Silica gel cable vulcanization heating device

By incorporating rollers and a four-sided heating structure within the vulcanization chamber, the problem of incomplete vulcanization of silicone cables is solved, enabling longer vulcanization dwell time and uniform heating, thereby improving vulcanization quality and overall performance.

CN224145142UActive Publication Date: 2026-04-21DONGGUAN ZHONGZHEN ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN ZHONGZHEN ENERGY TECH CO LTD
Filing Date
2025-04-21
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In traditional silicone cable vulcanization heating devices, the silicone cable stays in the vulcanization chamber for a short time, resulting in incomplete vulcanization and insufficient utilization.

Method used

Design a vulcanizing box with several evenly distributed rollers inside. A silicone cable is wound around the rollers and heated from all four sides by an inner wall heating wire and heating tube, which improves the residence time of the silicone cable in the vulcanizing box and the uniformity of heating.

Benefits of technology

It effectively improves the vulcanization quality of silicone cables, avoids incomplete vulcanization caused by insufficient heating time, and enhances the overall performance and heating uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silica gel cable vulcanization heating device which comprises a vulcanization box, a vulcanization cavity is arranged in the vulcanization box, a plurality of evenly-distributed rollers are rotationally installed in the vulcanization cavity through a rotating shaft, a wire inlet is formed in the outer wall of one side of the upper portion of the vulcanization box, and a wire outlet is formed in the outer wall of the opposite side of the lower portion of the vulcanization box. An unwinding support is fixedly installed on the outer side of the wire inlet and located on the outer wall of the vulcanization box, an unwinding roller is rotationally installed at the top end of the unwinding support through a rotating shaft, a winding support is fixedly installed on the outer side of the wire outlet and located on the outer wall of the vulcanization box, and a winding roller is rotationally installed at the top end of the winding support through a rotating shaft. According to the utility model, the rollers are designed and used, so that the wiring of the silica gel cable has the actual use effect of winding and conveying, the overall conveying length of the silica gel cable from inlet to outlet is effectively improved, the silica gel cable can be conveyed and stayed for a longer time in the vulcanization cavity, and the vulcanization heating quality can be effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of cable heating technology, specifically a silicone cable vulcanization heating device. Background Technology

[0002] Cables are mainly composed of cable connectors and cable bundles. The stability of their connection points is particularly important. Therefore, the insulation material on the outside of the cable connection points needs to be vulcanized. The purpose of vulcanization is to use high temperature to cause the chain molecules in the rubber to cross-link into network molecules, thereby strengthening its tensile strength, hardness, anti-aging, elasticity and other properties, making it more durable and able to adapt to harsher usage environments.

[0003] Most traditional silicone cable vulcanization heating devices involve threading the cable through one end, then through the vulcanization chamber, and finally out. However, this straight-line inlet and outlet method results in a short dwell time for the silicone cable in the vulcanization chamber during actual vulcanization heating, leading to incomplete vulcanization and certain limitations. Utility Model Content

[0004] The purpose of this invention is to provide a silicone cable vulcanization heating device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a silicone cable vulcanization heating device, comprising a vulcanization box, wherein a vulcanization chamber is provided inside the vulcanization box, and a plurality of evenly distributed rollers are rotatably mounted inside the vulcanization chamber via a rotating shaft. An inlet is provided on the upper outer wall of the vulcanization box, and an outlet is provided on the lower outer wall of the vulcanization box on the opposite side. An unwinding bracket is fixedly mounted on the outer side of the inlet and on the outer wall of the vulcanization box, and an unwinding roller is rotatably mounted on the top of the unwinding bracket via a rotating shaft. A winding bracket is fixedly mounted on the outer side of the outlet and on the outer wall of the vulcanization box, and a winding roller is rotatably mounted on the top of the winding bracket via a rotating shaft. A winding motor is fixedly mounted on the outer side of the top of the winding bracket, and the output shaft of the winding motor is fixedly connected to the rotating shaft of the winding roller.

[0006] Preferably, heating wires are fixedly installed on both sides of the inner wall of the vulcanizing chamber, and heating tubes are fixedly installed on the inner walls of the upper and lower ends of the vulcanizing chamber.

