Egg washing spraying wastewater recovery device

Abstract

The utility model relates to the technical field of egg processing, in particular to an egg washing spraying waste water recycling device which comprises a washing box, a discharging port and a filtering box are installed on the two sides of the washing box through screws respectively, and a first motor and a second motor are installed on one side of the washing box through screws respectively. A second motor is arranged in front of the first motor, a feeding guide plate is arranged in the cleaning box, a water tank is arranged below the feeding guide plate, a filter plate is mounted in the cleaning box through screws, a third valve is mounted in front of the water tank through screws, and a water inlet pipe is in threaded connection with the front of the third valve. A fourth valve is mounted on the other side of the water tank through screws, an improved recycling device is convenient for recycling a cleaned water source, filtering is performed after recycling for secondary utilization, resource waste is avoided, meanwhile, an automatic cleaning assembly and a conveying assembly are further arranged, and the cleaning efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of egg processing technology, specifically to a device for recycling wastewater from egg washing spraying. Background Technology

[0002] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: 1. Manual egg washing relies entirely on manual operation, which is slow and difficult to meet the needs of large-scale egg washing. For example, in an egg processing plant, tens of thousands of eggs need to be washed every day. If it is done manually, it will consume a lot of manpower and time, which will seriously affect the production progress; 2. During the manual washing process, a large amount of clean water is used to rinse the eggs. This wastewater is usually discharged directly without any treatment or recycling. Taking a medium-sized egg processing workshop as an example, several tons of water are wasted every day due to washing eggs. In the long run, the consumption of water resources is huge, which increases the water cost of enterprises. Utility Model Content

[0003] The purpose of this utility model is to provide a wastewater recycling device for egg washing spraying, to solve the problem mentioned in the background art where a large amount of clean water is used to rinse eggs during the washing process, and this used wastewater is usually directly discharged, causing water waste. To achieve the above objective, this utility model provides the following technical solution: a wastewater recycling device for egg washing spraying, including a washing tank, with a discharge port and a filter box respectively installed on both sides of the washing tank by screws; a first motor and a second motor respectively installed on one side of the washing tank by screws, with the second motor located in front of the first motor; a feeding guide plate is provided inside the washing tank, and a water tank is located below the feeding guide plate; a filter plate is installed inside the washing tank by screws; a third valve is installed in front of the water tank by screws, with a water inlet pipe threaded to the front of the third valve; a fourth valve is installed on the other side of the water tank by screws, with a water outlet pipe threaded to one side of the fourth valve;

[0004] The first motor has a first gear mounted on its rear output shaft by screws, and a rotating shaft is mounted on the middle of the first gear by screws. One side of the rotating shaft passes through the cleaning brush.

[0005] The rear output shaft of the second motor is screwed to the middle of a pulley, the drive shaft of the pulley is frictionally attached to a drive belt, and a transmission shaft is rotatably connected to the rear of the pulley.

[0006] The filter box is lined with fiber felt, activated carbon is attached to one side of the fiber felt, a ceramic filter is attached to one side of the activated carbon, an ultrafiltration membrane is attached to one side of the ceramic filter, and an ultraviolet sterilizer is connected to the other side of the filter box via a pipe.

[0007] A first water pump is connected to the front of the water tank via a pipe. A first water valve is connected to the front of the first water pump via a pipe. A second water pump is connected to the front of the water tank via a pipe. A second water valve is connected to the front of the second water pump via a pipe. A junction box is connected to the rear of the second water valve via a pipe. A nozzle is installed on the top of the junction box via screws.

[0008] More preferably, the first gear forms a rotating structure via a first motor, and the rotating shaft forms a rotating structure via a cleaning brush.

[0009] More preferably, the pulleys are provided with staggered drive belts, and the pulleys form a rotating structure through the second motor, and the transmission shaft forms a rotating structure through the pulleys.

[0010] More preferably, the filter box has fiber felt arranged horizontally on both sides inside, and activated carbon, ceramic filter and ultrafiltration membrane are arranged sequentially in the middle of the fiber felt.

[0011] More preferably, the cleaning tank has several pipes connected to one side, and the cleaning tank is connected to the filter tank and the filter tank is connected to the ultraviolet sterilizer. The ultraviolet sterilizer is connected to the purification tank inside the water tank and the purification tank inside the water tank is connected to the second water pump. The second water pump is connected to the second water valve and the second water valve is connected to the transfer box.

[0012] More preferably, the water tank has an internal partition separating a purification tank and a connection tank, and a pipe is provided on one side of the water tank for connection. The water tank is connected to the inlet pipe and the water tank is connected to the first water pump. The first water pump is connected to the first water valve and the first water valve is connected to the transfer box.

