Forming machining device suitable for tank truck swash plate

Abstract

The utility model discloses a tank truck swash plate forming processing device, and relates to the technical field of tank truck swash plate processing, the tank truck swash plate forming processing device comprises a rack, a moving mechanism and a controller are arranged on the rack, and a laser cutting mechanism is arranged on the moving mechanism; rollers are uniformly arranged on the rack; electric guide rails are arranged at the two ends of the rack, and the front ends and the rear ends of the electric guide rails extend to the outer side of the rack; the rotating roller is arranged on the rack, the clamping mechanism suitable for the shape of the swash plate is arranged on the rack, and therefore when the swash plate moves on the rack to achieve cutting and feeding and discharging, the clamping mechanism can be driven to move through the electric guide rail, the clamping mechanism can easily move on the rotating roller, and therefore the swash plate is easily driven to move; labor intensity needed by movement of the swash plate during cutting and feeding and discharging is reduced, and therefore the efficiency of swash plate hole cutting machining is improved.

Description

Technical Field

[0001] This utility model relates to the field of processing technology for baffles for liquid tank trucks, specifically to a device for forming and processing baffles for liquid tank trucks. Background Technology

[0002] The main function of the baffle plate on the tank truck is to enhance the structural strength of the tank and prevent stress concentration and deformation caused by liquid fluctuations during transportation. At the same time, it can also effectively reduce the fluctuation of liquid inside the tank, thereby reducing pressure changes inside the tank and ensuring safe transportation of the tank.

[0003] To achieve the anti-sway effect, anti-sway plates need to have holes made in the plate body. A search revealed a workpiece processing equipment with drilling and cutting function disclosed in patent publication number CN221695625U, which includes a laser cutting machine body, a rack, a laser cutting head, and a frame. The inner surface of the frame is fixed with a support bar, and the inner surface of the frame is connected to a threaded rod by a thread. One side of the threaded rod is connected to a first clamping plate by a forward thread, and the other side is connected to a second clamping plate by a reverse thread. The frame is set up to support the workpiece, and the clamping plates driven by the threaded rods on both sides can clamp the workpiece for positioning, which is convenient for cutting and drilling.

[0004] However, the applicant found that due to the large cross-section of the tank, the required volume of the baffle plate was also large. As a result, it was too labor-intensive to manually move the baffle plate on the frame for cutting and loading / unloading, which reduced the efficiency of baffle plate hole cutting. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a molding and processing device for baffles in liquid tank trucks, which solves the problems existing in the prior art.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a device for forming and processing baffles for liquid tank trucks, including a frame, a moving mechanism and a controller are provided on the frame, and a laser cutting mechanism is provided on the moving mechanism;

[0007] Rollers are evenly arranged on the frame;

[0008] Both ends of the frame are equipped with electric guide rails, and both the front and rear ends of the electric guide rails extend to the outside of the frame.

[0009] Both electric guide rails are equipped with clamping mechanisms at their output ends, which are used to clamp the wave deflector.

[0010] Preferably, the clamping mechanism includes a slide rod connected to the output end of the electric guide rail, a support plate and an electric telescopic rod are provided on the slide rod, the output end of the electric telescopic rod is connected to a mounting plate, and an anti-slip pad and an anti-slip pad protection assembly are provided on the mounting plate.

[0011] Preferably, the anti-slip mat protection assembly includes a through groove formed on the mounting plate, a protective plate located above the anti-slip mat is attached to the through groove, and elastic components installed in the through groove are provided at both ends of the protective plate.

[0012] Preferably, the elastic component includes a mounting cylinder disposed in the through groove, a mounting rod slidably connected to the mounting cylinder and connected to the protective plate, and a reset spring connected to the through groove is disposed on the mounting rod.

[0013] Preferably, a heat sink is provided on the top of the protective plate, and heat sink fins are evenly distributed on the heat sink.

