Aerial turnover blank transfer vehicle for concrete batten processing

Abstract

The utility model provides an air turnover blank transfer vehicle for concrete batten processing, which relates to the technical field of concrete batten processing, and comprises a clamping component, a lifting appliance, a turnover mechanism, a turnover mechanism, a turnover mechanism, a turnover mechanism and a turnover mechanism, and the clamping component is rotatably mounted at the lower part of the lifting appliance; the lifting appliance is fixed at the lower part of the moving mechanism; the clamping assembly is rotationally mounted at the lower part of the lifting appliance; the overturning assembly is fixed to the lower portion of the moving mechanism; and the oil pump is respectively connected and communicated with the moving mechanism and the hydraulic unit of the clamping assembly through a transmission pipe to realize hydraulic driving action. Through the technical scheme, the purpose is that the lifting appliance is controlled to transversely move through the double transverse moving machines at the top, the vertical hydraulic cylinder drives the lifting appliance to lift, and the clamping assembly lifts along with the lifting appliance after clamping the mold vehicle; and under the meshing action of the toothed plate and the toothed groove, the die trolley is synchronously overturned from the horizontal direction to the vertical direction, so that hoisting, overturning and transferring operations are completed.

Description

Technical Field

[0001] This utility model relates to the field of concrete strip processing technology, and in particular to an aerial transfer cart for concrete strip processing. Background Technology

[0002] Concrete panels, as commonly used precast components in construction engineering, are widely used in walls, partitions, roofs, and floor bases. Their forming process typically includes multiple steps such as mold assembly, concrete pouring, vibration compaction, pre-curing, mold disassembly, and cutting. Among these, the transfer and flipping of the blank between pouring, curing, and cutting are key links affecting production efficiency and product integrity.

[0003] In the traditional concrete slab processing, the cured blank is still kept in a heavy mold and needs to be transported to the cutting station by ground rails or manual labor. This process not only involves high labor intensity, difficulty in mold transportation, and poor alignment accuracy, but also often results in quality problems such as damage to the blank's edges and corners, cutting deviation, and incomplete demolding due to improper posture during mold opening, closing, and demolding. This seriously restricts the level of automation and product consistency. Utility Model Content

[0004] The purpose of this invention is to solve the shortcomings of the existing technology where the cured blank is still kept in a heavy mold and needs to be transported to the cutting station by ground rails or manual means.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: an aerial turning and transferring cart for processing concrete strips, comprising a clamping assembly, and further comprising: a lifting device, wherein the clamping assembly is rotatably mounted on the lower part of the lifting device, and in use, the clamping assembly clamps the mold cart of the blank to be cut in the site; a moving mechanism, wherein the lifting device is fixed to the lower part of the moving mechanism, and the moving mechanism controls the lifting device to perform lateral and lifting movements; a turning assembly, wherein the turning assembly is fixed to the lower part of the moving mechanism, and the turning assembly drives the clamping assembly to perform a turning movement in connection with the mold cart of the blank to be cut, and cooperates with the mold opening and closing device set in the site to perform mold opening operation; and an oil pump, wherein the oil pump is connected to the hydraulic units of the moving mechanism and the clamping assembly respectively through transmission pipes to realize hydraulic drive action.

[0006] In at least some embodiments, the moving mechanism includes a hydraulic traverse machine fixed to the top of the site, the hydraulic traverse machine being controlled by the oil pump and driving a vertical moving component fixed to the moving part of the hydraulic traverse machine to perform traverse movement.

[0007] In at least some embodiments, the vertical moving component includes a support frame, and the hydraulic traverse machine is provided in two, with each moving part of the hydraulic traverse machine having one of the support frames fixedly installed, and the two support frames being fixedly connected by a support plate.

[0008] In at least some embodiments, a vertical hydraulic cylinder is fixedly installed on one side of each support frame, and the output end of the vertical hydraulic cylinder passes through the support frame and is fixedly connected to the lifting device.

