Internal mixer with environment-friendly automatic dust collection function
By designing an exhaust fan to drive the exhaust gas to rotate and spray out, and by installing detachable components in the internal mixer, the problems of uneven contact of exhaust gas and inconvenient filter cleaning in the internal mixer are solved, thereby improving dust collection efficiency and convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YIXING YANGSHENG MASCH CO LTD
- Filing Date
- 2025-05-09
- Publication Date
- 2026-04-21
AI Technical Summary
Uneven contact between the exhaust gas from the internal mixer and the filter screen leads to the accumulation of smoke and dust, affecting the dust collection efficiency. Furthermore, after long-term use, the accumulated smoke and dust on the filter screen and activated carbon surface are not easy to clean.
An environmentally friendly automatic dust-collecting internal mixer was designed. The exhaust gas is driven into the rotating pipe by a fan and sprayed out through multiple rotating nozzles to ensure uniform contact between the exhaust gas and the filter plate. Combined with activated carbon plates to adsorb dust, the filter plate is easy to clean and replace through detachable installation components.
This achieves uniform contact between the exhaust gas and the filter plate, improving filtration and dust collection efficiency, and facilitating the cleaning of the filter plate and the replacement of activated carbon, thus avoiding any impact on the dust collection effect.
Smart Images

Figure CN224145072U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of internal mixer technology, specifically to an internal mixer with environmentally friendly automatic dust extraction. Background Technology
[0002] A closed-type plastic mixer, also known as an internal mixer, is mainly composed of a mixing chamber, also called a plasticizing chamber. It is a mixing machine that uses the rotation of a paddle wheel to give materials a shearing action inside a closed cylindrical container. Both the container and the impeller have small holes, which can be used to adjust the temperature of the material by heating or cooling. It is used for mixing plastics or rubber.
[0003] The prior art patent document CN215703133U provides a novel internal mixer, including an internal mixer and a support. The support is fixedly connected to the lower surface of the internal mixer, and a fixed plate is fixedly connected to one side of the internal mixer. A box is provided on the upper surface of the fixed plate, and a purification device is provided inside the box. An exhaust pipe is provided on the upper surface of the box, and a dust collection hopper is provided at the lower end of the box, with the lower end of the dust collection hopper penetrating one side of the fixed plate. Through the provided exhaust fan, box, purification device, and dust collection hopper, the flue gas can be treated cleanly and without pollution, and the cost is low. The provided limiting rod, spring, fixing block, and limiting rod facilitate the placement of a dust collection bag at the lower end of the dust collection hopper, so that the dust collection bag can be fixed under its action, which is beneficial for the centralized treatment of flue gas.
[0004] Although the device has many beneficial effects, the following problems still exist: During the use of the device, the exhaust gas from the internal mixer does not come into uniform contact with the filter screen, causing dust to accumulate in some places and affecting the dust collection efficiency; secondly, after long-term use, dust accumulates on the surface of the filter screen and activated carbon, which is not easy to clean and affects subsequent dust collection, and needs to be improved. In view of this, we propose an internal mixer with environmentally friendly automatic dust collection. Utility Model Content
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract, and the title, and such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] 1. Technical problems to be solved:
[0007] To address the issues of uneven contact between the exhaust gas and the filter screen in the internal mixer, which leads to dust accumulation in certain areas and affects dust collection efficiency, and the accumulation of dust on the filter screen and activated carbon surface after long-term use, which makes cleaning difficult and affects subsequent dust collection, this utility model is proposed.
[0008] Therefore, the purpose of this utility model is to provide an environmentally friendly automatic dust-collecting internal mixer, which makes the exhaust gas of the internal mixer contact the filter screen more evenly, effectively improving the separation and filtration efficiency, facilitating the cleaning of accumulated dust on the filter screen surface, making it easy to replace activated carbon, and avoiding affecting the dust collection effect.
[0009] 2. Technical Solution:
[0010] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0011] An environmentally friendly, automatically dust-collecting internal mixer includes a mixer body, an exhaust fan mounted on the side wall of the mixer body, an air supply pipe at the output end of the exhaust fan, and a dust collection box at the other end of the air supply pipe. The dust collection box contains a dust collection assembly, which includes a motor located at the bottom of the dust collection box. The motor output end has a rotating pipe rotatably connected to the bottom of the other end of the air supply pipe. Multiple nozzles are mounted on the outer circumference of the rotating pipe. Two bases are located at the bottom of the dust collection box's inner cavity. A first filter plate is mounted on one top end of each base. An activated carbon plate is mounted on the inner circumference of the first filter plate, and a second filter plate is mounted on the inner circumference of the activated carbon plate. A top plate is mounted on the top of the first filter plate. A cover plate is mounted on the top of the dust collection box. Mounting components are mounted on both sides of the bottom of the cover plate. An exhaust pipe is located at the bottom of the side wall of the dust collection box. The exhaust fan and motor are electrically connected to an external power source. The first and second filter plates clamp the activated carbon plate for easy fixation, preventing the activated carbon plate from loosening and affecting dust collection.
