Ultra-long graphite positioning and processing device
By designing an ultra-long graphite positioning and processing device, a blower and a negative pressure collection box are used to automatically collect debris. Combined with a servo motor and an electric push rod, positioning and cutting are achieved, solving the problem of inconvenient debris collection in traditional graphite cutting devices and ensuring safety and cutting quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAOYANG XINGWANG GRAPHITE PROD CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-21
AI Technical Summary
Traditional graphite cutting devices are inconvenient to collect during cutting, and the debris spreads into the air, affecting safety and making cleanup difficult, which in turn affects the safety of electrical equipment and workers.
An ultra-long graphite positioning and processing device was designed, which includes a base plate, a top plate, a cutting device and a dust removal device. It uses a fan and a negative pressure collection box to automatically collect debris, and combines a servo motor and an electric push rod to achieve positioning, cutting and fixing, ensuring that the debris does not spread.
It effectively collects cutting debris, keeps the working environment clean, ensures safety, improves cutting quality and efficiency, and reduces waste rate.
Smart Images
Figure CN224145039U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of graphite technology, specifically to an ultra-long graphite positioning and processing device. Background Technology
[0002] Graphite is a crystalline form of carbon, hexagonal in crystal system, ranging in color from iron-black to dark gray. It is chemically inert, corrosion-resistant, and does not readily react with acids or alkalis. When heated strongly in air or oxygen, it can burn and produce carbon dioxide. Strong oxidizing agents will oxidize it into organic acids. It is used as an anti-wear agent and lubricant, and is used to make crucibles, electrodes, dry batteries, and pencil leads. High-purity graphite can be used as a neutron moderator in nuclear reactors.
[0003] Traditional graphite cutting devices are inconvenient to use because the debris generated during cutting is difficult to collect. Once the graphite debris spreads into the surrounding air, it can affect the personal safety of the workers and is also troublesome to clean up and collect. It can also affect electrical equipment, thus causing inconvenience to the workers. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an ultra-long graphite positioning and processing device, which solves the problem that traditional graphite cutting devices are inconvenient to collect during cutting. Once graphite fragments spread into the surrounding air, they can affect the personal safety of workers, and subsequent cleaning and collection are also troublesome. They can also affect electrical equipment, thus causing inconvenience to workers.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an ultra-long graphite positioning and processing device, comprising a base plate, a top plate fixedly connected to the top of the base plate, a first concave plate fixedly connected to one side of the top of the base plate, a second concave plate fixedly connected to the side of the top of the base plate away from the first concave plate, a controller disposed above one side of the top plate, and a dust removal device disposed on one side of the top plate. The dust removal device comprises: a collection box fixedly connected to one side of the top of the top plate; a fan disposed inside the upper part of the collection box, with its output end connected to the top of the collection box; a filter plate fixedly connected to the lower part of the collection box and fixedly connected to the bottom of the fan; a conduit extending through one side of the top plate and connected to the bottom of the collection box; and a collection plate connected to the end of the conduit. The fan extracts air from inside the collection box, and through a negative pressure effect, debris enters the interior of the collection box through the conduit.
[0006] Preferably, a cutting device is provided on one side of the top plate. The cutting device includes: a first electric push rod, fixedly connected to the outer wall of one side of the top plate, and its output end is fixedly connected to the outer wall of the collecting plate; a support plate, fixedly connected to the output end of the first electric push rod; a first servo motor, fixedly connected to the lower part of the outer wall of the support plate; and a cutting blade, fixedly connected to the output end of the first servo motor, and rotatably connected to the inner wall of the collecting plate through a sealed bearing. The first electric push rod changes the position and height of the cutting blade, and the first servo motor drives the cutting blade to complete the cutting.
[0007] Preferably, a fixing device is provided above one side of the base plate, the fixing device comprising: a second electric push rod, fixedly connected to the outer wall of the support plate; a first fixing plate, fixedly connected to the output end of the second electric push rod; a third electric push rod, fixedly connected to the bottom of the top plate; and a second fixing plate, fixedly connected to the output end of the third electric push rod; wherein the second electric push rod changes the position height of the first fixing plate, and the third electric push rod changes the position height of the second fixing plate.
[0008] Preferably, a driving device is provided at the top of the top plate, the driving device comprising: a vertical plate, fixedly connected to one side of the top of the top plate; a second servo motor, fixedly connected to the outer wall of the vertical plate; a threaded rod, fixedly connected to the output end of the second servo motor and rotatably connected to the inner wall of the vertical plate through a bearing; and a driving plate, threadedly connected to the outer wall of the threaded rod and slidably engaged with the inner wall of the top plate; wherein, the second servo motor drives the driving plate to move along the inner wall of the top plate through the threaded rod.