[0009] In at least some embodiments, the vertical hydraulic cylinder is controlled by the oil pump to drive the lifting device to perform lifting and lowering actions.

[0010] In at least some embodiments, the lifting device includes a crossbar, a mounting seat fixed to the upper part of the crossbar is fixedly connected to the output end of the vertical hydraulic cylinder, and an extension plate is fixedly connected to the lower part of the crossbar.

[0011] In at least some embodiments, the clamping assembly includes a clamping hydraulic cylinder fixed to the lower part of the extension plate. The output end of the clamping hydraulic cylinder is fixedly connected to a clamping plate slidably mounted on the lower part of the extension plate. The inner side of the clamping plate is provided with a keyway that matches the mold carriage. The oil pump cooperates with the clamping hydraulic cylinder to drive the clamping plates on both sides to perform clamping actions.

[0012] In at least some embodiments, the flipping assembly includes a lifting plate fixed to the lower part of the support frame, and a toothed plate fixed to the rear part of the lifting plate. The toothed plate is engaged with an annular toothed groove formed on the outside of the clamping plate. When the lifting device is raised, the mold car held by the two clamping plates is driven by the toothed plate to flip.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] This invention integrates multiple modules, including hydraulic lateral movement, lifting, tilting, and clamping, to achieve automatic hoisting and precise tilting of concrete slab mold carts. This significantly reduces the labor intensity and human error inherent in traditional manual handling and mold opening, and avoids damage to the billet or cutting deviation caused by unstable mold posture. Simultaneously, the tilting process requires no additional drive source; the tilting action is achieved synchronously using only the lifting device, effectively reducing structural complexity, improving system integration, and enhancing equipment reliability and ease of maintenance. The keyway structure within the clamping plate provides stable positioning for the mold cart, ensuring safety and accuracy during tilting and handling. The overall device meets the current needs of automated concrete slab processing, improves product consistency and production continuity, and enhances the industrialization level of slab processing. Attached Figure Description

[0015] Figure 1This utility model provides a three-dimensional structural diagram of an aerial turning and transferring cart for processing concrete strips.

[0016] Figure 2 This utility model proposes an aerial transfer cart for processing concrete strip panels. Figure 1 A three-dimensional structural diagram at point A in the middle;

[0017] Figure 3 This utility model provides a three-dimensional structural diagram of a vertically moving component in an aerial flipping and transferring cart for processing concrete strips.

[0018] Figure 4 This utility model presents a three-dimensional structural diagram of a clamping component in an aerial turning and transferring cart for processing concrete strips.

[0019] Legend: 1. Hydraulic transverse conveyor; 2. Vertical movement assembly; 3. Lifting device; 4. Tilting assembly; 5. Clamping assembly;

[0020] 201. Support frame; 202. Vertical hydraulic cylinder; 203. Support plate;

[0021] 301. Crossbar; 302. Mounting base; 303. Extension plate;

[0022] 401. Lifting plate; 402. Bending plate; 403. Toothed plate; 404. Annular toothed groove;

[0023] 501. Clamping hydraulic cylinder; 502. Clamping plate; 503. Keyway. Detailed Implementation

[0024] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0026] Implementation examples, based on Figures 1-4 As shown in the embodiment of this utility model, an aerial turning and transferring mold car for processing concrete strips is provided. Through the cooperation between the clamping component 5, the lifting tool 3, the moving mechanism, the turning component 4 and the oil pump, etc., the lifting, turning and transferring of the mold car during the processing of concrete strips is realized, which improves the automation and precision of the entire process. The clamping component 5 is included.

[0027] First, the clamping assembly 5 is rotatably installed on the lower part of the lifting device 3 to stably clamp the mold cart before the flipping operation, ensuring that the mold does not shake or shift during the subsequent flipping process, thereby improving the stability and safety of the system operation.

