Efficient and stable hydraulic drive indexing chuck machine tool
By introducing a real-time hydraulic circuit monitoring system into the indexing chuck machine tool, the problems of unstable operation and safety caused by hydraulic circuit leakage have been solved, and efficient and stable workpiece clamping and processing have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENJIANG BOCHUAN TECH CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-21
AI Technical Summary
Existing indexing chuck machine tools lack real-time monitoring and active protection structures for hydraulic circuits, resulting in insufficient operational stability and safety.
A real-time hydraulic circuit monitoring system is adopted, including pressure sensors, pressure alarms, control relays and solenoid valves. By monitoring the hydraulic circuit pressure in real time, the oil circuit is cut off in time to prevent the workpiece from falling off. Combined with linear modules and power mechanisms, automated control is achieved.
It enables real-time monitoring and active protection of the hydraulic circuit, improving the working stability and safety of the machine tool and avoiding the risk of workpiece falling off.
Smart Images
Figure CN224144154U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of indexing chuck machine tool technology, and in particular to a high-efficiency and stable hydraulically driven indexing chuck machine tool. Background Technology
[0002] A chuck-equipped machine tool is a machine tool that uses a chuck instead of a standard three-jaw chuck. The precise positioning function of the chuck allows for accurate adjustment of the workpiece's position during machining, ensuring the precision of the machining process.
[0003] Existing indexing chuck machine tools lack real-time monitoring and active protection structures for hydraulic circuits, and the working stability and safety of the machine tools need to be improved. Utility Model Content
[0004] The purpose of this invention is to provide a high-efficiency and stable hydraulically driven indexing chuck machine tool that can perform real-time monitoring and active protection of the hydraulic circuit, with high stability and safety.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A high-efficiency and stable hydraulically driven indexing chuck machine tool includes a bed, a base fixedly installed in the mounting position of the bed, a clamping seat rotatably connected to one end of the base, a communicating cavity provided inside the base, a hydraulic rod fixedly installed on the symmetrical inner wall of the clamping seat, one end of the hydraulic rod connected to a second oil guide pipe, the other end of the second oil guide pipe communicating with the interior of the communicating cavity, a second solenoid valve fixedly installed in the pipeline of the second oil guide pipe, a first oil guide pipe fixedly connected to the end face of the base, one end of the first oil guide pipe communicating with the interior of the communicating cavity, a detection box fixedly installed in the pipeline of the first oil guide pipe, a pressure sensor fixedly installed on the side surface of the detection box, a pressure alarm and a control relay fixedly installed on the outer surface of the bed, and a ring conductive connector provided on the end face of the base.
[0007] By adopting the above technical solution, the hydraulic circuit can be monitored in real time. Once a leak occurs, an alarm and protective action can be taken in a timely manner, improving the stability and safety of the operation.
[0008] Furthermore, the pressure sensor is electrically connected to the pressure alarm, the buzzer inside the pressure alarm is connected in parallel with the signal receiving end of the control relay, the control relay is electrically connected to the second solenoid valve, and the annular conductive connector is electrically connected to the second solenoid valve.
[0009] By adopting the above technical solutions, effective signal transmission and control operations can be achieved.
[0010] Furthermore, an oil reservoir is fixedly installed on the inner side of the bed, one end of the first oil guide pipe is connected to the inside of the oil reservoir, and a first solenoid valve and a hydraulic pump are installed in the pipeline of the first oil guide pipe.
[0011] By adopting the above technical solution, hydraulic oil can be transported using a hydraulic pump and a first oil guide pipe, and the front end of the hydraulic oil circuit can be controlled using a first solenoid valve.
[0012] Furthermore, a power mechanism is fixedly installed on the end face of the base, and a linkage shaft is fixedly connected to the output end of the power mechanism. The other end of the linkage shaft is fixedly connected to the end face of the clamping seat.
