Wire conductor surface cleaning device

Abstract

The utility model discloses a wire conductor surface cleaning device which comprises a lower support, a first-stage side plate is fixedly installed on one side of the upper surface of the lower support, a second-stage side plate is fixedly installed on the other side of the upper surface of the lower support, and two electrostatic dust collection rollers are rotationally installed between the top end of the first-stage side plate and the top end of the second-stage side plate through rotating shafts. The two electrostatic dust collection rollers are symmetrically arranged up and down, rotating shafts of the two electrostatic dust collection rollers are fixedly connected with an output shaft of a motor, the motor is fixedly installed on the outer wall of the first-stage side plate, and an adhesive adsorption roller is rotatably installed between the tail ends of the first-stage side plate and the second-stage side plate through a rotating shaft; a pneumatic cylinder is fixedly mounted on the outer wall of the middle part of the second-stage side plate through a bolt, so that triple outer surface dust removal cleaning treatment of electrostatic dust removal, high-pressure air outlet dust blowing and adhesive dust removal on the upper and lower outer surfaces of the wire conductor can be sequentially completed, and the actual use effect of multi-cleaning dust removal is achieved; the dust removal effect on the outer surface of the wire conductor is more thorough, and the dust removal efficiency is higher.

Description

Technical Field

[0001] This utility model relates to the technical field of wire conductor cleaning equipment, specifically a wire conductor surface cleaning device. Background Technology

[0002] Electrical wires are conductors that transmit electrical energy. They are classified as bare wires, magnet wires, and insulated wires. Bare wires have no insulation layer and include copper and aluminum flat wires, overhead stranded wires, and various profiles (such as shaped wires, busbars, copper busbars, aluminum busbars, etc.). They are mainly used in outdoor overhead lines and indoor busbars and switch boxes;

[0003] Its conductor is primarily copper wire, and it should have a thin insulation layer, good electromechanical properties, and resistance to heat, moisture, and solvents. Different insulation materials can be selected to obtain different properties;

[0004] Existing wire conductors are either round or flat, depending on production and usage requirements. During the production of flat wire conductors, dust and other impurities adhere to their outer surface. If these are not removed in time, the frequency of conductor breakage increases, severely impacting production efficiency and raising the scrap rate. Currently, the industry standard for removing dust and impurities from wire conductor surfaces is manual wiping. However, this method is inefficient, has poor cleaning results, and increases labor costs, making it impractical overall. Utility Model Content

[0005] The purpose of this invention is to provide a device for cleaning the surface of wire conductors to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a wire conductor surface cleaning device, comprising a lower support, a primary side plate fixedly installed on one side of the upper surface of the lower support, and a secondary side plate fixedly installed on the other side of the upper surface of the lower support. Two electrostatic dust removal rollers are rotatably installed between the top ends of the primary and secondary side plates via a rotating shaft. The two electrostatic dust removal rollers are arranged symmetrically vertically. The rotating shafts of the two electrostatic dust removal rollers are both fixedly connected to the output shaft of a motor. The motor is fixedly installed on the outer wall of the primary side plate. An adhesive adsorption roller is rotatably installed between the tail ends of the primary and secondary side plates via a rotating shaft. The two adhesive adsorption rollers are arranged symmetrically vertically. A pneumatic cylinder is fixedly installed on the middle outer wall of the secondary side plate by bolts. A pneumatic rod is movably connected to the output end of the pneumatic cylinder. A blowing toothed plate is fixedly installed at the top end of the pneumatic rod. A plurality of blowing nozzles are fixedly installed on the blowing toothed plate, and the plurality of blowing nozzles are linearly distributed laterally at equal intervals.

[0007] Preferably, a guide rod is fixedly installed on the back of the air-blowing toothed plate, and the top end of the guide rod extends through the secondary side plate.

[0008] Preferably, the guide rod is slidably connected to the secondary side plate, and a limiting member is fixedly installed at the top end of the guide rod, the diameter of which is larger than the diameter of the guide rod.

[0009] Preferably, fixed side ears are fixedly installed on the front and rear outer walls of the primary side plate and the secondary side plate.

[0010] Preferably, a threading plate is fixedly installed between the two opposite fixed side ears, and the threading plate has a number of equally spaced linearly distributed threading grooves in the middle.

[0011] Preferably, the wire channel adopts a rectangular structure design.

