31 and the ingot is controlled by the pressure motor 29, thereby adjusting the distance between the cleaning assembly 3 and the ingot. This distance adjustment not only accommodates the cleaning of ingots of different diameters but also controls the force exerted by the cleaning brush 32 on the ingot, thus adjusting the cleaning force and achieving precise cleaning.

[0036] The cleaning assembly 3 is mounted on the support plate 31. The cleaning assembly 3 includes a cleaning brush disc 32, a drive wheel 33, a driven wheel 34, and a cleaning motor 36. The rotating shaft of the cleaning brush disc 32 is connected to the driven wheel 34, and the output shaft of the cleaning motor 36 is connected to the drive wheel 33. The driven wheel 34 and the drive wheel 33 are connected by a belt 35 to achieve rotation of the cleaning brush disc 32. The rotation axis of the cleaning brush disc 32 is parallel to the slide rail 21. The cleaning motor 36 controls the rotation of the cleaning brush disc 32 to achieve the brushing operation of the cleaning brush disc 32.

[0037] To prevent splashes from polluting the environment during the cleaning process, a protective component 4 is included. The protective component 4 includes a protective door 41 and a protective body 42. Rollers 43 are installed on both sides of the protective body 42, and tracks 44 are installed on both sides of the support frame 11. The rollers 43 slide in conjunction with the tracks 44 to allow the protective body 42 to move. The length of the tracks 44 is greater than the sum of the width of the support frame 11 and the depth of the protective body 42. The protective body 42 slides along the tracks 44 to switch between covering and exposing the cleaning device, facilitating the handling of ingots. The protective body 42 and the protective door 41 form a relatively enclosed cleaning space, allowing the cleaning fluid and cleaning device to function better within the protective cover, reducing waste of cleaning fluid, and improving cleaning effect and efficiency. Simultaneously, the protective body 42 also prevents operators from accidentally coming into contact with the high-speed rotating cleaning brush 32 or other moving parts, ensuring the personal safety of the operators.

[0038] To enable autonomous movement of the passport body, the protective assembly 4 also includes a protective motor 45 and a second gear 46. The output shaft of the protective motor 45 is connected to the second gear 46. A second rack 47 is provided on the side of the track 44, and the second rack 47 cooperates with the second gear 46 to achieve movement control of the protective cover body 42. The movement of the protective cover body 42 is achieved by the protective motor 45.

[0039] To facilitate the opening and closing of the protective door 41, the protective door 41 is slidably connected to the protective body 42, and the opening and closing of the protective door 41 is achieved by lifting and lowering.

[0040] To optimize the environmental performance of the cleaning device, an exhaust pipe 48 is also provided on the top of the main body 42 of the protective cover to discharge the exhaust gas generated during the cleaning process. This effectively prevents the accumulation of exhaust gas in the cleaning area, thereby reducing pollution to the surrounding environment and improving the environmental friendliness of the entire cleaning process.

[0041] Due to the large mass of the ingot, in order to prevent the transmission rail from being bent, the support frame 11 is provided with multiple boss support blocks 15, and the transmission roller 13 is provided with multiple annular cylindrical bosses 16. The boss support blocks 15 are used to support the annular cylindrical bosses 16; thereby ensuring the support effect of the transmission roller 13 on the ingot to be cleaned.

[0042] To achieve automation, a controller is also included. The controller is electrically connected to the rotary motor 12, the moving motor 23, the pressurizing motor 29, the cleaning motor 36, and the protective motor 45 to control their operation. This not only significantly improves the automation level of the cleaning device but also substantially enhances cleaning accuracy and efficiency, providing a strong guarantee for the efficient and high-quality execution of cleaning operations.

[0043] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the present utility model. Any simple modifications, alterations, or equivalent structural changes made to the above embodiments based on the technical essence of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A cleaning device for ingots adaptable to multipath, characterized by: It includes an ingot support assembly (1), a moving assembly (2), and a cleaning assembly (3); The ingot support assembly (1) includes a support frame (11), a rotary motor (12), and two parallel transmission rollers (13); the transmission rollers (13) are connected to the bearing seats (14) on the support frame (11) to enable free rotation of the transmission rollers (13); one end of the transmission rollers (13) is provided with a sprocket, and the two sprockets are driven by a chain (17); the rotary motor (12) is driven by either transmission roller (13). The moving component (2) includes two slide rails (21) parallel to the transmission roller (13), a moving plate (22) slidably connected to the two slide rails (21), a moving motor (23) mounted on the moving plate (22), a first gear (25) mounted below the moving plate (22), the moving motor (23) being driven by the first gear (25), and a first rack (24) positioned between the two slide rails (21), the first rack (24) being driven by the first gear (25). 5) Engagement to enable the moving plate (22) to move along the slide rail (21); the moving plate (22) is also provided with an upwardly inclined support plate (26), and a lead screw (27), a nut (28) cooperating with the lead screw (27), and a pressure motor (29) driven by the lead screw (27) are provided along the length direction of the support plate (26). A support plate (31) is connected to the nut (28) to enable the support plate (31) to move axially along the lead screw (27); The cleaning assembly (3) is mounted on the support plate (31). The cleaning assembly (3) includes a cleaning brush (32), a drive wheel (33), a driven wheel (34), and a cleaning motor (36). The rotating shaft of the cleaning brush (32) is connected to the driven wheel (34), and the output shaft of the cleaning motor (36) is connected to the drive wheel (33). The driven wheel (34) and the drive wheel (33) are connected by a belt (35) to achieve the rotation of the cleaning brush (32). The rotation axis of the cleaning brush (32) is parallel to the slide rail (21).

2. A multi-passible ingot cleaning device according to claim 1, wherein: It also includes a protective component (4), which includes a protective door (41) and a protective body (42). Rollers (43) are provided on both sides of the protective body (42), and tracks (44) are provided on both sides of the support frame (11). The rollers (43) and tracks (44) cooperate to slide, so as to realize the movement of the protective body (42). The length of the track (44) is greater than the sum of the width of the support frame (11) and the depth of the protective body (42).

3. A wash system for a multi-pass ingot according to claim 2, wherein: The protective component (4) also includes a protective motor (45) and a second gear (46). The output shaft of the protective motor (45) is connected to the second gear (46). A second rack (47) is provided on the side of the track (44). The second rack (47) cooperates with the second gear (46) to realize the movement control of the protective cover body (42).

4. A multi-passible ingot cleaning device according to claim 2, wherein: The protective door (41) is slidably connected to the protective body (42), and the opening and closing of the protective door (41) is achieved by lifting and lowering.

5. A multi-passible ingot cleaning device as claimed in claim 2, wherein: The top of the protective cover body (42) is also provided with an exhaust pipe head (48) for discharging the exhaust gas generated during the cleaning process.

6. A multi-passible ingot cleaning device as claimed in claim 1, wherein: The support frame (11) is provided with a plurality of boss support blocks (15) for supporting a plurality of annular cylindrical bosses (16) on the transmission roller (13).

7. A wash system for a multi-pass ingot according to any one of claims 3 to 5, wherein: It also includes a controller, which is electrically connected to the rotary motor (12), the moving motor (23), the pressurizing motor (29), the cleaning motor (36), and the protective motor (45) to realize the operation control of the rotary motor (12), the moving motor (23), the pressurizing motor (29), the cleaning motor (36), and the protective motor (45).

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