Vacuum resin collecting tank capable of preventing pipeline from being blocked
By introducing a combination of a stirring module, a wall scraping module, and a serpentine heating wire into the resin collection tank, the problem of pipe blockage caused by uneven resin morphology was solved, achieving uniform heating and rapid discharge of the resin, thus improving the practicality of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO HONGYUE COMPOSITE MATERIAL CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-21
AI Technical Summary
During use, the existing resin collection tanks suffer from uneven resin morphology, resulting in the storage of solid and semi-solid resin inside the tank, which can easily cause pipe blockage problems. In addition, the device lacks heating function.
The resin is uniformly stirred using a stirring module and a wall scraping module, and the outer wall of the tank is heated by a serpentine heating wire to turn the resin into a liquid. Combined with an S-shaped scraper, the liquid resin is quickly discharged to avoid blockage.
This method achieves uniform heating and stirring of the resin, avoids pipe blockage, and improves the practicality of the device and the resin discharge efficiency.
Smart Images

Figure CN224146763U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resin collection tank technology, and in particular to a vacuum resin collection tank with anti-clogging pipeline. Background Technology
[0002] Resin generally refers to an organic polymer that softens or melts when heated, tends to flow under external force when softened, and is solid, semi-solid, or sometimes liquid at room temperature. A vacuum tank consists of a tank body and a lid. The lid contains an air intake device and an air chamber. The air intake device includes a plunger, and the air chamber contains several check valves. The air chamber is located inside the lid, with a recessed space above the lid into which a rod can be inserted. The end of the rod is pivotally connected to the end of the plunger, and a predetermined point on the rod is pivotally connected to the space within the lid. The air chamber has several air inlets and valve holes, each containing a check valve. An elastic element is placed inside the air chamber, which is pressed against the plunger. By rotating the rod, the plunger is driven to reciprocate within the air chamber, drawing gas from the tank body into the air chamber through the air inlets and out through the valve holes. The elastic element then returns the plunger to its original position, achieving a lever-based, labor-saving operation while efficiently extracting air.
[0003] However, the existing resin collection tanks have uneven resin morphology during use, resulting in solid and semi-solid resins being stored inside the collection tanks. Furthermore, the device does not have a heating function, which causes blockages in the pipelines during resin extraction.
[0004] Therefore, it is necessary to provide a vacuum resin collection tank with anti-clogging pipeline to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a vacuum resin collection tank with anti-clogging pipeline.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A vacuum resin collection tank with anti-clogging pipeline includes a stirring module, a wall scraping module, a tank body, a heat insulation cover, a serpentine heating wire, an L-shaped tube, a discharge valve, a controller, a pressure gauge, a feed inlet, and a feed inlet cover;
[0008] The stirring module is used to stir the resin inside the tank.
[0009] The wall scraping module is used to scrape off the resin adhering to the inner wall of the tank, so that the resin adhering to the inner wall of the tank falls into the tank and continues to be stirred, so that the resin is stirred evenly.
[0010] The serpentine heating wire loop is fitted around the outer wall of the tank and has a heating function, which facilitates heating the resin inside the tank and turning the resin into a liquid. This prevents the discharge valve from getting blocked when the resin is transported through the pipeline, thus improving the practicality of the device.
[0011] Preferably, the stirring module includes a U-shaped plate, which is fixedly connected to the tank body. The U-shaped plate is also fixedly connected to a vertical plate, which is fixedly connected to a motor. The output shaft of the motor is fixedly connected to the center of a synchronous pulley. The central shaft of the synchronous pulley passes through and is movably connected to the U-shaped plate. The central shaft of the synchronous pulley passes through and is movably connected to the middle of the rotating plate of the wall scraping module. The central shaft of the rotating plate of the wall scraping module is movably connected to the upper middle part of the tank body. A round rod is fixedly connected to the end of the central shaft of the synchronous pulley, and a stirring rod is fixedly connected to the lower part of the round rod.
[0012] Preferably, the wall scraping module includes the rotating plate, a gear ring is fixedly connected to the upper edge of the rotating plate, the gear ring meshes with a gear, the central shaft of the gear is movably connected to the U-shaped plate, the end of the central shaft of the gear is fixedly connected to the center of the second synchronous pulley, the second synchronous pulley is connected to the first synchronous pulley via a synchronous belt, the central shaft of the rotating plate is fixedly connected to symmetrical L-shaped scrapers, the lower ends of the two L-shaped scrapers are fixedly connected to S-shaped scrapers, the two L-shaped scrapers are respectively attached to the inner wall of the tank, and the S-shaped scrapers are attached to the lower part of the inner wall of the tank.