[0012] Preferably, the lower support is composed of an upper platform, several support columns, and a lower support plate, and the upper platform and the lower support plate are fixedly connected by several support columns.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention, through the coordinated use of its various structures, enables a triple-layer dust removal process on the outer surfaces of the wire conductor during its insertion and exit. This process involves electrostatic dust removal, high-pressure air blowing, and adhesive dust removal. This multi-layered dust removal method provides a more thorough, efficient, and faster dust removal effect on the outer surface of the wire conductor, effectively reducing dust content and improving the production quality. Furthermore, the automated cleaning process replaces manual wiping, significantly reducing labor costs. The overall efficiency and effectiveness in cleaning the outer surface of the wire conductor are superior, resulting in better practicality. The simple overall structure and low manufacturing and maintenance costs make it suitable for widespread use. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the front structure of the first-stage side plate of the cleaning device according to an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the front structure of the secondary side plate of the cleaning device according to an embodiment of the present invention;

[0017] Figure 3 This is a schematic diagram of the air-blowing cleaning structure according to an embodiment of the present utility model;

[0018] Figure 4 This is a schematic diagram of the threading plate structure according to an embodiment of the present utility model.

[0019] In the diagram: 1. Lower support; 2. Primary side plate; 3. Secondary side plate; 4. Electrostatic dust removal roller; 5. Adhesive adsorption roller; 6. Pneumatic cylinder; 7. Air blowing toothed plate; 8. Air blowing nozzle; 9. Guide rod; 10. Limiting component; 11. Fixed side ear; 12. Wire threading plate; 13. Wire threading groove; 14. Motor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Please see Figure 1-4 The present invention provides an embodiment of a wire conductor surface cleaning device, comprising a lower support 1, wherein the lower support 1 is composed of an upper platform, several support columns and a lower support plate, and the upper platform and the lower support plate are fixedly connected by several support columns.

[0024] A primary side plate 2 is fixedly installed on one side of the upper surface of the lower support 1, and a secondary side plate 3 is fixedly installed on the other side of the upper surface of the lower support 1. Two electrostatic dust removal rollers 4 are rotatably installed between the top of the primary side plate 2 and the secondary side plate 3 via a rotating shaft. The two electrostatic dust removal rollers 4 are arranged symmetrically above and below. The rotating shafts of the two electrostatic dust removal rollers 4 are fixedly connected to the output shaft of the motor 14. The motor 14 is fixedly installed on the outer wall of the primary side plate 2. The motor 14 can drive the electrostatic dust removal rollers 4 to rotate actively, so that the dust on the wire conductor can be electrostatically adsorbed through the electrostatic dust removal rollers. This can perform electrostatic dust removal on the wire conductor and effectively improve the dust cleaning effect on the surface of the wire conductor.

[0025] Furthermore, to further improve the dust removal and adsorption effect on the outer surface of the wire conductor, an adhesive adsorption roller 5 is rotatably installed between the tail ends of the primary side plate 2 and the secondary side plate 3 via a rotating shaft. The two adhesive adsorption rollers 5 are symmetrically arranged vertically. With this structural design, when the two adhesive adsorption rollers 5 at the upper and lower ends come into contact with the upper and lower outer surfaces of the wire conductor, the two adhesive adsorption rollers 5 can rotate by the conveying friction between them and the wire conductor. In this way, the two rotating adhesive adsorption rollers 5 can adsorb the dust on the outer surface of the wire conductor, thus achieving the practical effect of traditional adhesive dust removal. By combining it with electrostatic dust removal, this utility model has a dual dust removal effect on the outer surface of the wire conductor, which is both electrostatic adsorption dust removal and adhesive adsorption dust removal. The dust removal effect on the outer surface of the wire conductor is more thorough and more practical.

[0026] Furthermore, a pneumatic cylinder 6 is fixedly installed on the outer wall of the middle part of the secondary side plate 3 by bolts. The output end of the pneumatic cylinder 6 is movably connected to a pneumatic rod. A blower toothed plate 7 is fixedly installed at the top of the pneumatic rod. Several blower nozzles 8 are fixedly installed on the blower toothed plate 7. The blower nozzles 8 are distributed laterally linearly at equal intervals.

[0027] This structural design incorporates an air-blowing component between the adhesive adsorption roller 5 and the electrostatic dust removal roller 4. The air-blowing nozzle 8 is connected to an external high-pressure air pump via a pipe, allowing for high-pressure air blowing. In actual use, the high-pressure air blowing from the nozzle 8 effectively cleans dust from the outer surface of the wire conductor, providing an automated dust cleaning effect and further improving the overall cleaning quality and efficiency of this invention.