[0012] As a preferred embodiment of this utility model of an environmentally friendly automatic dust-collecting internal mixer, the mounting assembly includes a positioning block. Positioning grooves are formed on both sides of the top of the dust collection box, and slots are formed on the side walls of both positioning grooves. A rotating rod is rotatably connected to the top of the positioning block, and a gear is provided at the bottom of the rotating rod. The gear meshes with a toothed plate, and a spring is provided at one end of the toothed plate. The spring force always abuts against the toothed plate, keeping the toothed plate inside the slot and preventing shaking that could cause the toothed plate to move out of the slot and affect stability.
[0013] As a preferred embodiment of the present invention, an internal mixer with environmentally friendly automatic dust extraction, wherein the cross-section of the base is L-shaped, and the pore diameter of the first filter plate is smaller than that of the second filter plate.
[0014] As a preferred embodiment of the present invention, an internal mixer with environmentally friendly automatic dust collection is provided, wherein a groove is provided at the bottom of the inner cavity of the dust collection box, the size and position of the base match the size and position of the groove, and magnetic sheets are provided on the side wall of the base and the side wall of the top plate.
[0015] As a preferred embodiment of this utility model of an environmentally friendly, automatically dust-collecting internal mixer, a sealing ring is provided on the inner circumference of the top plate. The sealing ring is made of silicone rubber, and its size and position match the size and position of the gas delivery pipe. The silicone rubber sealing ring is more resistant to high temperatures, preventing the waste gas temperature generated by the internal mixer from being too high and affecting the sealing effect.
[0016] As a preferred embodiment of the present invention, an internal mixer with environmentally friendly automatic dust extraction, wherein the size and position of the positioning block match the size and position of the positioning groove, and the size and position of the slot match the size and position of the other end of the toothed plate.
[0017] As a preferred embodiment of the present invention, an internal mixer with environmentally friendly automatic dust extraction is provided, wherein the top of the rotating rod is provided with a handle, and the outer circumference of the handle is provided with multiple striped protrusions.
[0018] 3. Beneficial effects:
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] This type of internal mixer with environmentally friendly automatic dust collection uses an exhaust fan to drive the waste gas generated by the internal mixer body to be transported from the air supply pipe to the rotating pipe. By turning on the motor, the rotating pipe is driven to rotate, so that the waste gas is sprayed out from multiple nozzles. Under the action of centrifugal force, the waste gas is made to contact the second filter plate more evenly, improving the filtration and dust collection efficiency. The activated carbon plate adsorbs the smoke and dust, and the filtered waste gas is discharged from the exhaust pipe.
[0021] This type of internal mixer with environmentally friendly automatic dust collection works by rotating a rotating rod to drive the gears, which in turn moves the toothed plate inward and the cover plate upward. The first filter plate, activated carbon plate, and second filter plate are then removed for cleaning or replacement. After reinstallation, the positioning block is inserted into the positioning slot, the rotating rod is released, and the toothed plate is moved by the spring's rebound force to engage with the slot and lock in place. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0023] Figure 1 This is a schematic diagram of the overall structure of a mixing machine with environmentally friendly automatic dust collection according to the present invention;
[0024] Figure 2This is a schematic diagram of the internal structure of the dust collection box of an internal mixer with environmentally friendly automatic dust collection according to the present invention;
[0025] Figure 3 This is a schematic diagram of the motor rotor structure of a mixer with environmentally friendly automatic dust collection according to the present invention.
[0026] Figure 4 This is a schematic diagram of the dust collection component structure of an internal mixer with environmentally friendly automatic dust collection according to the present invention;
[0027] Figure 5 This is a schematic diagram of the installation components of an internal mixer with environmentally friendly automatic dust collection according to the present invention.