[0013] Preferably, the serpentine heating wire is looped around the outer wall of the tank, and the electrodes at both ends of the serpentine heating wire pass through and are fixedly connected to the heat insulation cover, and the inner wall of the heat insulation cover is fixedly connected to the outer wall of the tank.
[0014] Preferably, the lower part of one side of the tank is fixedly connected to the pipe, the pipe passes through and is fixedly connected to the bottom of the insulation cover, and the pipe is fixedly connected to the discharge valve.
[0015] Preferably, the upper side of the tank is fixedly connected to the L-shaped pipe.
[0016] Preferably, the housing of the pressure gauge passes through and is fixedly connected to the tank.
[0017] Preferably, the upper side of the tank is fixedly connected to the feed inlet, and the outer wall of the feed inlet is threadedly connected to the inner wall of the feed inlet cover.
[0018] Preferably, the controller is fixedly connected to one side of the heat insulation cover.
[0019] Compared with related technologies, the beneficial effects of this utility model are:
[0020] 1. When the motor starts, the stirring module agitates the resin in the tank. At the same time, the wall scraping module uses two L-shaped scrapers to scrape off the resin adhering to the inner wall of the tank, causing the resin adhering to the inner wall to fall into the tank and continue to be stirred. This process heats the resin evenly, turning it into a liquid. When it is necessary to discharge the resin, the high temperature turns it into a liquid, thus preventing the discharge valve from clogging when transported through pipelines, thereby improving the practicality of the device.
[0021] 2. The S-shaped scraper can push the liquid resin at the bottom of the tank during rotation, allowing the liquid resin to flow into the pipeline more quickly and be discharged more easily. Attached Figure Description
[0022] Figure 1 This is a three-dimensional schematic diagram of the present invention.
[0023] Figure 2 This is a schematic diagram of the connection structure after some parts of this utility model have been cut apart.
[0024] Figure 3 This is a schematic diagram of the connection structure of some parts of this utility model.
[0025] Figure 4 This is a schematic diagram of the connection structure after some parts of this utility model have been cut apart.
[0026] In the picture:
[0027] 1: Stirring module, 101. Motor, 102. Vertical plate, 103. Synchronous pulley one, 104. Round rod, 105. Stirring rod, 107. U-shaped plate; 2: Wall scraping module, 21. S-shaped scraper, 22. L-shaped scraper, 23. Gear ring, 24. Rotating plate, 25. Gear, 26. Synchronous pulley two, 27. Synchronous belt; 3: Tank body; 4: Insulation cover; 5. Snake-shaped heating wire; 6. L-shaped tube; 7: Discharge valve, 71. Pipeline; 8. Controller; 9. Pressure gauge; 10. Feed inlet; 11. Feed inlet cover. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0029] A vacuum resin collection tank with anti-clogging pipeline includes a stirring module 1, a wall scraping module 2, a tank body 3, a heat insulation cover 4, a serpentine heating wire 5, an L-shaped tube 6, a discharge valve 7, a controller 8, a pressure gauge 9, a feed inlet 10, and a feed inlet cover 11.
[0030] The stirring module 1 is used to stir the resin inside the tank 3;
[0031] The wall scraping module 2 is used to scrape off the resin adhering to the inner wall of the tank 3, so that the resin adhering to the inner wall of the tank 3 falls into the tank 3 and continues to be stirred, so that the resin is stirred evenly.
[0032] The serpentine heating wire 5 is looped around the outer wall of the tank 3 and has a heating function. It can heat the resin inside the tank 3 and turn the resin into a liquid. This prevents the discharge valve 7 from getting blocked when the resin is transported through the pipe 71, thus improving the practicality of the device.
[0033] The stirring module 1 includes a U-shaped plate 107, which is fixedly connected to the tank body 3. The U-shaped plate 107 is fixedly connected to a vertical plate 102, which is fixedly connected to a motor 101. The output shaft of the motor 101 is fixedly connected to the center of a synchronous pulley 103. The central shaft of the synchronous pulley 103 passes through and is movably connected to the U-shaped plate 107. The central shaft of the synchronous pulley 103 passes through and is movably connected to the middle of the rotating plate 24 of the wall scraping module 2. The central shaft of the rotating plate 24 of the wall scraping module 2 is movably connected to the upper middle part of the tank body 3. The end of the central shaft of the synchronous pulley 103 is fixedly connected to a round rod 104, and the lower part of the round rod 104 is fixedly connected to a stirring rod 105.