[0009] Preferably, the inner wall of the drive plate is rotatably connected to a ball bearing that fits against the outer wall of the top plate, and a push plate is sleeved below the drive plate. The inner wall of the push plate is threadedly connected to a fixing rod that abuts against the outer wall of the drive plate. Beneficial effects
[0010] This utility model provides an ultra-long graphite positioning and processing device. It has the following advantages: Through the cooperation of a base plate, a top plate, a cutting device, and a dust removal device, this ultra-long graphite positioning and processing device can automatically collect the dust generated during cutting, preventing the debris from spreading into the surrounding air. This effectively ensures a clean working environment and avoids the hazards caused by the arbitrary spread of graphite debris, thus ensuring operational safety and facilitating use by workers.
[0011] With the help of the drive device, the operation of the second servo motor can be controlled to achieve the cutting of graphite of different lengths, thereby realizing the positioning cutting function, ensuring the quality of the operation, and also facilitating the subsequent processing of graphite by the staff.
[0012] With the help of a fixing device, the stability of the graphite can be ensured during cutting, thereby avoiding vibration and deviation during cutting. This ensures the cutting quality of the graphite, reduces the waste rate, and guarantees the quality of work. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 for Figure 1 A structural diagram of the drive plate, fixing rod, and push plate;
[0015] Figure 3 for Figure 1 A schematic diagram of the structure of the second concave plate, the cutting blade, and the first servo motor;
[0016] Figure 4 for Figure 1 A schematic diagram of the structure of the collection box, fan and filter plate.
[0017] In the diagram: 1. Base plate; 2. Dust removal device; 21. Collection box; 22. Fan; 23. Filter plate; 24. Conduit; 25. Collection plate; 3. Cutting device; 31. First electric push rod; 32. Support plate; 33. First servo motor; 34. Cutting blade; 4. Fixing device; 41. Second electric push rod; 42. First fixing plate; 43. Third electric push rod; 44. Second fixing plate; 5. Drive device; 51. Second servo motor; 52. Vertical plate; 53. Threaded rod; 54. Drive plate; 541. Push plate; 542. Fixing rod; 543. Ball bearing; 6. Controller; 7. First concave plate; 8. Top plate; 9. Second concave plate. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.
[0020] Traditional graphite cutting devices are inconvenient to collect the debris generated during cutting. Once the graphite debris spreads into the surrounding air, it can affect the personal safety of the workers and is also troublesome to clean up and collect. It can also affect electrical equipment, thus causing inconvenience to the workers.
[0021] In view of this, the present invention provides an ultra-long graphite positioning and processing device. Through the cooperation of the base plate, top plate, cutting device and dust removal device, the dust generated during cutting can be automatically collected, preventing the debris generated during cutting from spreading into the surrounding air. This can effectively ensure the cleanliness of the surrounding working environment and avoid the hazards caused by the arbitrary spread of graphite debris, thereby ensuring work safety and making it convenient for workers to use.
[0022] Example 1: By Figure 1 , 2 As shown in section 4, an ultra-long graphite positioning and processing device includes a base plate 1, a top plate 8 fixedly connected to the top of the base plate 1, a first concave plate 7 fixedly connected to one side of the top of the base plate 1, a second concave plate 9 fixedly connected to the side of the top of the base plate 1 away from the first concave plate 7, a controller 6 disposed above one side of the top plate 8, and a dust removal device 2 disposed on one side of the top plate 8. The dust removal device 2 includes: a collection box 21 fixedly connected to one side of the top of the top plate 8; a fan 22 disposed inside the upper part of the collection box 21, with its output end connected to the top of the collection box 21; a filter plate 23 fixedly connected to the lower part of the collection box 21 and fixedly connected to the bottom of the fan 22; a conduit 24 passing through one side of the top plate 8 and connected to the bottom of the collection box 21; and a collection plate 25 connected to the end of the conduit 24. The fan 22 draws out the air inside the collection box 21, and through the negative pressure effect, the debris enters the interior of the collection box 21 through the conduit 24.
[0023] In the specific implementation process, it is worth noting that the model of the blower 22 is not limited, as long as it meets the usage requirements. Similarly, the mesh size of the filter plate 23 is not limited, as long as it meets the usage requirements. Workers need to periodically disassemble and clean the filter plate 23 to prevent clogging and its impact on overall collection efficiency. The cleaning cycle is not limited and can be determined according to the actual operating conditions, based on the technical characteristics of this case. The controller 6 can control the blower 22, the first servo motor 33, the second servo motor 51, the first electric push rod 31, the second electric push rod 41, and the third electric push rod 43 to operate automatically. They can be connected via wires. The connection method is not limited and can be selected according to the actual operation. This case does not impose any restrictions. Its working principle and operation method are all existing public technologies, which will not be described in detail here. Those skilled in the art should understand them in a broad sense. The controller 6, fan 22, first servo motor 33, second servo motor 51, first electric push rod 31, second electric push rod 41 and third electric push rod 43 should all have dustproof measures. The specific measures are not limited and only need to meet the usage requirements. The conduit 24 is a telescopic hose, which can realize automatic extension and retraction to ensure the quality of debris collection. The specific material is not limited and only needs to meet the usage requirements.
