Automatic collecting device for spring production waste

Abstract

The utility model relates to the technical field of spring machining, and particularly discloses an automatic spring production waste collecting device which comprises an operation table with supporting legs arranged at the bottom, a cleaning mechanism arranged at the top of the operation table and a discharging groove formed in the top of the operation table. A rotatable containing groove is formed below the discharging groove, and the containing groove is of a quadrangular groove structure with the large upper portion and the small lower portion. A conveying mechanism is arranged below the containing groove; the transportation mechanism comprises a box body with an open top, a base, self-locking universal wheels and a first lifting device; the self-locking universal wheels are arranged at the bottom of the base, the first lifting devices are arranged at the four corners of the top of the base, and the box body is arranged above the base through the first lifting devices; by means of the self-locking universal wheels, waste collected in the box body can be easily transferred to a treatment station; and the baffle is pulled, the discharging groove is opened, and the first lifting device is started, so that waste in the box body is easily and rapidly cleaned.

Description

Technical Field

[0001] This utility model relates to the field of spring processing technology, and specifically discloses an automatic collection device for spring production waste. Background Technology

[0002] A spring is a mechanical part that works by utilizing elasticity. A part made of elastic material deforms under the action of external force and returns to its original shape after the external force is removed. It is also called a "spring". It is generally made of spring steel. There are many types of springs. According to their shape, the main types are helical springs, spiral springs, leaf springs, and special-shaped springs. During the processing of springs, a certain amount of spring residue waste is generated, so an automatic collection device for spring production waste is needed.

[0003] For example, Chinese patent CN214720207U discloses a spring processing device with a waste collection structure, including a workbench body. A cleaning mechanism is fixedly installed at the top of the workbench body. The cleaning mechanism includes a first movable frame. The first movable frame is fixedly installed at the top of the workbench body, and a reverse threaded column is inserted inside the first movable frame. A motor is fixedly installed on one side of the first movable frame. Figure 1 As shown; it is equipped with a guide plate, which is inclined to facilitate the guidance of spring residue on the surface of the workbench body. Two sets of sliding sleeves move in opposite directions on the outside of the reverse threaded column through threaded engagement. The scraper is pressed tightly against the surface of the workbench body by the elastic deformation of the first telescopic rod and the first spring. The two sets of sliding sleeves drive the two sets of scrapers to move on the surface of the workbench body through two sets of connecting rods, which facilitates the guidance of spring residue through the hole opened in the center of the workbench body into the collection bin for collection.

[0004] The above-mentioned device achieves the function of automatically collecting waste, but in actual use, the following shortcomings were found:

[0005] 1. It lacks the function of transporting recycled waste, and the handling of collected waste is time-consuming and labor-intensive;

[0006] 2. Do not compress the waste material from the cutting edges during processing to reduce the space occupied by the waste material. Utility Model Content

[0007] This utility model proposes an automatic collection device for spring production waste. The collection device has a transportation function, which can transport the collected waste; and it also has a compression function, which can reduce the space occupied by the waste.

[0008] This utility model is implemented as follows: an automatic collection device for spring production waste includes an operating platform with legs at the bottom, a cleaning mechanism located on top of the operating platform, and a discharge trough located on top of the operating platform; a rotatable receiving trough is located below the discharge trough, and the receiving trough has a four-sided groove structure that is wider at the top and narrower at the bottom; a transport mechanism is located below the receiving trough; the transport mechanism includes a box with an open top, a base, self-locking casters, and a first lifting device; the self-locking casters are located at the bottom of the base, the first lifting device is located at the four corners of the top of the base, and the box is located above the base via the first lifting device; a discharge trough is located on the lower side of one side of the box, and a sliding baffle is located on one side of the discharge trough; a liftable pressing plate is located between the lower part of the receiving trough and the upper part of the box.

[0009] As a preferred embodiment of the automatic collection device for spring production waste of this utility model, both sides of the receiving trough are fixedly connected to a rotating shaft, one end of the rotating shaft is rotatably connected to a support plate, the top of the support plate is fixedly connected to the bottom of the operating table, and a motor is provided on one side of the support plate away from the rotating shaft, the output shaft of the motor is coaxially fixedly connected to one end of the rotating shaft.