[0028] The pneumatic cylinder 6, through its pneumatic rod, drives the air nozzle 8 on the air-blowing toothed plate 7 to move back and forth. By moving the air nozzle 8 back and forth, the distance between the air nozzle and the wire conductor can be dynamically adjusted. Thus, the air blowing intensity can be adjusted by adjusting the distance. That is, the closer the air nozzle is to the wire conductor, the higher the air blowing intensity and the better the cleaning effect. This has the practical effect of dynamically adjusting the air blowing intensity, making the structure more flexible and convenient to use, and more practical.

[0029] In this embodiment, in order to provide a certain guiding force for the front and rear displacement of the air nozzle 8 and ensure the linear displacement effect, a guide rod 9 is fixedly installed on the back of the air toothed plate 7. The top end of the guide rod 9 extends through the secondary side plate 3. When the air nozzle 8 moves, the guide rod 9 at its tail end can move and extend within the secondary side plate 3, thereby providing a certain displacement guiding force for the displacement of the air nozzle 8 and maintaining the linear displacement effect.

[0030] Meanwhile, to prevent the guide rod 9 from detaching from the secondary side plate 3, please refer to the instruction manual for details. Figure 2 as well as Figure 3 As shown, the guide rod 9 is slidably connected to the secondary side plate 3. A limiting member 10 is fixedly installed at the top of the guide rod 9. The diameter of the limiting member 10 is larger than the diameter of the guide rod 9. Thus, the end of the guide rod 9 can be limited by the limiting member 10 to prevent the guide rod 9 from coming out of the secondary side plate 3, which has a good structural limiting effect.

[0031] In this embodiment, in order to manage the flat wires and prevent them from getting tangled, fixed side ears 11 are fixedly installed on the front and rear outer walls of the first-level side plate 2 and the second-level side plate 3. A wire-passing plate 12 is fixedly installed between two opposite fixed side ears 11. A number of equally spaced linearly distributed wire-passing grooves 13 are provided in the middle of the wire-passing plate 12.

[0032] The wire guide 13 adopts a rectangular structure design. This design allows for the insertion of several wire conductors, adapted to the dimensions of this invention, into the front wire guide 13 and out through the wire guide 13 of the rear wire guide plate 12 when cleaning the outer surface of the wire conductor is required. The result is as shown in the attached specification. Figure 1 As shown, the wire guide plates 12 at both ends can be used to thread and organize the wire conductors that are inserted into this utility model, thereby avoiding tangling of the wire conductors and achieving a better wire organization and cleaning effect.

[0033] Working principle: When it is necessary to clean the outer surface of the wire conductor, several wire conductors adapted to the structural dimensions of this utility model can be inserted into the wire passage 13 at the front end and exited from the wire passage 13 at the rear end wire plate 12, as shown in the attached instruction manual. Figure 1 As shown;

[0034] After being inserted, the upper and lower outer surfaces of several wire conductors simultaneously contact the upper and lower end electrostatic dust removal rollers 4 and adhesive adsorption rollers 5, that is, the wire conductors are placed between the upper and lower end electrostatic dust removal rollers 4 and adhesive adsorption rollers 5.

[0035] Then, the tail end of the wire conductor is connected to an external winding device. The winding device can then be used to wind and pull the wire conductor, ensuring its normal winding and transport.

[0036] When the wire conductor is being wound and conveyed, the electrostatic dust removal roller 4 can be driven by the motor 14 to rotate actively. The dust on the wire conductor can be electrostatically adsorbed by the electrostatic dust removal roller, so that the upper and lower outer surfaces of the wire conductor can be electrostatically dusted simultaneously, effectively improving the dust cleaning effect on the surface of the wire conductor and having the practical application characteristics of electrostatic adsorption dust removal.

[0037] The wire conductors that have undergone electrostatic adsorption dust removal will enter the air blowing dust removal area of ​​the air blowing component due to the action of the external winding equipment. The air blowing nozzle 8 can be connected to an external high-pressure air pump through the pipe, so that air can be blown out at high pressure through the air blowing nozzle 8. In actual use, the high-pressure air blowing through the air blowing nozzle 8 can complete the dust removal process on the outer surface of the wire conductors, which has the effect of automated dust cleaning by high-pressure air blowing, and can further improve the overall cleaning quality and efficiency of this utility model.