[0028] The mobile mechanism has a lifting device 3 fixed at its lower part. The mobile structure controls the lifting device 3 to perform lateral movement and lifting. The lifting device 3 body is fixedly installed below the mobile mechanism through the connecting structure, which serves to receive and transmit the load of the clamping component 5. It also has a controllable lifting function, which can accurately dock and lift the mold car in different height ranges. The mobile mechanism is the driving foundation of the entire system and has dual movement capabilities of lateral movement and vertical lifting. Through the built-in drive unit, the lifting device 3 can be moved within the track range set on the site, so that the lifting device 3 and the clamped mold car can be transferred from the original position to the flipping or cutting station on the site.

[0029] The flipping component 4 is fixed at the lower part of the moving mechanism, forming a rotary connection mechanism between the clamping component 5 and the lifting device 3. The flipping component 4 drives the clamping component 5 to perform a flipping action on the mold carriage of the blank to be cut, which in turn drives the clamping component 5 and the clamped mold carriage to flip around the horizontal axis. This flipping action can realize the conversion of the mold from a horizontal state to a vertical state, and cooperate with the mold opening and closing device set in the site to perform mold opening operation.

[0030] The oil pump is connected to the hydraulic units of the moving mechanism and the clamping assembly 5 via transmission pipes, enabling hydraulic drive actions. As the energy core of the hydraulic drive system, the oil pump provides stable hydraulic power output through its connection to the hydraulic units of the moving mechanism and the clamping assembly 5. This allows for hydraulic control of all actions, including the lifting of the lifting device 3, the closing of the clamping mechanism, and the movement of the tilting assembly 4. The system features rapid response, high torque output, and high control precision. Together, these structures constitute a highly automated and stable aerial tilting and transferring platform, significantly improving upon traditional processes such as high manual labor intensity, unstable mold posture, and incomplete demolding. This effectively enhances the continuity of the strip processing process and product consistency.

[0031] In this embodiment, the moving mechanism adopts a dual hydraulic lateral moving machine 1 structure, which is installed on the top of the site to support and drive the lifting device 3 to achieve lateral movement and vertical lifting operations.

[0032] Specifically, it includes a hydraulic traverse machine 1 fixed on the top of the site. The hydraulic traverse machine 1 is controlled by an oil pump and drives the vertical moving component 2 fixed on the moving part of the hydraulic traverse machine 1 to perform traverse movement. Each hydraulic traverse machine 1 is installed on the top frame structure of the site via a track. Its traverse machine body is equipped with a lateral sliding component. Under the action of the hydraulic driving force provided by the oil pump, it can achieve stable and smooth traverse movement along the preset track.

[0033] The vertical moving component 2 includes a support frame 201. The hydraulic transverse moving machine 1 has two supports 201. Each hydraulic transverse moving machine 1 has a support frame 201 fixedly installed on its moving part. The two support frames 201 are fixedly connected by a support plate 203, thereby ensuring the synchronous operation and structural rigidity of the entire moving system, enhancing the anti-swaying ability of the equipment during the moving process, and ensuring that the load is evenly distributed during the flipping or hoisting process, avoiding structural deformation or unstable operation of the equipment caused by unilateral force.

[0034] Each support frame 201 has a vertical hydraulic cylinder 202 fixedly installed on one side. The output end of the vertical hydraulic cylinder 202 passes through the support frame 201 and is fixedly connected to the lifting device 3. The vertical hydraulic cylinder 202 is controlled by the oil pump to drive the lifting device 3 to perform lifting and lowering actions. When the oil pump is turned on, the hydraulic system provides hydraulic power to the vertical hydraulic cylinder 202, pushing the piston rod of the hydraulic cylinder to perform extension and retraction actions, thereby driving the lifting device 3 to achieve lifting and lowering movements in the vertical direction, realizing the lifting or placement operation of the mold car.

[0035] Since the entire horizontal and vertical movement is driven by oil pumps and centrally controlled through pipelines, the system has the characteristics of fast control response, stable operation, and precise operation. It effectively solves the problems of difficult positioning and insufficient alignment accuracy in traditional manual hoisting, and provides a reliable support platform for the automated operation of the billet transfer car in the air.