[0013] By adopting the above technical solution, power can be provided for the rotation of the clamping seat.
[0014] Furthermore, two first linear modules are fixedly installed on the upper surface of the bed, a second linear module is fixedly installed at the moving end of the two first linear modules, a third linear module is fixedly installed at the moving end of the second linear module, and a tool holder is fixedly installed at the moving end of the third linear module.
[0015] By adopting the above technical solution, the position of the tool holder can be flexibly adjusted, thereby meeting the needs of workpiece processing.
[0016] Furthermore, a CNC control center is fixedly installed on the outer surface of the bed, and a housing is installed on the outside of the bed.
[0017] By adopting the above technical solutions, automated control operations can be achieved.
[0018] In summary, the beneficial technical effects of this utility model are as follows:
[0019] This invention allows for the closure of the first solenoid valve during workpiece clamping, ensuring a stable pressure for the hydraulic oil in the hydraulic rod, connecting cavity, first guide oil pipe, second guide oil pipe, and detection box. Simultaneously, a pressure sensor monitors the oil pressure inside the detection box in real time, enabling real-time monitoring of the clamping force. The pressure sensor transmits the monitored data to a pressure alarm. If the clamping loosens during processing, the hydraulic oil pressure inside the detection box drops, triggering an alarm and energizing the coil of a control relay. This activates the relay to close the working circuit of the second solenoid valve, allowing it to promptly cut off the oil flow in the second guide oil pipe, preventing backflow of hydraulic oil from the hydraulic rod, thus preventing a continuous decrease in clamping force and ultimately preventing workpiece detachment. This structure enables real-time monitoring of the machine tool's hydraulic circuit, and can promptly cut off the end of the oil circuit in case of leakage, preventing workpiece detachment. Safety, operational stability, and practicality are all effectively improved. Attached Figure Description
[0020] Figure 1 This is a first-view perspective view of the three-dimensional structure of this utility model;
[0021] Figure 2 This is a second perspective view of the three-dimensional structure of this utility model;
[0022] Figure 3 This utility model Figure 1 Enlarged view of point A;
[0023] Figure 4 This utility model Figure 2 Enlarged view of point B;
[0024] Figure 5 This is a diagram of the internal structure of the present invention;
[0025] Figure 6 This utility model Figure 5 Enlarged view of point C.
[0026] In the diagram: 1. Bed; 2. Housing; 3. First linear module; 4. Second linear module; 5. Third linear module; 6. Tool holder; 7. Clamping seat; 8. CNC control center; 9. Oil reservoir; 10. Power mechanism; 11. First oil guide pipe; 12. First solenoid valve; 13. Hydraulic pump; 14. Detection box; 15. Pressure sensor; 16. Pressure alarm; 17. Control relay; 18. Hydraulic rod; 19. Second oil guide pipe; 20. Second solenoid valve; 21. Linkage shaft; 22. Base; 23. Connecting cavity; 24. Ring conductive connector. Detailed Implementation
[0027] The method of this utility model will be further described in detail below with reference to the accompanying drawings.
