Automatic demolding equipment for Chinese-style tile forming

Abstract

The utility model belongs to the technical field of Chinese-style tile production, and particularly relates to Chinese-style tile forming automatic demolding equipment which comprises an operation table, a shell is fixedly connected to the outer wall of the operation table, a hydraulic cylinder is fixedly connected to the outer wall of the top end of the shell, the output end of the hydraulic cylinder is fixedly connected with an upper mold, and a demolding mechanism is arranged on the operation table. The demolding mechanism comprises a motor, and the motor is fixedly connected to the outer wall of the operation table. According to the automatic demolding equipment for Chinese-style tile forming, through ingenious cooperative operation of the motor, the lead screw, the moving block and a series of transmission structures, high automation of the Chinese-style tile demolding process is achieved, after Chinese-style tiles are formed, the motor drives the lead screw to rotate and drives the moving block and the fixed plate and the lower mold which are connected with the moving block to move, and in the moving process, the moving block is driven to move; the meshing of the gear and the rack automatically triggers the separation action of the lower mold, so that the lower mold is smoothly separated from the Chinese-style tile, manual intervention for demolding is not needed, the production efficiency is improved, and the labor cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of small blue tile production technology, specifically to an automated demolding device for small blue tile forming. Background Technology

[0002] Small blue tiles, generally referring to clay blue tiles, are tiles made primarily from clay powder, including shale and coal gangue, through mud processing, molding, drying, and firing. In the production of small blue tiles, the demolding process largely relies on manual operation. Workers need to manually separate the mold and remove the finished product after the small blue tile is formed. This process not only consumes a lot of manpower but is also slow, seriously affecting production efficiency and making it difficult to meet the needs of large-scale, high-efficiency production. Therefore, we propose an automated demolding device for small blue tile forming. Utility Model Content

[0003] The main objective of this invention is to provide an automated demolding device for small blue tile forming, which can solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model proposes an automated demolding device for small blue tile forming, comprising an operating table, a housing fixedly connected to the outer wall of the operating table, a hydraulic cylinder fixedly connected to the top outer wall of the housing, an upper mold fixedly connected to the output end of the hydraulic cylinder, and a demolding mechanism provided on the operating table, the demolding mechanism comprising:

[0005] The motor is fixedly connected to the outer wall of the operating table, and a lead screw is fixedly connected to the output end of the motor. The lead screw passes through the operating table and is rotatably connected to the operating table.

[0006] A moving block is threaded through and connected to a lead screw. A fixed plate is fixedly connected to the outer wall of the top of the moving block. The fixed plate has a sliding groove, and a lower mold is slidably connected to the sliding groove.

[0007] A gear, wherein the gear is penetrated by a moving block and rotatably connected to the moving block, and the gear is slidably connected to an elastic locking block;

[0008] A rotating block is penetrated by a moving block and rotatably connected to the moving block. A slot is provided on one side of the outer wall of the rotating block, and a rod is fixedly connected to the other side of the outer wall of the rotating block.

[0009] Preferably, the lower mold has an arc-shaped groove, the two ends of the arc-shaped groove are at different distances from the center, and the distance between the lower end and the center is greater than the distance between the upper end and the center. The arc-shaped groove is slidably connected to the rod.

[0010] Preferably, the operating table has a through groove, and a limit plate is fixedly connected to the upper outer wall of the operating table.

[0011] Preferably, a rack is fixedly connected to the upper end of the inner wall of the operating table, and a guide rod is fixedly connected to the inner wall of the operating table. The guide rod passes through the moving block and is slidably connected to the moving block.

[0012] Preferably, the inner wall of the shell is provided with a heating device, and there are two sets of heating devices, which are symmetrically distributed on both sides of the inner wall of the shell.

[0013] Preferably, the lower mold is provided in two sets.

[0014] This utility model provides an automated demolding device for small blue tile forming. It has the following beneficial effects:

[0015] (1) The automated demolding equipment for small blue tile forming achieves a high degree of automation in the demolding process of small blue tiles through the coordinated operation of a clever motor, lead screw, moving block and a series of transmission structures. After the small blue tile is formed, the motor drives the lead screw to rotate, which drives the moving block and the connected fixed plate and lower mold to move. During the movement, the meshing of the gear and rack automatically triggers the separation action of the lower mold, so that the lower mold is smoothly separated from the small blue tile. There is no need for manual intervention in demolding, which greatly improves production efficiency and reduces labor costs.