[0024] Furthermore, a cutting device 3 is provided on one side of the top plate 8. The cutting device 3 includes: a first electric push rod 31, which is fixedly connected to the outer wall of one side of the top plate 8 and whose output end is fixedly connected to the outer wall of the collecting plate 25; a support plate 32, which is fixedly connected to the output end of the first electric push rod 31; a first servo motor 33, which is fixedly connected to the lower part of the outer wall of the support plate 32; and a cutting blade 34, which is fixedly connected to the output end of the first servo motor 33 and is rotatably connected to the inner wall of the collecting plate 25 through a sealed bearing. The first electric push rod 31 changes the position and height of the cutting blade 34, and the first servo motor 33 drives the cutting blade 34 to complete the cutting.
[0025] In the specific implementation process, it is worth noting that there are no restrictions on the model of the first servo motor 33 and the first electric push rod 31, as long as they meet the usage requirements. The first servo motor 33 can drive the cutting blade 34 to rotate, and then the position and height of the cutting blade 34 can be changed by the first electric push rod 31 in order to realize the cutting of graphite.
[0026] Specifically, when using this ultra-long graphite positioning and processing device, when cutting graphite, the operator turns on the first servo motor 33, which drives the cutting blade 34 to rotate. Then, the first electric push rod 31 changes the position and height of the cutting blade 34, thereby cutting the graphite. Then, the blower 22 is turned on, which extracts the air from the collection box 21. At this time, the air pressure inside the collection box 21 decreases, and then the graphite blocked by the collection plate 25 can be sucked into the collection box 21 through the conduit 24, thereby realizing the collection of graphite fragments.
[0027] Example 2: From Figure 1 and 3 It can be seen that a fixing device 4 is provided on one side of the base plate 1. The fixing device 4 includes: a second electric push rod 41, which is fixedly connected to the outer wall of the support plate 32; a first fixing plate 42, which is fixedly connected to the output end of the second electric push rod 41; a third electric push rod 43, which is fixedly connected to the bottom of the top plate 8; and a second fixing plate 44, which is fixedly connected to the output end of the third electric push rod 43. The second electric push rod 41 changes the position height of the first fixing plate 42, and the third electric push rod 43 changes the position height of the second fixing plate 44.
[0028] In the specific implementation process, it is worth noting that the models of the second electric push rod 41 and the third electric push rod 43 are not limited, as long as they meet the usage requirements. When the second electric push rod 41 drives the first fixed plate 42 and the third electric push rod 43 drive the second fixed plate 44 to move downward, the graphite can be pressed and fixed by the second concave plate 9 and the first concave plate 7.
[0029] Specifically, based on the above embodiment one, when the graphite is fixed, the second electric push rod 41 drives the first fixing plate 42 to move downward. At this time, the graphite can be pressed against the first fixing plate 42 and the second concave plate 9. Then, the third electric push rod 43 drives the second fixing plate 44 to move downward. The graphite is pressed against the second fixing plate 44 and the first concave plate 7. At this time, the two ends of the graphite during cutting can be fixed.
[0030] Example 3: From Figure 1 and 2 It is known that a driving device 5 is provided on the top of the top plate 8. The driving device 5 includes: a vertical plate 52, which is fixedly connected to one side of the top of the top plate 8; a second servo motor 51, which is fixedly connected to the outer wall of the vertical plate 52; a threaded rod 53, which is fixedly connected to the output end of the second servo motor 51 and is rotatably connected to the inner wall of the vertical plate 52 through a bearing; and a driving plate 54, which is threadedly connected to the outer wall of the threaded rod 53 and is slidably engaged with the inner wall of the top plate 8. The second servo motor 51 drives the driving plate 54 to move along the inner wall of the top plate 8 through the threaded rod 53.
[0031] In the specific implementation process, it is worth noting that the model of the second servo motor 51 is not limited, as long as it meets the usage requirements. The second servo motor 51 can drive the threaded rod 53 to rotate, and then change the position of the drive plate 54. The operator can control the working device of the second servo motor 51 through the controller 6, and then achieve the positioning processing of graphite by changing the position of the drive plate 54.