[0034] The scraping module 2 includes a rotating plate 24, with a gear ring 23 fixedly connected to the upper edge of the rotating plate 24. The gear ring 23 meshes with a gear 25. The central axis of the gear 25 is movably connected to the U-shaped plate 107. The end of the central axis of the gear 25 is fixedly connected to the center of the second synchronous pulley 26. The second synchronous pulley 26 is connected to the first synchronous pulley 103 via a synchronous belt 27. The central axis of the rotating plate 24 is fixedly connected to symmetrical L-shaped scrapers 22. The lower ends of the two L-shaped scrapers 22 are fixedly connected to S-shaped scrapers 21. The two L-shaped scrapers 22 are respectively attached to the inner wall of the tank body 3, and the S-shaped scrapers 21 are attached to the lower part of the inner wall of the tank body 3.
[0035] The serpentine heating wire 5 is looped around the outer wall of the tank body 3. The electrodes at both ends of the serpentine heating wire 5 pass through and are fixedly connected to the heat insulation cover 4. The inner wall of the heat insulation cover 4 is fixedly connected to the outer wall of the tank body 3.
[0036] The lower part of one side of the tank body 3 is fixedly connected to the pipe 71, the pipe 71 passes through and is fixedly connected to the bottom of the heat insulation cover 4, and the pipe 71 is fixedly connected to the discharge valve 7.
[0037] The upper side of the tank 3 is fixedly connected to the L-shaped pipe 6.
[0038] The housing of the pressure gauge 9 passes through and is fixedly connected to the tank 3.
[0039] The upper side of the tank body 3 is fixedly connected to the feed inlet 10, and the outer wall of the feed inlet 10 is threadedly connected to the inner wall of the feed inlet cover 11.
[0040] The controller 8 is fixedly connected to one side of the heat insulation cover 4.
[0041] The two electrodes of the serpentine heating wire 5 are electrically connected to the external power supply, the controller 8 is electrically connected to the motor 101 and the pressure gauge 9, and the L-shaped tube 6 is connected to the air pump.
[0042] Working principle: First, open the feed port cover 11, add an appropriate amount of resin into the tank 3 through the feed port 10, and screw on the feed port cover 11. Detect the air pressure inside the tank 3 through the pressure gauge 9, and at the same time control the air pump to work, so that the gas in the tank 3 enters the air pump through the L-shaped tube 6, so that the tank 3 is in a vacuum state, which makes it easy to collect and store the resin.
[0043] Next, the external power supply is controlled to energize the serpentine heating wire 5 to heat the cavity between the insulation cover 4 and the tank 3, thereby raising the temperature inside the tank 3. At this time, the controller 8 controls the motor 101 to start. The motor 101 drives the synchronous wheel 103 to rotate. The synchronous wheel 103 drives the stirring rod 105 to rotate through the round rod 104, so that the stirring rod 105 stirs the resin inside the tank 3. At the same time, the synchronous wheel 103 drives the synchronous wheel 26 to rotate through the synchronous belt 27. The synchronous wheel 26 drives the gear 25 to rotate. The gear 25 meshes with the gear ring 23 to rotate, so that the gear ring 23 drives the rotating plate 24 to rotate. The rotating plate 24 drives the S-shaped scraper 21 to rotate through the L-shaped scraper 22, so that the two L-shaped scrapers 22 scrape off the resin adhering to the inner wall of the tank 3, so that the resin adhering to the inner wall of the tank 3 falls into the tank 3 and continues to be stirred, so that the resin is heated evenly and turns into a liquid.
[0044] When resin needs to be discharged, the discharge valve 7 is opened, allowing the liquid resin in the tank 3 to pass through the pipe 71, enter the discharge valve 7, and be discharged through the discharge valve 7. The high temperature turns the resin into liquid, thus preventing the discharge valve 7 from becoming clogged when transported through the pipe 71, improving the practicality of the device. At the same time, the S-shaped scraper 21 can push the liquid resin at the bottom of the tank 3 during rotation, allowing the liquid resin to flow more quickly into the pipe 71 for easier discharge.