[0028] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6A high-efficiency and stable hydraulically driven indexing chuck machine tool includes a bed 1, a base 22 fixedly installed in the mounting position of the bed 1, a clamping seat 7 rotatably connected to one end of the base 22, a communicating cavity 23 provided inside the base 22, and a hydraulic rod 18 fixedly installed on the symmetrical inner wall of the clamping seat 7, one end of the hydraulic rod 18 connected to a second oil guide pipe 19, the other end of the second oil guide pipe 19 communicating with the inside of the communicating cavity 23, a second solenoid valve 20 fixedly installed in the pipe of the second oil guide pipe 19, and a first oil guide pipe 11 fixedly connected to the end face of the base 22, one end of the first oil guide pipe 11 communicating with the inside of the communicating cavity 23, the second... A detection box 14 is fixedly installed in the oil guide pipe 11. A pressure sensor 15 (MIK-P300) is fixedly installed on the side surface of the detection box 14. A pressure alarm 16 and a control relay 17 are fixedly installed on the outer surface of the bed 1. A ring-shaped conductive connector 24 is provided on the end face of the base 22. The pressure sensor 15 is electrically connected to the pressure alarm 16. The buzzer inside the pressure alarm 16 is connected in parallel with the signal receiving end of the control relay 17. The control relay 17 is electrically connected to the second solenoid valve 20. The ring-shaped conductive connector 24 is electrically connected to the second solenoid valve 20. A pressure sensor 15 (MIK-P300) is fixedly installed on the inner side of the bed 1. The oil reservoir 9 has one end of the first oil guide pipe 11 connected to its interior. The first oil guide pipe 11 contains a first solenoid valve 12 and a hydraulic pump 13. When clamping a workpiece, the first solenoid valve 12 can be closed, ensuring a stable pressure for the hydraulic oil in the hydraulic rod 18, connecting cavity 23, first oil guide pipe 11, second oil guide pipe 19, and detection box 14. Simultaneously, a pressure sensor 15 monitors the oil pressure inside the detection box 14 in real time, allowing for real-time monitoring of the clamping force. The pressure sensor 15 also transmits the monitored data to the pressure alarm 16. During the processing, when clamping... If the hydraulic system becomes loose, the hydraulic oil pressure inside the detection box 14 will drop. At this time, the pressure alarm 16 will sound an alarm and simultaneously energize the coil of the control relay 17. This will cause the control relay 17 to close the working circuit of the second solenoid valve 20, allowing the second solenoid valve 20 to cut off the oil circuit of the second oil guide pipe 19 in a timely manner. This will prevent the hydraulic oil inside the hydraulic rod 18 from flowing back, prevent the clamping force from continuously decreasing, and thus prevent the workpiece from falling off. This structure can monitor the hydraulic circuit of the machine tool in real time. Once an oil circuit leak occurs, it can cut off the end oil circuit in a timely manner to prevent the workpiece from falling off. Safety, working stability, and practicality are all effectively improved.
[0029] Reference Figure 1 , Figure 6A power mechanism 10 is fixedly installed on the end face of the base 22. The output end of the power mechanism 10 is fixedly connected to a linkage shaft 21. The other end of the linkage shaft 21 is fixedly connected to the end face of the clamping seat 7. Two first linear modules 3 are fixedly installed on the upper surface of the bed 1. A second linear module 4 is fixedly installed on the moving end of the two first linear modules 3. A third linear module 5 is fixedly installed on the moving end of the second linear module 4. A tool holder 6 is fixedly installed on the moving end of the third linear module 5. A CNC control center 8 is fixedly installed on the outer surface of the bed 1. A housing 2 is installed on the outside of the bed 1. The power mechanism 10 can drive the linkage shaft 21 to rotate, and the linkage shaft 21 can drive the clamping seat 7 to rotate, thereby driving the workpiece to rotate. Then, the first linear modules 3, the second linear modules 4, and the third linear modules 5 are used to move the tool holder 6 and the tool installed on the tool holder 6 in the X, Y, and Z axes, ensuring that the machining operation can be carried out stably and orderly.