[0036] In this embodiment, the lifting device 3 includes a crossbar 301, and a mounting seat 302 fixed on the upper part of the crossbar 301 is fixedly connected to the output end of the vertical hydraulic cylinder 202. The crossbar 301 serves as the main load-bearing component, and the mounting seat 302 is fixedly connected to the upper part of the crossbar 301. The mounting seat 302 is connected to the output end of the vertical hydraulic cylinder 202, so that the lifting device 3 can achieve vertical lifting and lowering movement with the extension and retraction of the hydraulic cylinder.

[0037] An extension plate 303 is fixedly connected to the lower part of the crossbar 301, serving as an installation platform for the clamping assembly 5;

[0038] The clamping assembly 5 includes a clamping hydraulic cylinder 501 fixed to the lower part of the extension plate 303. The output end of the clamping hydraulic cylinder 501 is fixedly connected to the clamping plate 502 slidably installed on the lower part of the extension plate 303. The inner side of the clamping plate 502 is provided with a keyway 503 that matches the mold carriage. The oil pump works with the clamping hydraulic cylinder 501 to drive the clamping plates 502 on both sides to perform clamping actions. It can form a stable position with the mold carriage during the clamping process. The user can install an opening and closing mold device on the crossbar 301 for mold opening of the template carriage.

[0039] Driven by an oil pump, the clamping hydraulic cylinder 501 can simultaneously push the two clamping plates 502 to retract or open, thereby achieving precise clamping and release of the mold carriage. Since the clamping plates 502 are equipped with a dedicated keyway 503, the clamping process can prevent the mold carriage from rotating or misaligning during lifting or flipping, improving the safety and accuracy of the handling and flipping process. In addition, the crossbar 301 is also provided with an installation interface, which allows users to directly fix the mold opening and closing device on the crossbar 301 according to their needs, realizing the integration of clamping and mold opening operations, further improving the functional integration and automation level of the overhead flipping and transfer of the blank carriage.

[0040] In this embodiment, the flipping assembly 4 includes a lifting plate 401 fixed to the lower part of the support frame 201, and a toothed plate 403 fixedly installed on a bent plate 402 fixed to the rear part of the lifting plate 401. The toothed plate 403 is engaged with an annular toothed groove 404 opened on the outside of the clamping plate 502. When the lifting device 3 is raised, the two clamping plates 502 are driven by the toothed plate 403 to flip the clamped mold car. When the lifting device 3 is raised under the drive of the vertical hydraulic cylinder 202, the clamping plate 502 rises synchronously with the lifting device 3. Since the toothed plate 403 is fixed and engaged with the toothed groove on the clamping plate 502, the clamping plate 502 is forced to rotate under the restricted trajectory during the lifting process, thereby driving the clamped mold car to gradually flip around the horizontal axis and transition from the horizontal state to the vertical state.

[0041] This structure utilizes the linear displacement generated by the lifting of the hoist 3 to convert the rotation and flipping action of the mold carriage, avoiding the need for a separate flipping power source, effectively simplifying the mechanism, improving the integration and coordination of the equipment, and achieving the goal of simultaneous lifting and flipping. This ensures that the mold carriage flips to a vertical position in a stable and uniform manner, providing favorable conditions for subsequent mold opening and demolding operations.

[0042] The working principle of this utility model is as follows: the clamping assembly 5, the lifting device 3, the moving mechanism, the flipping assembly 4, and the oil pump work together to achieve the lifting, flipping, and fixed-point transfer of the mold cart; during operation, the clamping assembly 5 uses a hydraulically driven clamping plate 502 to stably clamp the mold cart to be cut, preventing shaking during lifting and flipping; the moving mechanism adopts a top double hydraulic transverse transfer mechanism 1, which, together with the vertical hydraulic cylinder 202, realizes the transverse movement and lifting of the lifting device 3, thereby driving the clamped mold cart to move smoothly in the horizontal trajectory and vertical direction; the lifting... The lifting device 3 forms a support platform through the crossbar 301 and the extension plate 303, which transmits the lifting and clamping actions to the clamping assembly 5. During the flipping process, the toothed plate 403 on the lifting plate 401 meshes with the annular toothed groove 404 on the outside of the clamping plate 502. The lifting device 3 rises and drives the clamping plate 502 to rotate in a restricted manner, thereby driving the mold carriage to flip from a horizontal position to a vertical position around the horizontal axis. It also works with the mold opening and closing device to complete subsequent mold opening, demolding and other operations, realizing the linkage control of the flipping action and vertical lifting, which greatly improves the automation of the process and the efficiency of operation.