[0028] The following are the labels in the diagram: 1. Internal mixer body; 2. Exhaust fan; 3. Air supply pipe; 4. Dust collection box; 5. Dust collection assembly; 6. Cover plate; 7. Mounting assembly; 8. Exhaust pipe; 501. Motor; 502. Rotary pipe; 503. Nozzle; 504. Base; 505. First filter plate; 506. Activated carbon plate; 507. Second filter plate; 508. Top plate; 509. Magnetic sheet; 510. Sealing ring; 701. Positioning block; 702. Positioning groove; 703. Slot; 704. Rotating rod; 705. Gear; 706. Toothed plate; 707. Spring; 708. Handle. Detailed Implementation
[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0030] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0031] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0032] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0033] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0034] This utility model provides an overall structural diagram of an embodiment of an internal mixer with environmentally friendly automatic dust extraction, including:
[0035] Please see Figures 1-5 This embodiment of an internal mixer with environmentally friendly automatic dust collection includes a mixer body 1. An exhaust fan 2 is fixedly mounted on the side wall of the mixer body 1. An air supply pipe 3 is fixedly mounted at the output end of the exhaust fan 2. A dust collection box 4 is fixedly mounted at the other end of the air supply pipe 3. A dust collection assembly 5 is rotatably connected inside the dust collection box 4. The dust collection assembly 5 includes a motor 501 located at the bottom of the dust collection box 4. A rotating pipe 502, rotatably connected to the bottom of the other end of the air supply pipe 3, is fixedly mounted at the output end of the motor 501. Multiple nozzles 503 are welded to the outer circumference of the rotating pipe 502. Two bases 504 are snapped into the bottom of the inner cavity of the dust collection box 4. A first filter plate 505 is welded to one end of the top of each base 504. An activated carbon plate 506 is fixedly mounted on the inner circumference of the first filter plate 505. A second filter plate 507 is fixedly installed on the inner wall of the first filter plate 505. A top plate 508 is welded to the top of the dust collection box 4. A cover plate 6 is snapped onto the top of the dust collection box 4. Mounting components 7 are fixedly installed on both sides of the bottom of the cover plate 6. An exhaust pipe 8 is fixedly installed on the bottom of the side wall of the dust collection box 4. The exhaust fan 2 and the motor 501 are electrically connected to an external power source. The exhaust gas generated by the internal mixer body 1 is driven by the exhaust fan 2 to be transported from the gas delivery pipe 3 to the rotating pipe 502. By turning on the motor 501, the rotating pipe 502 is rotated, so that the exhaust gas is sprayed out from multiple nozzles 503. Under the action of centrifugal force, the exhaust gas is made to contact the second filter plate 507 more evenly, improving the filtration and dust collection efficiency. The smoke and dust are adsorbed by the activated carbon plate 506. The filtered exhaust gas is discharged from the exhaust pipe 8.
[0036] It is worth noting that, in order to facilitate the removal of the filter plates for cleaning, the installation component 7 specifically includes a positioning block 701. Positioning grooves 702 are provided on both sides of the top of the dust collection box 4. Each of the two positioning grooves 702 has a slot 703 on its side wall. A rotating rod 704 is rotatably connected to the top of the positioning block 701. A gear 705 is fixed to the bottom of the rotating rod 704. The gear 705 meshes with a toothed plate 706. A spring 707 is fixed to one end of the toothed plate 706. By rotating the rotating rod 704, the gear 705 rotates, causing the toothed plate 706 to move inward and the cover plate 6 to move upward. The first filter plate 505, activated carbon plate 506, and second filter plate 507 can be removed for cleaning or replacement. After reinstallation, the positioning block 701 is inserted into the positioning groove 702, the rotating rod 704 is released, and the toothed plate 706 moves and engages with the slot 703 through the rebound force of the spring 707, thus locking the filter plates.
[0037] Next, to facilitate the cleaning of smoke and dust, specifically, the base 504 has an L-shaped cross-section, and the pore size of the first filter plate 505 is smaller than that of the second filter plate 507. The L-shaped cross-section of the base 504 facilitates the collection of smoke and dust filtered from the surface of the second filter plate 507 into the base 504, making it easy to remove and clean. The first filter plate 505, with a pore size smaller than that of the second filter plate 507, facilitates layered filtration, effectively improving the filtration effect.
[0038] Meanwhile, to facilitate the splicing of the two bases 504, a groove is opened at the bottom of the inner cavity of the dust collection box 4. The size and position of the base 504 match the size and position of the groove. Magnetic sheets 509 are fixed on the side wall of the base 504 and the side wall of the top plate 508. The groove that matches the size and position of the base 504 makes it easy to define the position of the base 504. The magnetic sheets 509 make it easy for the two bases 504 to be adsorbed and spliced, avoiding separation and affecting dust collection and filtration.
[0039] Furthermore, to prevent unfiltered smoke from escaping, a sealing ring 510 is fixedly installed on the inner circumference of the top plate 508. The sealing ring 510 is made of silicone rubber, and its size and position match the size and position of the gas supply pipe 3. The silicone rubber sealing ring 510 helps to improve the sealing performance and prevents unfiltered smoke from escaping from the gap between the gas supply pipe 3 and the top plate 508.
[0040] It is worth noting that, in order to improve stability, the dimensions and positions of the positioning block 701 are matched with the dimensions and positions of the positioning groove 702, and the dimensions and positions of the slot 703 are matched with the dimensions and positions of the other end of the toothed plate 706. The slot 703, which matches the dimensions and positions of the other end of the toothed plate 706, facilitates improved engagement stability and prevents loosening from affecting dust collection.