[0013] More preferably, the internal structural dimensions of the filter box are consistent with the external structural dimensions of the filter plate, and the lowest tilt angle of the feed guide plate corresponds to the conveyor shaft. Furthermore, the inside of the cleaning box is provided with a discharge guide plate, and the lowest tilt angle of the discharge guide plate corresponds to the discharge port.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] In this invention, a first motor drives a cleaning brush to rotate and scrub the eggs, while a second motor drives a conveyor shaft to transport the eggs. The two work together to achieve an automated cleaning process, which greatly improves cleaning efficiency compared to manual cleaning. It can quickly process a large number of eggs to meet the needs of industrial production. For example, in the same amount of time, this device can clean several times or even dozens of times more eggs than manual cleaning.

[0016] In this invention, the wastewater from washing eggs first flows into a filter box, where it is filtered layer by layer through fiber felt, activated carbon, ceramic filters, and ultrafiltration membranes to remove impurities, odors, tiny particles, and bacteria. After being sterilized by an ultraviolet sterilizer, the wastewater flows into a water tank. The water in the tank can be reused for washing eggs through a water pump and nozzles, thus realizing the recycling of water resources, significantly reducing the amount of fresh water used, and lowering the water costs for businesses. Attached Figure Description

[0017] Figure 1 This is a top view of the structure of this utility model;

[0018] Figure 2 This is a front view structural diagram of the present invention;

[0019] Figure 3 This is a side view of the structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the rear structure of the first motor of this utility model;

[0021] Figure 5 This is a schematic diagram of the rear structure of the second motor of this utility model;

[0022] Figure 6 This is a schematic diagram of the internal structure of the filter box of this utility model;

[0023] Figure 7 This is a schematic diagram of the front structure of the water tank of this utility model.

[0024] In the diagram: 1. Cleaning tank; 2. First motor; 201. First gear; 202. Cleaning brush; 203. Rotating shaft; 3. Second motor; 301. Pulley; 302. Drive belt; 303. Transmission shaft; 4. Filter box; 401. Fiber felt; 402. Activated carbon; 403. Ceramic filter; 404. Ultrafiltration membrane; 405. Ultraviolet sterilizer; 5. Water tank; 501. First water pump; 502. Second water pump; 503. Adapter box; 504. First water valve; 505. Second water valve; 506. Nozzle; 6. Discharge port; 7. Filter plate; 8. Feed guide plate; 9. Inlet pipe; 10. Third valve; 11. Outlet pipe; 12. Fourth valve. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1 to 7 This utility model provides a technical solution: an egg washing spray wastewater recycling device, including a washing tank 1, with a discharge port 6 and a filter box 4 respectively installed on both sides of the washing tank 1 by screws, a first motor 2 and a second motor 3 respectively installed on one side of the washing tank 1 by screws, the second motor 3 is provided in front of the first motor 2, a feeding guide plate 8 is provided inside the washing tank 1, a water tank 5 is provided below the feeding guide plate 8, a filter plate 7 is installed inside the washing tank 1 by screws, a third valve 10 is installed in front of the water tank 5 by screws, a water inlet pipe 9 is threadedly connected to the front of the third valve 10, a fourth valve 12 is installed on the other side of the water tank 5 by screws, and a water outlet pipe 11 is threadedly connected to one side of the fourth valve 12;

[0027] The first gear 201 is mounted on the rear output shaft of the first motor 2 by screws. The rotating shaft 203 is mounted on the middle of the first gear 201 by screws. One side of the rotating shaft 203 passes through the cleaning brush 202.

[0028] The rear output shaft of the second motor 3 is screwed to the middle of the pulley 301, the drive shaft of the pulley 301 is in friction contact with the drive belt 302, and the rear of the pulley 301 is rotatably connected to the transmission shaft 303.

[0029] The inside of the filter box 4 is lined with fiber felt 401, one side of the fiber felt 401 is lined with activated carbon 402, one side of the activated carbon 402 is lined with ceramic filter 403, one side of the ceramic filter 403 is lined with ultrafiltration membrane 404, and the other side of the filter box 4 is connected to an ultraviolet sterilizer 405.

[0030] A first water pump 501 is connected to the front of water tank 5 via a pipe. A first water valve 504 is connected to the front of the first water pump 501 via a pipe. A second water pump 502 is connected to the front of water tank 5 via a pipe. A second water valve 505 is connected to the front of the second water pump 502 via a pipe. A junction box 503 is connected to the rear of the second water valve 505 via a pipe. A nozzle 506 is installed on the top of the junction box 503 via screws.

[0031] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the first gear 201 forms a rotating structure through the first motor 2, and the rotating shaft 203 forms a rotating structure through the cleaning brush 202; the first motor 2 drives the cleaning brush 202 to scrub the surface of the eggs entering the cleaning box 1, remove dirt, effectively clean the stains on the surface of the eggs, improve the cleanliness of the eggs, and provide clean products for subsequent processing or sale.