[0010] As a preferred embodiment of the automatic collection device for spring production waste of this utility model, a second lifting device is symmetrically provided on both sides of the bottom of the receiving trough, and a squeezing plate is provided at the output end of the second lifting device.

[0011] As a preferred embodiment of the automatic collection device for spring production waste of this utility model, the top of the extrusion plate has a through hole, and a distance sensor is provided above the through hole and fixed to the bottom of the receiving groove.

[0012] As a preferred embodiment of the automatic collection device for spring production waste of this utility model, the baffle has symmetrical grooves on both sides along the height direction, and the grooves are provided with sliding strips that are fixed to the outer wall of the box.

[0013] As a preferred embodiment of the automatic collection device for spring production waste according to this utility model, a connecting seat is provided above the baffle, and a third lifting device is provided at the bottom of the connecting seat and fixedly connected to the top of the baffle.

[0014] As a preferred embodiment of the automatic collection device for spring production waste of this utility model, the box is equipped with a push rod, a PLC touch screen all-in-one machine, and an alarm. The PLC touch screen all-in-one machine is wirelessly connected to the distance sensor, the alarm, the motor, and the second lifting device, and is electrically connected to the first lifting device and the third lifting device.

[0015] The beneficial effects of this utility model are:

[0016] This utility model comprises a receiving trough, a pressing plate, a box body, a base, self-locking casters, and a first lifting device. The receiving trough rotates to pour the collected waste into the box body. The pressing plate compresses the waste in the box body, making it easier to compact the waste and reduce the space occupied by the waste in the box body, allowing the box body to hold more waste. The self-locking casters make it easy to transfer the waste collected in the box body to the processing station. Furthermore, pulling the baffle opens the discharge trough and activates the first lifting device, making it easy to quickly clean the waste in the box body. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 Schematic diagram of the existing structure

[0019] Figure 2 This is a schematic diagram of the structure of this utility model.

[0020] Figure 3 This is a schematic diagram of the transportation mechanism of this utility model.

[0021] Figure 4 This is a top view of the box body and baffle of this utility model.

[0022] Figure 5 This is a schematic diagram of the extrusion plate of this utility model.

[0023] The markings in the diagram are: 1. Control panel; 2. Cleaning mechanism; 3. Discharge chute; 4. Receiving chute; 5. Box body; 6. Base; 7. Self-locking casters; 8. First lifting device; 9. Discharge chute; 10. Baffle; 11. Extrusion plate; 12. Rotating shaft; 13. Support plate; 14. Motor; 15. Second lifting device; 16. Through hole; 17. Distance sensor; 18. Slide groove; 19. Slide bar; 20. Connecting seat; 21. Third lifting device; 22. Push rod; 23. PLC touch screen all-in-one machine; 24. Alarm. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0025] Please see Figure 1-5An automatic waste collection device for spring production includes an operating platform 1 with legs at the bottom, a cleaning mechanism 2 on top of the operating platform 1, and a discharge trough 3 on top of the operating platform 1. Below the discharge trough 3 is a rotatable receiving trough 4, which has a four-sided groove structure that is wider at the top and narrower at the bottom. Below the receiving trough 4 is a transport mechanism. The transport mechanism includes a box 5 with an open top, a base 6, self-locking casters 7, and a first lifting device 8. The self-locking casters 7 are located at the bottom of the base 6, and the first lifting device 8 is located at the four corners of the top of the base 6. The box 5 is positioned above the base 6 via the first lifting device 8. A discharge trough 9 is located on the lower side of one side of the box 5, and a sliding baffle 10 is located on one side of the discharge trough 9. A liftable pressing plate 11 is located between the lower part of the receiving trough 4 and the upper part of the box 5.