[0041] Finally, to facilitate use by staff, a handle 708 is fixedly provided on the top of the rotating rod 704. Multiple striped protrusions are fixedly provided on the outer circumference of the handle 708. The striped protrusions of the handle 708 facilitate the increase of friction and make it easier for staff to turn it.
[0042] In addition, the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. Furthermore, the scope of protection of this utility model does not involve improvements to the internal structure and methods.
[0043] The device or equipment models mentioned in this article may be as follows:
[0044] Exhaust fan 2: 4-72-5 / A;
[0045] Motor 501: Y90S-2.
[0046] Combination Figures 1-5 The specific usage process of the internal mixer with environmentally friendly automatic dust collection in this embodiment is as follows:
[0047] 1: When this device is needed to be used for an internal mixer with environmental protection automatic dust collection, two first filter plates 505 are spliced and fitted outside the rotating tube 502. The exhaust fan 2 is started to transport the exhaust gas generated by the internal mixer body 1 from the air supply pipe 3 to the rotating tube 502. The motor 501 is started to make the rotating tube 502 rotate and drive the exhaust gas to be evenly sprayed from multiple nozzles 503 to the second filter plate 507. The filtered exhaust gas is discharged from the exhaust pipe 8.
[0048] 2: Twist the lever 708 to make the lever 704 drive the gear 705 to rotate, thereby moving the toothed plate 706 inward and the cover plate 6 upward. Take out the first filter plate 505, activated carbon plate 506, and second filter plate 507 for cleaning or replacement. After reinstallation, the positioning block 701 is inserted into the positioning groove 702. Release the lever 704, and the rebound force of the spring 707 will drive the toothed plate 706 to move and engage with the groove 703.
[0049] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An internal mixer having an environmentally friendly automatic dust suction, characterized by, The equipment includes a mixer body (1), a blower (2) on the side wall of the mixer body (1), an air supply pipe (3) at the output end of the blower (2), a dust collection box (4) at the other end of the air supply pipe (3), a dust collection assembly (5) inside the dust collection box (4), the dust collection assembly (5) including a motor (501) at the bottom of the dust collection box (4), a rotating pipe (502) at the output end of the motor (501) rotatably connected to the bottom of the other end of the air supply pipe (3), a plurality of nozzles (503) on the outer circumference of the rotating pipe (502), and a dust collection box (4) at the bottom of its inner cavity. There are two bases (504). A first filter plate (505) is provided at one top end of the base (504). An activated carbon plate (506) is provided on the inner circumference of the first filter plate (505). A second filter plate (507) is provided on the inner circumference of the activated carbon plate (506). A top plate (508) is provided on the top of the first filter plate (505). A cover plate (6) is provided on the top of the dust collection box (4). Mounting components (7) are provided on both sides of the bottom of the cover plate (6). An exhaust pipe (8) is provided at the bottom of the side wall of the dust collection box (4). The exhaust fan (2) and the motor (501) are electrically connected to an external power source.
2. The mixer with environmentally friendly automatic dust suction according to claim 1, characterized in that, The installation assembly (7) includes a positioning block (701), and the top of the dust collection box (4) is provided with positioning grooves (702) on both sides. The side walls of the two positioning grooves (702) are provided with slots (703). The top of the positioning block (701) is rotatably connected to a rotating rod (704). The bottom of the rotating rod (704) is provided with a gear (705). The gear (705) meshes with a toothed plate (706). One end of the toothed plate (706) is provided with a spring (707).
3. The mixer with environmentally friendly automatic dust suction according to claim 2, characterized in that, The base (504) has an L-shaped cross-section, and the aperture of the first filter plate (505) is smaller than that of the second filter plate (507).
4. The mixer with environmentally friendly automatic dust suction according to claim 3, characterized in that, The bottom of the inner cavity of the vacuum box (4) is provided with a groove, and the size and position of the base (504) match the size and position of the groove. Both the side wall of the base (504) and the side wall of the top plate (508) are provided with magnetic sheets (509).
5. The mixer with environmentally friendly automatic dust suction according to claim 4, characterized in that, The inner circumference of the top plate (508) is provided with a sealing ring (510), the sealing ring (510) is made of silicone rubber, and the size and position of the sealing ring (510) match the size and position of the gas pipeline (3).
6. The mixer with environmentally friendly automatic dust suction according to claim 5, characterized in that, The size and position of the positioning block (701) match the size and position of the positioning groove (702), and the size and position of the slot (703) match the size and position of the other end of the toothed plate (706).
7. The mixer with environmentally friendly automatic dust suction according to claim 6, characterized in that, The top of the rotating rod (704) is provided with a handle (708), and the outer circumference of the handle (708) is provided with multiple striped protrusions.
Citation Information
Patent Citations
Novel internal mixer
CN215703133U