Relay contact piece and injection molding piece integrated forming equipment

Abstract

The utility model discloses a relay contact piece and injection molding piece integrated forming device, which relates to the technical field of injection molding and comprises a rotary station table, a plurality of injection molding bottom dies, an injection molding top die, a mechanical gripper, a clamping mechanism, a positioning mechanism and a detection camera. The injection molding top mold is mounted above one injection molding bottom mold, the mechanical gripper is mounted above the other injection molding bottom mold, the clamping mechanism is mounted on one side of the rotary station table, the positioning mechanism is mounted at the top of the clamping mechanism, and the detection camera is clamped to one end of the positioning mechanism. Through the arrangement mode that the clamping mechanism, the positioning mechanism and the detection camera are matched, multi-station injection molding is achieved, manual operation errors are avoided, automatic clamping and detection of formed parts are achieved, qualified products are automatically discharged, equipment is stopped in time for unqualified products, equipment maintenance and part replacement are convenient, and production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of injection molding technology, and in particular to a device for integrally molding relay contacts and injection molded parts. Background Technology

[0002] Relays are key components widely used in power control, automation systems, and electronic equipment. The way their contacts are joined to the injection-molded parts directly affects the relay's mechanical strength, conductivity, and long-term reliability. Traditional relay manufacturing processes typically employ a split-assembly method, where the metal contacts and plastic parts are manufactured separately and then joined together through riveting, welding, or insert injection molding. This results in insufficient robustness between the relay contacts and the injection-molded parts.

[0003] While existing equipment for integral molding of relay contacts and injection molded parts can integrally mold the contacts and injection molded parts, after the contacts are placed, due to differences in the materials of the structure or placement deviations, the contacts and injection molded parts may separate after injection molding. This results in the contacts remaining in the mold cavity when the integral part is clamped. If this defect is not detected in time, it will lead to an increase in the defect rate of subsequent production. At the same time, the contacts remaining in the mold will also affect the normal operation of subsequent injection molding, thus affecting the production efficiency of injection molding of relay contacts and injection molded parts. Utility Model Content

[0004] The purpose of this invention is to provide a device for integrally molding relay contacts and injection molded parts to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for integrally molding relay contacts and injection molded parts, comprising:

[0006] Rotary worktable;

[0007] Injection molds, a plurality of the injection molds are mounted on the upper surface of the rotary worktable;

[0008] An injection mold top mold is installed above one of the injection mold bottom molds;

[0009] A mechanical gripper, which is mounted above another injection molding bottom mold;

[0010] A clamping mechanism is installed on one side of a rotary worktable and is used for telescopic clamping of an integrally formed part.

[0011] A positioning mechanism is mounted on top of the clamping mechanism;

[0012] A detection camera is attached to one end of a positioning mechanism and is used for defect detection of relay contacts and injection molded parts that are integrally formed.

[0013] Preferably, the clamping mechanism includes:

[0014] An electric telescopic cylinder, wherein the electric telescopic cylinder is fixed to one side of a rotating worktable by a bracket;

[0015] A clamping pliers are installed on the telescopic end of an electric telescopic cylinder and are used to clamp integrally formed parts.

[0016] Preferably, the positioning mechanism is installed on the top of the electric telescopic cylinder, and the bottom of the clamping clamp is provided with a feeding frame, which is fixed obliquely to one side of the rotating worktable.

[0017] Preferably, the positioning mechanism includes:

[0018] A support frame, which is fixed to the top of the electric telescopic cylinder;

[0019] A card slot is provided at one end of the support frame, and the detection camera is snapped into the inner cavity of the card slot;

[0020] A limiting component is disposed on both sides of the inner cavity of the card slot;

[0021] A pulling component, which is connected to two limiting components.

[0022] Preferably, the card slot includes:

[0023] A connecting groove is provided at one end of the support frame;

[0024] The bearing groove is formed on both sides of the top of the connecting groove. The detection camera is snapped into the inner cavity of the bearing groove, and the limiting component slides through the inner wall of the bearing groove.

[0025] Preferably, the limiting component includes:

[0026] A limiting rod, which slides through the top of the bearing groove;

[0027] Rubber rings, multiple rubber rings are fixedly inserted into one end of the limiting rod;

[0028] A compression spring is sleeved on the outer wall of the limiting rod.

[0029] Preferably, the pulling component includes:

[0030] The movable groove is formed on the upper surface of the support frame;

[0031] A lever block that slides through the inner cavity of a movable groove;

[0032] A connecting plate is fixedly inserted and connected to the middle of two limiting rods, and one end of the compression spring is fixedly connected to the outer wall of the connecting plate.

[0033] Preferably, the limiting rod is slidably inserted into one end of the support frame, and the other end of the compression spring abuts against the inner wall of the movable groove. The compression spring always has a tendency to drive the limiting rod to move into the bearing groove.