[0032] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, drive belts 302 are staggered between pulleys 301, and the pulleys 301 form a rotating structure through the second motor 3, and the conveyor shaft 303 also forms a rotating structure through the pulleys 301; the second motor 3, pulleys 301 and drive belts 302 form a conveying structure that conveys the eggs being washed forward, allowing them to move within the washing tank 1 according to the process. The conveyor shaft 303 assists in the movement of the eggs, ensuring that the eggs move in an orderly manner during the washing process, avoiding accumulation, and improving washing efficiency and uniformity.

[0033] In this embodiment, as Figure 1 , Figure 2 and Figure 6 As shown, fiber felt 401 is arranged horizontally on both sides inside the filter box 4, and activated carbon 402, ceramic filter 403 and ultrafiltration membrane 404 are arranged sequentially in the middle of the fiber felt 401. The fiber felt 401, activated carbon 402, ceramic filter 403 and ultrafiltration membrane 404 are in the filter box 4 to filter the wastewater generated from washing eggs in sequence, removing impurities, odors, small particles and bacteria, etc. Through multi-layer filtration, the wastewater is effectively purified, laying the foundation for wastewater recycling and saving water resources.

[0034] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 As shown, several pipes are connected to one side of the cleaning tank 1. The cleaning tank 1 is connected to the filter tank 4, and the filter tank 4 is connected to the ultraviolet sterilizer 405. The ultraviolet sterilizer 405 is connected to the purification tank inside the water tank 5, and the purification tank inside the water tank 5 is connected to the second water pump 502. The second water pump 502 is connected to the second water valve 505, and the second water valve 505 is connected to the transfer box 503. The pipes transmit the sewage discharged from the cleaning tank 1 to the filter tank 4, where it is sterilized by the ultraviolet sterilizer 405. Then, through the second water pump 502, the second water valve 505, and the transfer box 503, it is transmitted to the nozzle 506 for washing eggs again, thus constructing a complete wastewater recycling system, realizing the reuse of water resources, reducing production costs, and reducing sewage discharge.

[0035] In this embodiment, as Figure 2 , Figure 3 and Figure 7As shown, the internal partition of the water tank 5 separates the purification chamber and the connection chamber. A pipe is provided on one side of the water tank 5 for connection. The water tank 5 is connected to the inlet pipe 9 and the first water pump 501. The first water pump 501 is connected to the first water valve 504 and the first water valve 504 is connected to the transfer box 503. The internal partition of the water tank 5 stores water in sections. The inlet pipe 9 replenishes the water source. The first water pump 501, the first water valve 504 and the pipe work together to transmit the purified water to the transfer box 503 and finally to the nozzle 506, ensuring a stable water supply to the water tank 5, rationally allocating water resources and ensuring that there is a continuous supply of water during the cleaning process.

[0036] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the internal structural dimensions of the filter box 4 are consistent with the external structural dimensions of the filter plate 7, and the lowest point of the inclination angle of the feed guide plate 8 corresponds to the conveyor shaft 303. The cleaning box 1 is equipped with a discharge guide plate, and the lowest point of the inclination angle of the discharge guide plate corresponds to the discharge port 6. The filter plate 7 is adapted to the filter box 4 to guide the sewage into the filter box 4, the feed guide plate 8 guides the eggs into the cleaning box 1, and the discharge guide plate guides the eggs out of the cleaning box 1 from the discharge port 6, so that the sewage filtration process is smooth, the eggs enter and exit in an orderly manner, and the continuity and stability of the equipment operation are improved.

[0037] The usage and advantages of this utility model: The working process of this egg washing spray wastewater recovery device is as follows:

[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, eggs first enter the cleaning tank 1 through the feeding guide plate 8. The inclined angle design of the feeding guide plate 8 allows the eggs to slide smoothly into the cleaning area. The first motor 2 starts, and its output shaft drives the first gear 201 to rotate. The rotating shaft 203 in the middle of the first gear 201 rotates accordingly. The rotating shaft 203 passes through the cleaning brush 202, thereby driving the cleaning brush 202 to rotate. Multiple cleaning brushes 202 rotate through the first gear 201 to facilitate cleaning and scrub the surface of the eggs to remove dirt. At the same time, the second motor 3 runs, and its output shaft drives the middle of the pulley 301 to rotate. The drive belt 302 between the pulleys 301 drives each pulley 301 to rotate through friction. The transmission shaft 303 connected to the rear also starts to rotate, conveying the eggs being scrubbed forward. The cleaned eggs are discharged from the cleaning tank 1 through the discharge port 6 along the discharge guide plate inside the cleaning tank 1.