[0014] Preferably, the frame is provided with a collection box located below the rotating roller, and the collection box is provided with a cleaning door. Beneficial effects

[0015] This invention provides a device for forming and processing baffles for liquid tank trucks. Compared with the prior art, it has the following advantages:

[0016] 1. This device is applicable to the forming and processing of baffle plates for liquid tank trucks. By setting a rotating roller on the frame and a clamping mechanism suitable for the shape of the baffle plate on the frame, the clamping mechanism can be moved by an electric guide rail when the baffle plate moves on the frame for cutting and loading / unloading. This allows the clamping mechanism to move easily on the rotating roller, thereby easily moving the baffle plate. This reduces the labor intensity required for moving the baffle plate during cutting and loading / unloading, thus improving the efficiency of baffle plate hole cutting processing.

[0017] 2. This device is applicable to the forming and processing of baffle plates for liquid tank trucks. By setting anti-slip pad protection components and elastic components, it can not only avoid pinching the baffle plate, but also protect the anti-slip pad below, preventing high-temperature debris generated during laser cutting from falling onto the anti-slip pad and causing damage to the anti-slip pad. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the clamping mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the anti-slip mat protection component of this utility model;

[0021] Figure 4This is a schematic diagram of the heat sink and heat fins of this utility model.

[0022] In the diagram: 1. Frame; 2. Moving mechanism; 3. Laser cutting mechanism; 4. Rotary roller; 5. Electric guide rail; 6. Slide rod; 7. Support plate; 8. Electric telescopic rod; 9. Mounting plate; 10. Anti-slip pad; 11. Through groove; 12. Protective plate; 13. Mounting cylinder; 14. Mounting rod; 15. Return spring; 16. Heat sink; 17. Heat sink fin; 18. Controller; 19. Collection box; 20. Cleaning door. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] See Figures 1-4 This utility model provides the following two technical solutions:

[0025] First embodiment: A processing device for forming baffles for liquid tank trucks, including a frame 1, a moving mechanism 2 and a controller 18 are provided on the frame 1, a laser cutting mechanism 3 is provided on the moving mechanism 2, the moving mechanism 2 is used to drive the laser cutting mechanism 3 to move so as to cut holes at different positions of the baffle, and the controller 18 is used to control the electrical components in the document.

[0026] Rollers 4 are evenly arranged on the frame 1, which can reduce resistance when moving on the rollers 4;

[0027] Both ends of the frame 1 are equipped with electric guide rails 5, and both ends of the electric guide rails 5 extend to the outside of the frame 1, so that the subsequent baffle plate can be moved out of the frame for easy loading and unloading. Both ends of the electric guide rails 5 extend outward, so that the front and rear ends of the frame 1 can be loaded and unloaded respectively.

[0028] Both electric guide rails 5 are equipped with clamping mechanisms at their output ends, and the two clamping mechanisms are used to clamp the anti-wave plate.

[0029] The clamping mechanism includes a slide rod 6 connected to the output end of the electric guide rail 5, which can drive the slide rod 6 to move back and forth. A support plate 7 and an electric telescopic rod 8 are provided on the slide rod 6. The output end of the electric telescopic rod 8 is connected to a mounting plate 9. An anti-slip pad 10 and an anti-slip pad protection component are provided on the mounting plate 9. The bottom sides of the wave deflector can be placed on the two support plates 7. The anti-slip pad 10 is provided to prevent the wave deflector from being pinched during clamping.

[0030] The anti-slip pad protection assembly includes a through groove 11 formed on the mounting plate 9. A protective plate 12 is attached to the through groove 11 and is located above the anti-slip pad 10. The protective plate 12 is located above the anti-slip pad 10 and can prevent high-temperature debris generated during laser cutting from falling onto the anti-slip pad 10 and causing damage to the anti-slip pad 10. Both ends of the protective plate 12 are provided with elastic components installed in the through groove 11. The elastic components allow the protective plate 12 to move within the through groove 11, and the protective plate 12 is attached to both sides of the wave deflector plate. The elastic components can prevent the wave deflector plate from being pinched.

[0031] The elastic component includes a mounting cylinder 13 disposed in the through groove 11. A mounting rod 14 connected to the protective plate 12 is slidably connected to the mounting cylinder 13. A return spring 15 connected to the through groove 11 is disposed on the mounting rod 14. When the protective plate 12 drives the mounting rod 14 to move in the mounting cylinder 13, the return spring 15 cooperates to achieve extension and retraction.