[0007] Preferably, a back plate is fixedly installed on the outer wall of the back of the vulcanizing box, and the back plate has a plurality of wall-mounting holes for wall fixing.

[0008] Preferably, a sealing door is provided on the outside of the vulcanizing chamber, and the sealing door is hinged to the vulcanizing box.

[0009] Preferably, the sealed door has a viewing window on its exterior, and transparent high-temperature explosion-proof glass is installed inside the viewing window. A handle is fixedly installed on one side of the outer wall of the sealed door.

[0010] Preferably, a control panel is fixedly installed on the upper front outer wall of the vulcanizing box. The control panel consists of a display screen and several physical buttons, and the display screen is a color display screen.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention utilizes a roller-driven conveying system for silicone cables. This method effectively increases the overall conveying length of the silicone cable from inlet to outlet, thereby extending its dwell time within the vulcanizing chamber. Compared to traditional linear conveying vulcanizing devices, this invention, through the roller design, achieves a winding conveying effect for the silicone cable, effectively increasing the overall conveying length and allowing the cable to remain in the vulcanizing chamber for a longer period. This increases the heated area of ​​the silicone cable, improving the quality of vulcanization and ensuring the cable is fully heated. It prevents incomplete vulcanization due to insufficient heating time, significantly enhancing overall performance and vulcanization quality, making it more practical.

[0013] Meanwhile, by setting heating structures on all four sides of the vulcanizing chamber, it achieves a four-sided fully enclosed vulcanizing heating effect during actual use, effectively improving the heating uniformity of the silicone cable and providing a uniform heating effect on all four sides. The temperature of the vulcanizing chamber area is more uniform, avoiding the technical problem of large temperature differences in the heating area, resulting in better heating effect and effectively improving the vulcanization quality of the silicone cable. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the external three-dimensional structure of the vulcanization heating device according to an embodiment of the present utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the vulcanizing box according to an embodiment of the present utility model;

[0016] Figure 3 This is a bottom view of the vulcanizing tank according to an embodiment of the present invention;

[0017] Figure 4 This is a frontal plan view of the vulcanization chamber structure according to an embodiment of the present invention.

[0018] In the diagram: 1. Vulcanizing box; 2. Vulcanizing chamber; 3. Roller; 4. Inlet; 5. Outlet; 6. Heating wire; 7. Heating tube; 8. Unwinding bracket; 9. Unwinding roller; 10. Rewinding bracket; 11. Rewinding roller; 12. Rewinding motor; 13. Back panel; 14. Sealing door; 15. Handle; 16. Control panel; 17. Display screen; 18. Physical buttons. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figure 1-4 An embodiment of this utility model is provided: a silicone cable vulcanization heating device, including a vulcanization box 1, a vulcanization chamber 2 is provided inside the vulcanization box 1, and a number of evenly distributed rollers 3 are rotatably installed inside the vulcanization chamber 2 via a rotating shaft. An inlet 4 is provided on the upper outer wall of the vulcanization box 1, and an outlet 5 is provided on the lower outer wall of the vulcanization box 1 on the opposite side.

[0023] In this structural design, the silicone cables requiring vulcanization can be inserted through the inlet 4, allowing them to enter the vulcanization chamber 2 of this invention. The inserted silicone cables then pass around the rollers 3 one by one and finally exit through the outlet 5. The specific routing of the silicone cables is shown in the attached instruction manual. Figure 4 As shown;

[0024] This invention uses several rollers 3 to wind and transport the silicone cable. In practical use, this method can effectively increase the overall transport length of the silicone cable from entry to exit, thereby increasing the residence time of the silicone cable in the vulcanizing chamber 1. Compared with traditional linear conveying vulcanizing devices, this invention, through the design and use of rollers 3, enables the silicone cable to have the practical effect of winding and transporting, effectively increasing the overall transport length of the silicone cable from entry to exit. This allows the silicone cable to be transported and resided in the vulcanizing chamber 2 for a longer time, increasing the heat coverage area of ​​the silicone cable. This effectively improves the quality of vulcanization heating, allowing the silicone cable to be fully heated and avoiding incomplete vulcanization due to insufficient heating time. This greatly improves the overall use effect and vulcanization quality, making it more practical.