[0045] Beneficial effects: When the motor 101 starts, the stirring module 1 causes the stirring rod 105 to stir the resin in the tank 3. At the same time, the wall scraping module 2 causes two L-shaped scrapers 22 to scrape off the resin adhering to the inner wall of the tank 3, allowing the resin adhering to the inner wall of the tank 3 to fall into the tank 3 and continue to be stirred. This allows the resin to be heated evenly and turn into a liquid. When it is necessary to discharge the resin, the high temperature turns the resin into a liquid, thus preventing the discharge valve 7 from clogging when transported through the pipe 71, improving the practicality of the device. At the same time, the S-shaped scraper 21 can push the liquid resin at the bottom of the tank 3 during rotation, allowing the liquid resin to flow more quickly into the pipe 71 for easy discharge.
[0046] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A vacuum resin collection tank with anti-clogging piping, characterized by, The anti-clogging vacuum resin collection tank for this pipeline includes: Stirring module (1), wall scraping module (2), tank body (3), heat preservation cover (4), serpentine heating wire (5), L-shaped tube (6), discharge valve (7), controller (8), pressure gauge (9), feed inlet (10), feed inlet cover (11); The stirring module (1) is used to stir the resin inside the tank (3); The wall scraping module (2) is used to scrape off the resin adhering to the inner wall of the tank (3), so that the resin adhering to the inner wall of the tank (3) falls into the tank (3) and continues to be stirred, so that the resin is stirred evenly. The serpentine heating wire (5) is looped around the outer wall of the tank (3) and has a heating function. It is convenient to heat the resin inside the tank (3) and turn the resin into a liquid. This ensures that the discharge valve (7) will not be blocked when the resin is transported through the pipeline (71), thus improving the practicality of the device.
2. The vacuum resin collection tank of claim 1, wherein, The stirring module (1) includes a U-shaped plate (107), which is fixedly connected to the tank (3). The U-shaped plate (107) is fixedly connected to a vertical plate (102), which is fixedly connected to a motor (101). The output shaft of the motor (101) is fixedly connected to the center of a synchronous wheel (103). The central shaft of the synchronous wheel (103) passes through and is movably connected to the U-shaped plate (107). The central shaft of the synchronous wheel (103) passes through and is movably connected to the middle of the rotating plate (24) of the wall scraping module (2). The central shaft of the rotating plate (24) of the wall scraping module (2) is movably connected to the upper middle part of the tank (3). The end of the central shaft of the synchronous wheel (103) is fixedly connected to a round rod (104), and the lower part of the round rod (104) is fixedly connected to a stirring rod (105).
3. The vacuum resin collection tank of claim 2, wherein, The scraping module (2) includes the rotating plate (24), the upper edge of the rotating plate (24) is fixedly connected to the gear ring (23), the gear ring (23) meshes with the gear (25), the central shaft of the gear (25) is movably connected to the U-shaped plate (107), the end of the central shaft of the gear (25) is fixedly connected to the center of the synchronous pulley two (26), the synchronous pulley two (26) is connected to the synchronous pulley one (103) through the synchronous belt (27), the central shaft of the rotating plate (24) is fixedly connected to symmetrical L-shaped scrapers (22), the lower ends of the two L-shaped scrapers (22) are fixedly connected to S-shaped scrapers (21), the two L-shaped scrapers (22) are respectively attached to the inner wall of the tank (3), and the S-shaped scraper (21) is attached to the lower part of the inner wall of the tank (3).
4. The vacuum resin collection tank of claim 3, wherein, The serpentine heating wire (5) is looped around the outer wall of the tank (3). The electrodes at both ends of the serpentine heating wire (5) pass through and are fixedly connected to the heat insulation cover (4). The inner wall of the heat insulation cover (4) is fixedly connected to the outer wall of the tank (3).
5. The vacuum resin collection tank of claim 4, wherein, The lower part of one side of the tank (3) is fixedly connected to the pipe (71), the pipe (71) passes through and is fixedly connected to the bottom of the heat insulation cover (4), and the pipe (71) is fixedly connected to the discharge valve (7).
6. The vacuum resin collection tank of claim 1, wherein, The upper side of the tank (3) is fixedly connected to the L-shaped pipe (6).
7. The vacuum resin collection tank of claim 1, wherein, The housing of the pressure gauge (9) passes through and is fixedly connected to the tank (3).
8. The vacuum resin collection tank of claim 1, wherein, The upper side of the tank (3) is fixedly connected to the feed inlet (10), and the outer wall of the feed inlet (10) is threadedly connected to the inner wall of the feed inlet cover (11).
9. The vacuum resin collection tank for pipeline anti-clogging according to claim 1, characterized in that, The controller (8) is fixedly connected to one side of the heat insulation cover (4).