[0038] The pneumatic cylinder 6 drives the air nozzle 8 on the air-blowing toothed bar 7 to move back and forth through its pneumatic rod. The back and forth movement of the air nozzle 8 can dynamically adjust the distance between the air nozzle and the wire conductor. Thus, the air blowing intensity can be adjusted by adjusting the distance. The closer the air nozzle is to the wire conductor, the higher the air blowing intensity and the better the cleaning effect. This has the practical effect of dynamically adjusting the air blowing intensity. The structure is more flexible and convenient to use, and more practical.

[0039] After being cleaned by blowing air, the wire conductor enters between two adhesive adsorption rollers 5. When the two adhesive adsorption rollers 5 at the upper and lower ends come into contact with the upper and lower outer surfaces of the wire conductor, the two adhesive adsorption rollers 5 can be passively rotated by the conveying friction between them and the wire conductor. In this way, the two rotating adhesive adsorption rollers 5 can adsorb the dust on the outer surface of the wire conductor, thus achieving the practical effect of traditional adhesive dust removal. It can adsorb and remove dust from the upper and lower outer surfaces of the wire conductor.

[0040] Based on the above comprehensive description, this utility model, through the coordinated use of its various structures, can sequentially complete a triple-layer external surface dust removal process during the process of the wire conductor being inserted into and exiting the utility model. This process includes electrostatic dust removal, high-pressure air blowing, and adhesive dust removal. It offers multiple cleaning and dust removal effects, resulting in a more thorough, efficient, and faster dust removal of the wire conductor's outer surface. This effectively reduces the dust content on the wire conductor's outer surface, improves the production quality of the wire conductor, and replaces manual wiping with automated machine cleaning. This effectively reduces labor costs, and the overall efficiency for cleaning the wire conductor's outer surface is higher and more effective. It has better practical application, is more utilitarian, and its simple overall structure makes it inexpensive to manufacture and maintain, making it suitable for use.

[0041] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A device for cleaning the surface of a wire conductor comprising a lower support (1), characterized in that, A primary side plate (2) is fixedly installed on one side of the upper surface of the lower support (1), and a secondary side plate (3) is fixedly installed on the other side of the upper surface of the lower support (1). Two electrostatic dust removal rollers (4) are rotatably installed between the top ends of the primary side plate (2) and the secondary side plate (3) via a rotating shaft. The two electrostatic dust removal rollers (4) are symmetrically arranged vertically. The rotating shafts of the two electrostatic dust removal rollers (4) are fixedly connected to the output shaft of the motor (14). Adhesive adsorption rollers (5) are rotatably installed between the tail ends of the primary side plate (2) and the secondary side plate (3) via a rotating shaft. The two adhesive adsorption rollers (5) are symmetrically arranged vertically. A pneumatic cylinder (6) is fixedly installed on the outer wall of the middle part of the secondary side plate (3) by bolts. A pneumatic rod is movably connected to the output end of the pneumatic cylinder (6). A blower bar (7) is fixedly installed at the top end of the pneumatic rod. Several blower nozzles (8) are fixedly installed on the blower bar (7). The several blower nozzles (8) are linearly distributed horizontally at equal intervals.

2. A wire conductor surface cleaning device according to claim 1, wherein: A guide rod (9) is fixedly installed on the back of the air-blowing toothed plate (7), and the top of the guide rod (9) extends through the secondary side plate (3).

3. A wire conductor surface cleaning device according to claim 2, wherein: The guide rod (9) is slidably connected to the secondary side plate (3), and a limiting member (10) is fixedly installed at the top of the guide rod (9). The diameter of the limiting member (10) is larger than the diameter of the guide rod (9).

4. A wire conductor surface cleaning device according to claim 1, wherein: Fixed side ears (11) are fixedly installed on the front and rear outer walls of the first-level side plate (2) and the second-level side plate (3).

5. A wire conductor surface cleaning device according to claim 4, wherein: A threading plate (12) is fixedly installed between the two opposite fixed side ears (11), and a number of equally spaced linearly distributed threading grooves (13) are opened in the middle of the threading plate (12).

6. A wire conductor surface cleaning device according to claim 5, wherein: The threading groove (13) adopts a rectangular structure design.

7. A wire conductor surface cleaning device according to claim 1, wherein: The lower support (1) is composed of an upper platform, several support columns and a lower support plate. The upper platform and the lower support plate are fixedly connected by several support columns.

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