[0026] In this embodiment: the cleaning mechanism 2 collects the waste generated during processing on the operating table 1 and pushes it downward through the feeding chute 3. The waste falling into the feeding chute 3 is collected by the receiving chute 4. The receiving chute 4 rotates and pours the collected waste into the box 5. After the receiving chute 4 rotates and resets, the pressing plate 11 presses downward to compress the waste in the box 5, making it easier to compact the waste in the box 5 and reduce the space occupied by the waste in the box 5, so that the box 5 can hold more waste. When there is a lot of waste in the box 5, the self-locking casters 7 at the bottom of the base 6 can easily transfer the waste collected in the box 5 to the processing station. After being transported to the processing station, the baffle 10 is pulled to open the discharge chute 9 on the box 5. By activating the first lifting device 8 on the base 6, the height and angle of the box 5 can be adjusted, making it easy and quick to clean the waste on the inner wall of the box 5. After cleaning, the transport mechanism is moved again to the bottom of the receiving chute 4 to continue collecting waste. There are four first lifting devices 8. The bottoms of the two first lifting devices 8 closest to the discharge chute 9 are fixedly connected to the base 6, and the two far from the discharge chute are rotatably connected to the base 6. The output ends of all the first lifting devices 8 are rotatably connected to the bottom of the box 5. It should be noted that: Figure 2 The cleaning mechanism 2 is existing technology, and its specific structure is as follows: Figure 2 It is not drawn above.

[0027] As a technical optimization of this utility model, both sides of the receiving groove 4 are fixedly connected to a rotating shaft 12, and one end of the rotating shaft 12 is rotatably connected to a support plate 13. The top of the support plate 13 is fixedly connected to the bottom of the operating table 1. One of the support plates 13 is provided with a motor 14 on the side away from the rotating shaft 12. The output shaft of the motor 14 is coaxially fixedly connected to one end of the rotating shaft 12.

[0028] In this embodiment: the receiving trough 4 is rotatably located at the bottom of the operating table 1. When the motor 14 is started, the receiving trough 4 rotates 90 degrees, making it easy to pour the waste material in the receiving trough 4 into the box 5.

[0029] As a technical optimization of this utility model, the bottom of the receiving groove 4 is provided with a second lifting device 15 on both sides symmetrically, and the output end of the second lifting device 15 is provided with a pressing plate 11.

[0030] In this embodiment: when the second lifting device 15 is activated, the squeezing plate 11 moves downward, which makes it easier to squeeze the waste collected in the box 5, thereby reducing the space occupied by the waste in the box 5 and making it easier to collect more waste.

[0031] As a technical optimization of this utility model, a through hole 16 is provided on the top of the support plate 13, and a distance sensor 17 is provided above the through hole 16 and fixed to the bottom of the receiving groove 4.

[0032] In this embodiment, the distance sensor 17 can easily detect the amount of waste collected inside the box 5 in real time through the through hole 16.

[0033] As a technical optimization of this utility model, the baffle 10 has symmetrical grooves 18 along the height direction on both sides, and the grooves 18 are provided with sliding strips 19 that are fixed to the outer wall of the box 5.

[0034] In this embodiment, the sliding grooves 18 on both sides of the baffle 10 are restricted by the sliding strips 19, making it easy to slide the baffle 10 onto one side of the discharge chute 9.

[0035] As a technical optimization of this utility model, a connecting seat 20 is provided above the baffle 10, and a third lifting device 21 is provided at the bottom of the connecting seat 20 and fixedly connected to the top of the baffle 10.

[0036] In this embodiment: Activating the third lifting device 21 makes it easy to automatically pull out the baffle 10 and easily open or close the discharge chute 9.

[0037] As a technical optimization of this utility model, the housing 5 is equipped with a push rod 22, a PLC touch screen all-in-one machine 23, and an alarm 24. The PLC touch screen all-in-one machine 23 is wirelessly connected to the distance sensor 17, the alarm 24, the motor 14, and the second lifting device 15, respectively, and the PLC touch screen all-in-one machine 23 is electrically connected to the first lifting device 8 and the third lifting device 21, respectively.

[0038] In this embodiment: The PLC touch screen all-in-one machine 23 receives the signal detected by the distance sensor 17. When the height of the waste material on the inner wall of the box 5 reaches the set value, the PLC touch screen all-in-one machine 23 controls the alarm 24 to sound an alarm, which can easily remind the staff to transport and clean up the collected waste material. Moreover, the PLC touch screen all-in-one machine 23 can easily control the operation of the motor 14, the first lifting device 8, the second lifting device 15, and the third lifting device 21. The first lifting device 8, the second lifting device 15, and the third lifting device 21 are electric telescopic rods, pneumatic telescopic rods, or hydraulic telescopic rods. The motor 14 is a worm gear self-locking motor. The push rod 22 is easy to push and pull.