[0025] In order to automate the unwinding and rewinding of the silicone cable, an unwinding bracket 8 is fixedly installed on the outer side of the inlet 4 and on the outer wall of the vulcanizing box 1. An unwinding roller 9 is rotatably installed on the top of the unwinding bracket 8 via a rotating shaft.

[0026] A winding bracket 10 is fixedly installed on the outer side of the outlet 5 and on the outer wall of the vulcanizing box 1. A winding roller 11 is rotatably installed on the top of the winding bracket 10 via a rotating shaft. A winding motor 12 is fixedly installed on the outer side of the top of the winding bracket 10. The output shaft of the winding motor 12 is fixedly connected to the rotating shaft of the winding roller 11.

[0027] Based on the above structure, in actual use, one end of the silicone cable wound on the unwinding roller 9 can be inserted through the inlet 4. After passing around several rollers 3, the inserted cable exits through the outlet 5, and its exiting end is wrapped and fixed on the take-up roller 11.

[0028] When automated winding and vulcanization heating is required, the winding motor 12 can be used. When the winding motor 12 is working, it drives the winding roller 11 to perform winding. At this time, the unwinding roller 9 is unwound under the winding action of the winding roller 11. The unwound cable can be continuously conveyed by the roller 3 and finally wound up by the winding roller 11 after vulcanization heating.

[0029] In this embodiment, to improve the overall heating effect of the vulcanization heating device of this utility model, heating wires 6 are fixedly installed on both sides of the inner wall of the vulcanization chamber 2, and heating tubes 7 are fixedly installed on the inner walls of the upper and lower ends of the vulcanization chamber 2. Heating can be carried out through the heating wires 6 and heating tubes 7. By setting heating structures on all four sides of the vulcanization chamber 2, a four-sided fully enclosed vulcanization heating effect is achieved in actual use, which effectively improves the heating uniformity of the silicone cable and has the actual use effect of uniform heating on all four sides. The temperature of the vulcanization chamber 2 is more uniform, avoiding the technical problem of large temperature difference in the heating area, resulting in better heating effect and effectively improving the vulcanization quality of the silicone cable.

[0030] In this embodiment, a back plate 13 is fixedly installed on the outer wall of the back of the vulcanizing box 1. The back plate 13 has several wall-mounting holes for wall fixing. The vulcanizing heating device of this utility model can be installed on the wall by expansion bolts or other wall mounting structures through the back plate 13, thus achieving the practical effect of wall-mounting. This can effectively reduce the occupation of workshop floor space, has good wall-mounting characteristics, improve the internal space utilization of the production workshop, and has better practicality.

[0031] In this embodiment, in order to seal the vulcanizing box 1 during operation, a sealing door 14 is provided on the outside of the vulcanizing chamber 2, and the sealing door 14 is movably hinged to the vulcanizing box 1 via a hinge.

[0032] The sealed door 14 has a viewing window on its exterior, and transparent high-temperature explosion-proof glass is installed inside the viewing window. A handle 15 is fixedly installed on one side of the outer wall of the sealed door 14. The internal state of the vulcanizing box 1 can be observed through the viewing window.

[0033] In this embodiment, in order to set up and perform functional operations on the vulcanizing box 1, a control panel 16 is fixedly installed on the upper front outer wall of the vulcanizing box 1. The control panel 16 consists of a display screen 17 and several physical buttons 18. The display screen 17 is a color display screen.

[0034] Working principle: In actual use, one end of the silicone cable wound on the unwinding roller 9 can be inserted through the inlet 4. After passing around several rollers 3, the inserted cable is passed out through the outlet 5, and the end of the cable is wound and fixed on the take-up roller 11.

[0035] At this time, the sealing door 14 can be closed, and the heating wire 6 and heating tube 7 can be turned on. The heating wire 6 and heating tube 7 can perform vulcanization heating treatment on the internal silicone cable to ensure normal high-temperature heating effect. At the same time, by setting heating structures on all four sides of the vulcanization chamber 2, it has a four-sided fully enclosed vulcanization heating effect in actual use, which effectively improves the heating uniformity of the silicone cable and has the actual use effect of uniform heating on all four sides. The temperature of the vulcanization chamber 2 is more uniform, avoiding the technical problem of large temperature difference in the heating area, and the heating effect is better, effectively improving the vulcanization quality of the silicone cable.