[0016] (2) The automated demolding equipment for small blue tile forming achieves unidirectional rotation of the rotating block through the gear and rotating block interlocking design. During the re-meshing process of the gear and rack, the inclined surface of the elastic block interacts cleverly with the slot, so that the elastic block can be smoothly disengaged under the action of the slot, while ensuring that the rotating block remains stationary. When the gear rotates to the predetermined position, the elastic block automatically resets under the action of the spring force, so as to facilitate the next demolding process. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the present invention;

[0020] Figure 3 This is a three-dimensional structural diagram of part of the demolding mechanism of this utility model;

[0021] Figure 4This is a schematic diagram of the three-dimensional cross-sectional structure of the rotating block of this utility model;

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 ;

[0023] Figure 6 This is a three-dimensional structural diagram of the lower mold of this utility model;

[0024] Figure 7 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 .

[0025] Explanation of icon numbers:

[0026] 1. Operating platform; 11. Through slot; 12. Limiting plate; 13. Rack; 14. Guide rod; 2. Housing; 21. Heating device; 3. Hydraulic cylinder; 4. Upper mold; 51. Motor; 52. Lead screw; 53. Moving block; 54. Gear; 541. Elastic locking block; 55. Rotating block; 551. Slot; 552. Rod body; 56. Fixing plate; 561. Slide groove; 57. Lower mold.

[0027] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-7 This utility model proposes an automated demolding device for small blue tile forming, including an operating table 1, a shell 2 fixedly connected to the outer wall of the operating table 1, a heating device 21 provided on the inner wall of the shell 2, two sets of heating devices 21 are provided, the two sets of heating devices 21 are symmetrically distributed on the inner walls of both sides of the shell 2, a hydraulic cylinder 3 is fixedly connected to the outer wall of the top of the shell 2, an upper mold 4 is fixedly connected to the output end of the hydraulic cylinder 3, and a demolding mechanism is provided on the operating table 1.

[0030] In an embodiment of this utility model, in order to demold the small blue tiles, the demolding mechanism specifically includes a motor 51, which is fixedly connected to the outer wall of the operating table 1. A lead screw 52 is fixedly connected to the output end of the motor 51. The lead screw 52 passes through the operating table 1 and is rotatably connected to the operating table 1. A moving block 53 is passed through the lead screw 52 and is threadedly connected to the lead screw 52. A fixing plate 56 is fixedly connected to the outer wall of the top of the moving block 53. The fixing plate 56 has a sliding groove 561. The sliding groove 561 is slidably connected to the lower mold 57. The lower mold 57 has two sets. A gear 54 is passed through the moving block 53 and is rotatably connected to the moving block 53. An elastic locking block 541 is slidably connected to the gear 54. A rotating block 55 is passed through the moving block 53 and is rotatably connected to the moving block 53. A locking groove 551 is opened on one side of the outer wall of the rotating block 55. A rod 552 is fixedly connected to the other side of the outer wall of the rotating block 55.

[0031] Furthermore, the lower mold 57 has an arc-shaped groove, which is slidably connected to the rod 552. The operating table 1 has a through groove 11. A limit plate 12 is fixedly connected to the upper outer wall of the operating table 1. A rack 13 is fixedly connected to the upper end of the inner wall of the operating table 1. A guide rod 14 is fixedly connected to the inner wall of the operating table 1. The guide rod 14 passes through the moving block 53 and is slidably connected to the moving block 53.