[0043] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. An overhead transfer carriage for processing concrete slabs, comprising a gripping assembly (5), characterized in that, Also includes: When the lifting device (3) and the clamping assembly (5) are rotatably installed on the lower part of the lifting device (3), the clamping assembly (5) clamps the mold car of the blank to be cut in the site. The moving mechanism, wherein the lifting device (3) is fixed at the lower part of the moving mechanism, and the moving mechanism controls the lifting device (3) to perform lateral and lifting actions; The flipping component (4) is fixed to the lower part of the moving mechanism. The flipping component (4) drives the clamping component (5) to perform a flipping action on the mold car of the blank to be cut, and cooperates with the mold opening and closing device set in the site to perform the mold opening operation. The oil pump is connected to the hydraulic unit of the moving mechanism and the clamping assembly (5) through a transmission pipe to realize hydraulic drive action.

2. The overhead turn and transfer carriage for processing concrete panels according to claim 1, characterized in that: The moving mechanism includes a hydraulic traverse machine (1) fixed to the top of the site. The hydraulic traverse machine (1) is controlled by the oil pump and drives the vertical moving component (2) fixed on the moving part of the hydraulic traverse machine (1) to perform traverse movement.

3. The overhead turn and transfer carriage for processing concrete panels according to claim 2, characterized in that: The vertical moving component (2) includes a support frame (201). The hydraulic transverse moving machine (1) is provided with two supports (201) and each moving part of the hydraulic transverse moving machine (1) is fixedly installed with a support frame (201). The two support frames (201) are fixedly connected by a support plate (203).

4. The overhead turn and transfer carriage for processing concrete panels according to claim 3, characterized in that: Each of the support frames (201) is fixedly installed on one side with a vertical hydraulic cylinder (202), and the output end of the vertical hydraulic cylinder (202) passes through the support frame (201) and is fixedly connected to the lifting device (3).

5. The overhead turn and transfer carriage for processing concrete panels according to claim 4, characterized in that: The vertical hydraulic cylinder (202) is controlled by the oil pump to drive the lifting device (3) to perform lifting and lowering actions.

6. The overhead turn and transfer carriage for processing concrete panels according to claim 4, characterized in that: The lifting device (3) includes a crossbar (301), a mounting seat (302) fixed on the upper part of the crossbar (301) is fixedly connected to the output end of the vertical hydraulic cylinder (202), and an extension plate (303) is fixedly connected to the lower part of the crossbar (301).

7. The overhead turn and transfer carriage for processing concrete panels according to claim 6, characterized in that: The clamping assembly (5) includes a clamping hydraulic cylinder (501) fixed to the lower part of the extension plate (303). The output end of the clamping hydraulic cylinder (501) is fixedly connected to the clamping plate (502) slidably installed on the lower part of the extension plate (303). The inner side of the clamping plate (502) is provided with a keyway (503) that matches the mold carriage. The oil pump cooperates with the clamping hydraulic cylinder (501) to drive the clamping plates (502) on both sides to perform clamping actions.

8. The overhead turn and transfer carriage for processing concrete panels according to claim 7, characterized in that: The flipping assembly (4) includes a lifting plate (401) fixed to the lower part of the support frame (201), and a toothed plate (403) fixed to the rear part of the lifting plate (401). The toothed plate (403) is engaged with an annular toothed groove (404) opened on the outside of the clamping plate (502). When the lifting device (3) is raised, the two clamping plates (502) are driven by the toothed plate (403) to flip the clamped mold car.

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