[0034] The technical effects and advantages of this utility model are as follows:

[0035] This invention utilizes a combination of a clamping mechanism, a positioning mechanism, and a detection camera. By employing a rotating worktable with multiple injection molds and an injection top mold, it achieves multi-station injection molding, significantly improving production efficiency. A mechanical gripper automatically moves the relay contacts to the injection mold, avoiding human error and ensuring precise contact placement. The clamping, positioning, and detection cameras enable automatic clamping and inspection of molded parts. Qualified products are automatically unloaded, while unqualified products are promptly stopped, effectively reducing the defect rate and ensuring continuous production. The detection camera is easy to install and remove, facilitating equipment maintenance and component replacement, reducing downtime, and improving production efficiency. Attached Figure Description

[0036] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0037] Figure 2 This utility model Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0038] Figure 3 This is a partial cross-sectional view of the support frame of this utility model.

[0039] In the diagram: 1. Rotary worktable; 2. Injection bottom mold; 3. Injection top mold; 4. Mechanical gripper; 5. Clamping mechanism; 51. Electric telescopic cylinder; 52. Clamping clamp; 6. Positioning mechanism; 61. Support frame; 62. Slot; 621. Connecting slot; 622. Bearing slot; 63. Limiting component; 631. Limiting rod; 632. Rubber ring; 633. Compression spring; 64. Pulling component; 641. Movable slot; 642. Actuating block; 643. Connecting plate; 7. Detection camera; 8. Unloading frame. Detailed Implementation

[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0041] This utility model provides, for example Figure 1-3 The illustrated equipment for integral molding of relay contacts and injection molded parts includes a rotary table 1, injection mold 2, injection mold 3, mechanical gripper 4, clamping mechanism 5, positioning mechanism 6, and detection camera 7. Multiple injection molds 2 are mounted on the upper surface of the rotary table 1 to facilitate multi-station injection molding. The injection mold 3 is mounted above one of the injection molds 2. By rotating the rotary table 1, the injection mold 3 can sequentially injection mold the injection molds 2 on the rotary table 1. The mechanical gripper 4 is mounted above another injection mold 2. The mechanical gripper 4 facilitates the... The relay contact can be moved onto the injection mold 2, so that when the injection mold 3 is used for injection molding, the relay contact and the injection molten metal can be integrally injection molded. The clamping mechanism 5 is installed on one side of the rotary table 1. The clamping mechanism 5 is used for telescopic clamping of the integral molded part. The positioning mechanism 6 is installed on the top of the clamping mechanism 5. The detection camera 7 is snapped onto one end of the positioning mechanism 6. The detection camera 7 is used for defect detection of the integral molded part of the relay contact and the injection molded part, to prevent some relay contacts from failing to fuse with the injection molded part, resulting in the relay contacts being left in the inner cavity of the injection mold 2, which would affect the subsequent injection molding of the integral molded part.

[0042] The clamping mechanism 5 includes an electric telescopic cylinder 51 and a clamping clamp 52. The electric telescopic cylinder 51 is fixed to one side of the rotating worktable 1 by a bracket. The clamping clamp 52 is installed at the telescopic end of the electric telescopic cylinder 51. The clamping clamp 52 is an existing finished clamping body structure. The clamping clamp 52 is used to clamp the one-piece molded part. The bottom of the clamping clamp 52 is provided with a feeding frame 8. The feeding frame 8 is fixed obliquely to one side of the rotating worktable 1. After the clamping clamp 52 clamps the injection molded one-piece molded part from the injection mold 2 by the drive of the electric telescopic cylinder 51, it retracts and is photographed by the detection camera 7. If the inspection is qualified, the clamping clamp 52 releases the one-piece molded part so that the one-piece molded part can fall into the inner cavity of the feeding frame 8 for feeding. If the inspection is unqualified, the detection camera 7 is connected to the controller so that the controller can stop the rotating worktable 1, mechanical gripper 4 and other structures on the equipment, so as to facilitate timely cleaning of the residual contact pieces on the injection mold 2.

[0043] In addition, the positioning mechanism 6 is installed on the top of the electric telescopic cylinder 51. The positioning mechanism 6 includes a support frame 61, a slot 62, a limiting component 63, and a pulling component 64. The support frame 61 is fixed to the top of the electric telescopic cylinder 51. The slot 62 is opened at one end of the support frame 61. The detection camera 7 is snapped into the inner cavity of the slot 62. The detection camera 7 is connected to an external power supply through a controller. The limiting component 63 is set on both sides of the inner cavity of the slot 62. The pulling component 64 is connected to the two limiting components 63. By pulling the component 64, it is easy to release the limiting component 63 from the detection camera 7, so that the detection camera 7 can be easily installed and removed from one end of the support frame 61.

[0044] Specifically, the slot 62 includes a connecting slot 621 and a bearing slot 622. The connecting slot 621 is opened at one end of the support frame 61, and the bearing slot 622 is opened on both sides of the top of the connecting slot 621. The detection camera 7 is snapped into the inner cavity of the bearing slot 622. The opening of the connecting slot 621 makes it convenient to remove the detection camera 7 from the inner cavity of the bearing slot 622.