[0030] Working principle: In use, first place the machine tool in the designated position, then place the workpiece to be processed between the two hydraulic rods 18. Next, start the hydraulic pump 13 to inject hydraulic oil into the hydraulic rods 18. At this time, the two hydraulic rods 18 extend to effectively clamp and fix the workpiece. After clamping, close the first solenoid valve 12 to ensure that the hydraulic oil inside the hydraulic rods 18, connecting cavity 23, first oil guide pipe 11, second oil guide pipe 19, and detection box 14 is at a stable pressure value, allowing for processing. During processing, the power mechanism 10 drives the linkage shaft 21 to rotate, which in turn drives the clamping seat 7 to rotate, thereby rotating the workpiece. Then, the first linear module 3, second linear module 4, and third linear module 5 are used to rotate the tool holder 6 and the workpiece mounted on the tool holder 6. The cutting tool moves along the X, Y, and Z axes to ensure stable and orderly machining operations. During machining, pressure sensor 15 monitors the oil pressure inside the detection box 14 in real time, allowing for real-time monitoring of the clamping force. Simultaneously, pressure sensor 15 transmits the monitored data to pressure alarm 16. If the clamping becomes loose during machining, the hydraulic oil pressure inside the detection box 14 will drop. At this time, pressure alarm 16 will sound an alarm and simultaneously energize the coil of control relay 17, controlling relay 17 to close the working circuit of second solenoid valve 20. This allows second solenoid valve 20 to promptly cut off the oil path of second oil guide pipe 19, preventing backflow of hydraulic oil inside hydraulic rod 18, preventing a continuous decrease in clamping force, and thus preventing the workpiece from falling off.
[0031] The specific real-time examples described herein are preferred real-time examples of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.
Claims
1. A high efficiency stable hydraulic driven indexing chuck machine, comprising a machine bed (1), characterized in that: A base (22) is fixedly installed in the mounting position of the bed (1). A clamping seat (7) is rotatably connected to one end of the base (22). A communicating cavity (23) is provided inside the base (22). A hydraulic rod (18) is fixedly installed on the symmetrical inner wall of the clamping seat (7). One end of the hydraulic rod (18) is connected to a second oil guide pipe (19). The other end of the second oil guide pipe (19) is connected to the inside of the communicating cavity (23). A second solenoid valve is fixedly installed in the pipeline of the second oil guide pipe (19). 20) A first oil guide pipe (11) is fixedly connected to the end face of the base (22). One end of the first oil guide pipe (11) is connected to the inside of the communicating cavity (23). A detection box (14) is fixedly installed in the pipeline of the first oil guide pipe (11). A pressure sensor (15) is fixedly installed on the side surface of the detection box (14). A pressure alarm (16) and a control relay (17) are fixedly installed on the outer surface of the bed (1). A ring conductive connector (24) is provided on the end face of the base (22).
2. A high efficiency stable hydraulic driven indexing chuck machine according to claim 1, characterized in that: The pressure sensor (15) is electrically connected to the pressure alarm (16). The buzzer inside the pressure alarm (16) is connected in parallel with the signal receiving end of the control relay (17). The control relay (17) is electrically connected to the second solenoid valve (20). The annular conductive connector (24) is electrically connected to the second solenoid valve (20).
3. A high efficiency stable hydraulic driven indexing chuck machine according to claim 1, wherein: An oil storage tank (9) is fixedly installed on the inner side of the bed (1). One end of the first oil guide pipe (11) is connected to the inside of the oil storage tank (9). A first solenoid valve (12) and a hydraulic pump (13) are installed in the pipeline of the first oil guide pipe (11).
4. A high efficiency stable hydraulic driven indexing chuck machine according to claim 1, wherein: A power mechanism (10) is fixedly installed on the end face of the base (22). The output end of the power mechanism (10) is fixedly connected to a linkage shaft (21), and the other end of the linkage shaft (21) is fixedly connected to the end face of the clamping seat (7).
5. A high efficiency stable hydraulic driven indexing chuck machine according to claim 1, wherein: Two first linear modules (3) are fixedly installed on the upper surface of the bed (1). A second linear module (4) is fixedly installed on the moving end of the two first linear modules (3). A third linear module (5) is fixedly installed on the moving end of the second linear module (4). A tool holder (6) is fixedly installed on the moving end of the third linear module (5).
6. A high efficiency stable hydraulic driven indexing chuck machine according to claim 1, wherein: A CNC control center (8) is fixedly installed on the outer surface of the bed (1), and a housing (2) is installed on the outside of the bed (1).