[0036] When automated winding and vulcanization heating is required, the winding motor 12 can be used. When the winding motor 12 is working, it drives the winding roller 11 to perform winding. At this time, the unwinding roller 9 is unwound under the winding action of the winding roller 11. The unwound cable can be continuously conveyed by the roller 3 and finally wound up by the winding roller 11 after vulcanization heating. This achieves the effect of automated cable conveying for vulcanization heating, making it more convenient to use.

[0037] During the process of the cable entering through the inlet 4 and exiting through the outlet 5, it passes through the vulcanization heating environment inside the vulcanization chamber 2. In this invention, the silicone cable is wound and conveyed by several rollers 3. In actual use, this method can effectively increase the overall conveying length of the silicone cable from inlet to outlet, thereby effectively increasing the dwell time of the silicone cable in the vulcanization chamber 1. Compared with the traditional straight-line conveying vulcanization device, this invention, through the design and use of rollers 3, can make the silicone cable have the actual effect of winding and conveying, effectively increasing the overall conveying length of the silicone cable from inlet to outlet, allowing the silicone cable to be conveyed and dwell in the vulcanization chamber 2 for a longer time, increasing the heat coverage area of ​​the silicone cable, thereby effectively improving the quality of vulcanization heating, allowing the silicone cable to be fully heated, avoiding the situation where the cable vulcanization is incomplete due to insufficient heating time, greatly improving the overall use effect and vulcanization quality, and making it more practical.

[0038] Furthermore, the vulcanizing heating device of this utility model can be installed on the wall by means of expansion bolts or other wall mounting structures through the back plate 13, thus achieving the practical effect of wall-mounted use. This can effectively reduce the occupation of workshop floor space, has good wall-mounted use characteristics, improve the internal space utilization of the production workshop, and has better practicality.

[0039] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A vulcanization heating device for a silicone cable, comprising a vulcanization box (1), characterized in that, The vulcanizing box (1) is provided with a vulcanizing chamber (2) inside. Several evenly distributed rollers (3) are installed inside the vulcanizing chamber (2) via a rotating shaft. An inlet (4) is provided on the upper outer wall of the vulcanizing box (1), and an outlet (5) is provided on the lower outer wall of the vulcanizing box (1). An unwinding bracket (8) is fixedly installed on the outer side of the inlet (4) and on the outer wall of the vulcanizing box (1). An unwinding roller (9) is rotatably installed on the top of the unwinding bracket (8) via a rotating shaft. A winding bracket (10) is fixedly installed on the outer side of the outlet (5) and on the outer wall of the vulcanizing box (1). A winding roller (11) is rotatably installed on the top of the winding bracket (10) via a rotating shaft. A winding motor (12) is fixedly installed on the outer side of the top of the winding bracket (10). The output shaft of the winding motor (12) is fixedly connected to the rotating shaft of the winding roller (11).

2. A silicone cable vulcanization heating device as claimed in claim 1, characterized in that: Heating wires (6) are fixedly installed on both sides of the inner wall of the vulcanizing chamber (2), and heating tubes (7) are fixedly installed on the inner walls of the upper and lower ends of the vulcanizing chamber (2).

3. A silicone cable vulcanization heating device as defined in claim 1, wherein: A back plate (13) is fixedly installed on the outer wall of the vulcanizing box (1), and the back plate (13) has several wall-mounting holes for wall fixing.

4. A silicone cable vulcanization heating device as defined in claim 1, wherein: A sealing door (14) is provided on the outside of the vulcanizing chamber (2), and the sealing door (14) is movably hinged to the vulcanizing box (1) by a hinge.

5. A silicone cable vulcanization heating device as claimed in claim 4, characterized in that: The sealed door (14) has a viewing window on its exterior, and transparent high-temperature explosion-proof glass is installed inside the viewing window. A handle (15) is fixedly installed on one side of the outer wall of the sealed door (14).

6. A silicone cable vulcanization heating device as defined in claim 1, wherein: A control panel (16) is fixedly installed on the upper front outer wall of the vulcanizing box (1). The control panel (16) consists of a display screen (17) and several physical buttons (18). The display screen (17) is a color display screen.