[0032] When debris falls into the top of the protection plate 12, it will prevent the protection plate 12 from completing the subsequent movement in and out of the through slot 11. Therefore, a heat sink 16 higher than the two sides of the anti-wave plate is provided on the top of the protection plate 12. The heat sink 16 can block the debris. In order to prevent the heat sink 16 from being damaged by the heat of the debris, heat sink 17 is evenly provided on the heat sink 16, which can quickly transfer the heat transferred to the heat sink 16.

[0033] The support plate 7, mounting plate 9, anti-slip pad 10, protective plate 12, and heat dissipation plate 16 are all arc-shaped to adapt to the shape of the wave deflector.

[0034] The second implementation method differs from the first implementation method in that: a collection box 19 is provided on the frame 1 below the rotating roller 4, and a cleaning door 20 is provided on the collection box 19 for collecting the debris that falls during the cutting process. The cleaning door 20 can be opened periodically for cleaning.

[0035] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.

[0036] In use, the bottom sides of the baffle plate are supported by two support plates 7. Then, the electric telescopic rod 8 moves the mounting plate 9, which moves the anti-slip pads 10 on both sides to the opposite side to clamp the baffle plate. During clamping, the protective plate 12 will contact the baffle plate. As the clamping force increases, the protective plate 12 begins to squeeze the elastic component, thus avoiding damage to the baffle plate. At the same time, the protective plate 12 can adhere to the baffle plate through the reaction force of the elastic component. Then, the electric guide rail 5 moves the slide rod 6 backward, which moves the support plate 7 on the rotating roller 4. Finally, it moves to the middle position of the frame 1, where the moving mechanism 2 and the laser cutting mechanism 3 can cut holes. The high-temperature debris generated during cutting can be blocked by the heat dissipation plates 16 that are higher than the sides of the baffle plate, thus preventing it from falling onto the protective plate 12 and thus avoiding affecting the entry and exit of the protective plate 12 into the through slot 11, and also preventing it from falling onto the anti-slip pads 10 below. Finally, after the cutting is completed, the baffle plate is moved backward while still being clamped for unloading.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for forming and processing baffles for liquid tank trucks, characterized in that: Includes a frame (1), on which a moving mechanism (2) and a controller (18) are provided, and on which a laser cutting mechanism (3) is provided; Rollers (4) are evenly arranged on the frame (1). Both ends of the frame (1) are provided with electric guide rails (5), and both the front and rear ends of the electric guide rails (5) extend to the outside of the frame (1). The output ends of the two electric guide rails (5) are equipped with clamping mechanisms, which are used to clamp the anti-wave plate.

2. The device for forming a baffle plate for a liquid tank truck according to claim 1, wherein: The clamping mechanism includes a slide rod (6) connected to the output end of an electric guide rail (5), a support plate (7) and an electric telescopic rod (8) provided on the slide rod (6), an installation plate (9) connected to the output end of the electric telescopic rod (8), and an anti-slip pad (10) and an anti-slip pad protection assembly provided on the installation plate (9).

3. The device for forming a baffle plate for a liquid tank truck according to claim 2, wherein: The anti-slip pad protection assembly includes a through groove (11) opened on the mounting plate (9), and a protective plate (12) located above the anti-slip pad (10) is attached to the through groove (11). Both ends of the protective plate (12) are provided with elastic components installed in the through groove (11).

4. The device for forming a baffle plate for a liquid tank truck according to claim 3, wherein: The elastic component includes a mounting cylinder (13) disposed in a through groove (11), a mounting rod (14) slidably connected to the mounting cylinder (13) and connected to the protective plate (12), and a reset spring (15) connected to the through groove (11) is disposed on the mounting rod (14).

5. The device for forming a baffle plate for a liquid tank truck according to claim 3, wherein: The top of the protective plate (12) is provided with a heat sink (16), and heat sink fins (17) are evenly distributed on the heat sink (16).

6. The device for forming a baffle plate for a liquid tank truck according to claim 1, wherein: The frame (1) is provided with a collection box (19) located below the rotating roller (4), and the collection box (19) is provided with a cleaning door (20).

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