[0032] Furthermore, the inner wall of the drive plate 54 is rotatably connected to a ball bearing 543 that fits against the outer wall of the top plate 8, and a push plate 541 is sleeved below the drive plate 54. The inner wall of the push plate 541 is threadedly connected to a fixing rod 542 that abuts against the outer wall of the drive plate 54.
[0033] In the specific implementation process, it is worth noting that the ball bearing 543 can reduce the friction between the drive plate 54 and the top plate 8, and the fixing rod 542 can clamp and limit the push plate 541 and the drive plate 54.
[0034] Specifically, based on the above embodiment one, when feeding graphite, the operator twists the fixing rod 542. When the fixing rod 542 leaves the outer wall of the drive plate 54, the position height of the push plate 541 can be adjusted. When the position of the push plate 541 is appropriate, the fixing rod 542 can be used to limit it. Then the second servo motor 51 is turned on, and the second servo motor 51 can drive the threaded rod 53 to rotate. At this time, the threaded rod 53 can drive the drive plate 54 to move along the inner wall of the top plate 8 so as to realize the feeding of graphite through the push plate 541.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An ultra-long graphite positioning and machining device, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a top plate (8), one side of the top of the bottom plate (1) is fixedly connected with a first concave plate (7), and the side, away from the first concave plate (7), of the top of the bottom plate (1) is fixedly connected with a second concave plate (9), the top plate (8) is provided with a controller (6) on the top of one side of the top plate (8), and the top plate (8) is provided with a dust removal device (2) on one side of the top plate (8). The dust removal device (2) comprises: A collecting box (21) is fixedly connected to the top of the top plate (8); A fan (22) is arranged on the top of the inside of the collecting box (21) and is communicated with the top of the collecting box (21); A filter plate (23) is fixedly connected to the bottom of the inside of the collecting box (21) and is fixedly connected with the bottom of the fan (22); A guide pipe (24) penetrates the top of one side of the top plate (8) and is communicated with the bottom of the collecting box (21); A collecting plate (25) is communicated with the end of the guide pipe (24); 2. The ultra-long graphite positioning and machining device according to claim 1, characterized in that: The fan (22) draws out the air in the collecting box (21), and the debris enters the inside of the collecting box (21) through the guide pipe (24) by the negative pressure effect. The top plate (8) is provided with a cutting device (3) on one side of the top plate (8), and the cutting device (3) comprises: A first electric push rod (31) is fixedly connected to the outer wall of one side of the top plate (8) and is fixedly connected with the outer wall of the collecting plate (25); A support plate (32) is fixedly connected to the output end of the first electric push rod (31); A first servo motor (33) is fixedly connected to the outer wall below of the support plate (32); A cutting knife (34) is fixedly connected to the output end of the first servo motor (33) and is rotatably connected with the inner wall of the collecting plate (25) through a sealing bearing; 3. The ultra-long graphite positioning and machining device according to claim 2, characterized in that: The first electric push rod (31) changes the position height of the cutting knife (34), and the first servo motor (33) drives the cutting knife (34) to complete cutting. The bottom plate (1) is provided with a fixing device (4) on the top of one side of the bottom plate (1), and the fixing device (4) comprises: A second electric push rod (41) is fixedly connected to the outer wall of the support plate (32); A first fixing plate (42) is fixedly connected to the output end of the second electric push rod (41); A third electric push rod (43) is fixedly connected to the bottom of the top plate (8); A second fixing plate (44) is fixedly connected to the output end of the third electric push rod (43); 4. The ultra-long graphite positioning and machining device according to claim 1, characterized in that: The second electric push rod (41) changes the position height of the first fixing plate (42), and the third electric push rod (43) changes the position height of the second fixing plate (44). The top plate (8) is provided with a driving device (5) on the top of the top plate (8), and the driving device (5) comprises: A vertical plate (52) is fixedly connected to the top of one side of the top plate (8); A second servo motor (51) is fixedly connected to the outer wall of the vertical plate (52); A threaded rod (53) is fixedly connected to the output end of the second servo motor (51) and is rotatably connected with the inner wall of the vertical plate (52) through a bearing; A driving plate (54) is threadedly connected to the outer wall of the threaded rod (53) and is in sliding clamping connection with the inner wall of the top plate (8); The second servo motor (51) drives the driving plate (54) to move along the inner wall of the top plate (8) through the threaded rod (53).
5. The ultra-long graphite positioning and machining device according to claim 4, characterized in that: The inner wall of the driving plate (54) is rotationally connected with a ball bearing (543) which is in abutment with the outer wall of the top plate (8), and the lower portion of the driving plate (54) is sleeved with a push plate (541), and the inner wall of the push plate (541) is threadedly connected with a fixed rod (542) which is in abutment with the outer wall of the driving plate (54).