[0039] Working principle and usage process of this utility model:

[0040] The cleaning mechanism 2 collects the waste generated from processing on the operating table 1 and pushes it downward through the feeding chute 3. The waste falling into the feeding chute 3 is collected by the receiving chute 4. The motor 14 is started, and the receiving chute 4 rotates, pouring the collected waste into the box 5. After the receiving chute 4 rotates and resets, the second lifting device 15 is started, and the pressing plate 11 moves downward to press the waste in the box 5, making it easier to compact the waste in the box 5, reducing the space occupied by the waste in the box 5, so that the box 5 can hold more waste. The distance sensor 17 detects the waste in the box 5. When the waste reaches the set value, P... The LC touch screen all-in-one machine 23 controls the alarm 24 to easily remind staff to transport and clean the collected waste. The self-locking casters 7 at the bottom of the base 6 transfer the waste collected in the box 5 to the processing station. After being transported to the processing station, the third lifting device 21 is activated, the baffle 10 is pulled, the discharge chute 9 on the box 5 is opened, and the height and angle of the box 5 can be adjusted by activating the first lifting device 8 on the base 6, so that the waste on the inner wall of the box 5 can be easily and quickly cleaned. After cleaning, the transport mechanism is moved again to the bottom of the receiving trough 4 to continue collecting waste.

[0041] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0042] However, the above are merely specific embodiments of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A kind of spring production waste automatic collection device, including the operation platform (1) of bottom with supporting leg, the cleaning mechanism (2) being arranged in the top of the operation platform (1), and the blanking groove (3) being opened in the top of the operation platform (1);It is characterized by: The material feeding trough (3) is provided with a rotatable receiving trough (4) below it, and the receiving trough (4) is a four-sided groove structure with a larger top and a smaller bottom; a transportation mechanism is provided below the receiving trough (4); the transportation mechanism includes a box body (5) with an open top, a base (6), self-locking casters (7), and a first lifting device (8); the self-locking casters (7) are located at the bottom of the base (6), the first lifting device (8) is located at the four corners of the top of the base (6), and the box body (5) is located above the base (6) through the first lifting device (8); a discharge trough (9) is opened on the lower side of one side of the box body (5), and a sliding baffle (10) is provided on one side of the discharge trough (9); a liftable extrusion plate (11) is provided between the lower part of the receiving trough (4) and the upper part of the box body (5).

2. The automatic spring production scrap collecting device according to claim 1, characterized in that: Both sides of the receiving groove (4) are fixedly connected to a rotating shaft (12). One end of the rotating shaft (12) is rotatably connected to a support plate (13). The top of the support plate (13) is fixedly connected to the bottom of the operating table (1). One of the support plates (13) is provided with a motor (14) on the side away from the rotating shaft (12). The output shaft of the motor (14) is coaxially fixedly connected to one end of the rotating shaft (12).

3. The automatic spring production scrap collecting device according to claim 2, characterized in that: The bottom of the receiving trough (4) is symmetrically provided with a second lifting device (15) on both sides, and the output end of the second lifting device (15) is provided with a pressing plate (11).

4. The automatic spring production scrap collecting device according to claim 3, characterized in that: The top of the extrusion plate (11) has a through hole (16), and a distance sensor (17) is fixedly connected to the bottom of the receiving groove (4) above the through hole (16).

5. The automatic spring production scrap collecting device according to claim 1, characterized in that: The baffle (10) has symmetrical grooves (18) along the height direction on both sides, and the grooves (18) are provided with sliding strips (19) that are fixed to the outer wall of the box (5).

6. The automatic spring production scrap collecting device according to claim 4, characterized in that: A connecting seat (20) is provided above the baffle (10), and a third lifting device (21) is provided at the bottom of the connecting seat (20) and fixedly connected to the top of the baffle (10).

7. The automatic spring production scrap collecting device according to claim 6, characterized in that: The housing (5) is equipped with a push rod (22), a PLC touch screen all-in-one machine (23), and an alarm (24). The PLC touch screen all-in-one machine (23) is wirelessly connected to the distance sensor (17), the alarm (24), the motor (14), and the second lifting device (15), respectively. The PLC touch screen all-in-one machine (23) is electrically connected to the first lifting device (8) and the third lifting device (21), respectively.

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