[0045] The limiting component 63 is slidably inserted into the inner wall of the bearing groove 622. The limiting component 63 includes a limiting rod 631, rubber rings 632 and a compression spring 633. The limiting rod 631 is slidably inserted into the top of the bearing groove 622 and is slidably inserted into one end of the support frame 61. Multiple rubber rings 632 are fixedly inserted into one end of the limiting rod 631 and are slidably inserted into one end of the support frame 61. This allows the rubber rings 632 to be placed on the top of the detection camera 7, reducing pressure damage to the sides of the detection camera 7. Furthermore, the insertion of the limiting rod 631 into the inner walls of both sides of the bearing groove 622 ensures that the detection camera 7 can be stably placed in the inner cavity of the bearing groove 622. The compression spring 633 is sleeved on the outer wall of the limiting rod 631.

[0046] The pulling assembly 64 includes a movable groove 641, an actuating block 642, and a connecting plate 643. The movable groove 641 is formed on the upper surface of the support frame 61. The actuating block 642 slides through the inner cavity of the movable groove 641. The connecting plate 643 is fixedly inserted and connected to the middle of the two limiting rods 631, and slidably inserted and connected to the middle of the support frame 61. One end of the compression spring 633 is fixedly connected to the outer wall of the connecting plate 643, and the other end of the compression spring 633 abuts against the inner wall of the movable groove 641. The compression spring 633 always tends to drive the limiting rod 631 into the bearing groove 622. The elasticity of the compression spring 633 makes it easy for the connecting plate 643 to push the two limiting rods 631 stably, so that the limiting rods 631 can stably limit the detection camera 7. By pulling the lever block 642, the limiting rod 631 slides out of the inner cavity of the bearing groove 622, making it easy to remove the detection camera 7 from the inner cavity of the bearing groove 622 and improving the convenience of replacing the detection camera 7.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A relay contact and injection molded piece integrated molding apparatus, characterized by, include: Rotary worktable (1); Injection mold (2), a plurality of the injection molds (2) are mounted on the upper surface of the rotary table (1); An injection mold top mold (3) is installed above one of the injection mold bottom molds (2); A mechanical gripper (4) is mounted above another injection mold (2); Clamping mechanism (5), the clamping mechanism (5) is installed on one side of the rotary worktable (1), the clamping mechanism (5) is used for telescopic clamping of integral molded parts; Positioning mechanism (6), which is mounted on top of clamping mechanism (5); The detection camera (7) is snapped onto one end of the positioning mechanism (6). The detection camera (7) is used for defect detection of the relay contact and the injection molded part.

2. The relay contact and injection molded piece integrally formed apparatus according to claim 1, wherein, The clamping mechanism (5) includes: Electric telescopic cylinder (51), the electric telescopic cylinder (51) is fixed to one side of the rotating worktable (1) by a bracket; Clamping pliers (52) are installed on the telescopic end of the electric telescopic cylinder (51) and are used for clamping integral molded parts.

3. The relay contact and injection molded piece integrally formed apparatus according to claim 2, wherein, The positioning mechanism (6) is installed on the top of the electric telescopic cylinder (51), and the bottom of the clamping clamp (52) is provided with a feeding frame (8), which is fixed obliquely to one side of the rotating worktable (1).

4. The relay contact and injection molded piece integrally formed apparatus according to claim 3, wherein, The positioning mechanism (6) includes: A support frame (61) is fixed to the top of the electric telescopic cylinder (51); Card slot (62), the card slot (62) is opened at one end of the support frame (61), and the detection camera (7) is snapped into the inner cavity of the card slot (62); A limiting component (63) is disposed on both sides of the inner cavity of the slot (62); A pull assembly (64) is connected to two limiting assemblies (63).

5. The relay contact and injection molded piece integrally formed apparatus of claim 4, wherein, The card slot (62) includes: A connecting groove (621) is provided at one end of the support frame (61); The bearing groove (622) is opened on both sides of the top of the connecting groove (621). The detection camera (7) is snapped into the inner cavity of the bearing groove (622). The limiting component (63) slides through the inner wall of the bearing groove (622).

6. The relay contact and injection molded piece integrally formed apparatus of claim 5, wherein, The limiting component (63) includes: A limiting rod (631) is slidably inserted into the top of the bearing groove (622); Rubber rings (632), a plurality of said rubber rings (632) are fixedly inserted through one end of the limiting rod (631); Compression spring (633) is sleeved on the outer wall of the limiting rod (631).

7. The relay contact and injection molded piece integrally formed apparatus of claim 6, wherein, The pulling assembly (64) includes: The movable groove (641) is formed on the upper surface of the support frame (61); A lever (642) is slidably inserted into the inner cavity of the movable groove (641); A connecting plate (643) is fixedly connected with the middle part of the two limiting rods (631), and one end of the compression spring (633) is fixedly connected with the outer wall of the connecting plate (643).

8. The relay contact and injection molded piece integrally formed apparatus of claim 6, wherein, The other end of the compression spring (633) abuts against the inner wall of the movable groove (641), and the compression spring (633) always has a driving tendency for the limiting rod (631) to move into the bearing groove (622).

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