[0032] In this invention, during use, the raw materials are first quantitatively placed in the lower mold 57. Then, the motor 51 is started to control the lower mold 57 to move directly above the upper mold 4. Next, the hydraulic cylinder 3 is activated, causing the upper mold 4 to move downwards until it overlaps with the lower mold 57. Then, the heating device 21 is turned on to heat the lower mold 57, thereby accelerating the forming speed of the small blue tile. After the small blue tile is formed, the hydraulic cylinder 3 is controlled to disengage the upper mold 4 from the lower mold 57. Then, the motor 51 is started again. At this time, under the transmission of the lead screw 52 and the moving block 53, the fixed plate 56 drives the lower mold 57 to move outwards. During this movement, the gear 54 meshes with the rack 13. At this time, the gear 54, under the action of the rack 13, drives the elastic locking block 541 to rotate sixty degrees. Figure 4As shown, when gear 54 rotates 60 degrees, the right-angled side of elastic block 541 will press against the slot 551 on rotating block 55, causing rotating block 55 to rotate 60 degrees synchronously. During this process, rod 552, which is fixedly connected to rotating block 55, will slide in arc groove. At this time, rod 552 will apply force to the two sets of lower molds 57, causing the two sets of lower molds 57 to separate from each other, thereby causing the lower molds 57 to detach from the small blue tile, thus achieving the purpose of demolding. Subsequently, driven by motor 51, the two sets of lower molds 57 will contact the limiting plate 12. At this time, the limiting plate 12 will apply force to the lower molds 57, causing the two sets of lower molds 57 to close together. Then, the process is completed by the machine. The operator removes the molded small blue tile, puts the raw material back in, and then drives the motor 51 to drive the lower mold 57 back to the bottom of the upper mold 4. During this process, the gear 54 will mesh with the rack 13 again. During this process, the inclined surface of the elastic block 541 will apply force to the slot 551. At this time, the elastic block 541 will disengage from the slot 551 under the force of the slot 551. At this time, the rotating block 55 remains stationary. When the gear 54 rotates sixty degrees, the elastic block 541 and the slot 551 will overlap again. At this time, the elastic block 541 will be inserted into the slot 551 again under the elastic force of the spring, thus completing the engagement between the gear 54 and the rotating block 55.

[0033] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. An automatic tile forming and demolding apparatus, comprising an operating table (1), characterized in that: The operating table (1) is fixedly connected to a housing (2) on its outer wall. A hydraulic cylinder (3) is fixedly connected to the top outer wall of the housing (2). An upper mold (4) is fixedly connected to the output end of the hydraulic cylinder (3). The operating table (1) is provided with a demolding mechanism, which includes: The motor (51) is fixedly connected to the outer wall of the operating table (1). The output end of the motor (51) is fixedly connected to a lead screw (52). The lead screw (52) passes through the operating table (1) and is rotatably connected to the operating table (1). A moving block (53) is penetrated by a lead screw (52) and threadedly connected to the lead screw (52). A fixing plate (56) is fixedly connected to the outer wall of the top of the moving block (53). A sliding groove (561) is provided on the fixing plate (56). A lower mold (57) is slidably connected to the sliding groove (561). Gear (54), the gear (54) is penetrated by the moving block (53) and rotatably connected to the moving block (53), the gear (54) is slidably connected to the elastic block (541); A rotating block (55) is penetrated by a moving block (53) and rotatably connected to the moving block (53). A slot (551) is provided on one side of the outer wall of the rotating block (55), and a rod (552) is fixedly connected to the other side of the outer wall of the rotating block (55).

2. The automatic tile forming and demolding apparatus according to claim 1, wherein: The lower mold (57) has an arc-shaped groove, which is slidably connected to the rod (552).

3. The automatic tile forming and demolding apparatus according to claim 1, wherein: The operating table (1) has a through groove (11), and a limit plate (12) is fixedly connected to the upper outer wall of the operating table (1).

4. The automatic tile forming and demolding apparatus according to claim 1, wherein: A rack (13) is fixedly connected to the upper end of the inner wall of the operating table (1), and a guide rod (14) is fixedly connected to the inner wall of the operating table (1). The guide rod (14) passes through the moving block (53) and is slidably connected to the moving block (53).

5. The automatic tile forming and demolding apparatus according to claim 1, wherein: The inner wall of the shell (2) is provided with a heating device (21). There are two sets of heating devices (21), which are symmetrically distributed on both sides of the inner wall of the shell (2).

6. The automatic tile forming and demolding apparatus according to claim 1, wherein: The lower mold (57) has two sets.

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