[0039] Wastewater generated during egg washing flows through filter plate 7 into water tank 5 below. The wastewater first passes through filter box 4, where fiber felt 401, activated carbon 402, ceramic filter 403, and ultrafiltration membrane 404 are sequentially bonded together, gradually filtering out impurities, odors, fine particles, and bacteria for preliminary purification. The pre-filtered wastewater then flows through pipes into ultraviolet sterilizer 405 (model: RZ-UV2-LS), where ultraviolet light kills residual bacteria and viruses, further purifying the water. The sterilized water is then stored in water tank 5. When the first water pump 501 and the second water pump 502 connected to the front of the water tank 5 are started, the water in the water tank 5 is pumped out. The water pumped out by the first water pump 501 and the second water pump 502 passes through the first water valve 504 and the second water valve 505 respectively. The flow and flow rate of the water can be controlled by the valves. One path of the water passes through the first water valve 504 and directly enters the transfer box 503, and the other path passes through the second water valve 505 and enters the transfer box 503. The nozzle 506 installed on the top of the transfer box 503 sprays water to spray and clean the eggs that have entered the cleaning box 1, so as to realize the recycling of water resources.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An egg washing spray wastewater recovery apparatus comprising a washing tank (1), characterized in that: The cleaning tank (1) has a discharge port (6) and a filter box (4) installed on both sides by screws. The first motor (2) and the second motor (3) are installed on one side of the cleaning tank (1) by screws. The second motor (3) is located in front of the first motor (2). The cleaning tank (1) has a feeding guide plate (8) inside. The water tank (5) is located below the feeding guide plate (8). The cleaning tank (1) has a filter plate (7) installed inside by screws. The water tank (5) has a third valve (10) installed in front by screws. The water inlet pipe (9) is threaded to the front of the third valve (10). The water tank (5) has a fourth valve (12) installed on the other side by screws. The water outlet pipe (11) is threaded to one side of the fourth valve (12). The first motor (2) has a first gear (201) installed on its rear output shaft by screws. The first gear (201) has a rotating shaft (203) installed on its middle part by screws. One side of the rotating shaft (203) passes through the cleaning brush (202). The rear output shaft of the second motor (3) is screwed to the middle of a pulley (301), the drive shaft of the pulley (301) is frictionally attached to a drive belt (302), and a transmission shaft (303) is rotatably connected to the rear of the pulley (301). The filter box (4) is fitted with a fiber felt (401) inside. Activated carbon (402) is fitted to one side of the fiber felt (401). A ceramic filter (403) is fitted to one side of the activated carbon (402). An ultrafiltration membrane (404) is fitted to one side of the ceramic filter (403). An ultraviolet sterilizer (405) is connected to the other side of the filter box (4). A first water pump (501) is connected to the front of the water tank (5) via a pipe. A first water valve (504) is connected to the front of the first water pump (501) via a pipe. A second water pump (502) is connected to the front of the water tank (5). A second water valve (505) is connected to the front of the second water pump (502) via a pipe. A junction box (503) is connected to the rear of the second water valve (505) via a pipe. A nozzle (506) is installed on the top of the junction box (503) via screws.

2. The egg washing spray wastewater recovery apparatus of claim 1, wherein: The first gear (201) forms a rotating structure through the first motor (2), and the rotating shaft (203) forms a rotating structure through the cleaning brush (202).

3. The egg washing spray wastewater recovery apparatus of claim 1, wherein: The pulleys (301) are interleaved with drive belts (302), and the pulleys (301) form a rotating structure through the second motor (3), and the transmission shaft (303) forms a rotating structure through the pulleys (301).

4. The egg washing spray wastewater recovery apparatus of claim 1, wherein: The filter box (4) has fiber felt (401) arranged horizontally on both sides inside, and activated carbon (402), ceramic filter (403) and ultrafiltration membrane (404) are arranged in sequence in the middle of the fiber felt (401).

5. The egg washing spray wastewater recovery apparatus of claim 1, wherein: The cleaning tank (1) is connected to several pipes on one side, and the cleaning tank (1) is connected to the filter tank (4) and the filter tank (4) is connected to the ultraviolet sterilizer (405). The ultraviolet sterilizer (405) is connected to the purification tank inside the water tank (5), and the purification tank inside the water tank (5) is connected to the second water pump (502). The second water pump (502) is connected to the second water valve (505), and the second water valve (505) is connected to the transfer box (503).

6. The egg washing spray wastewater recovery apparatus of claim 1, wherein: The water tank (5) has an internal partition separating a purification box and a connection box. A pipe is provided on one side of the water tank (5) for connection. The water tank (5) is connected to the water inlet pipe (9) and the water tank (5) is connected to the first water pump (501). The first water pump (501) is connected to the first water valve (504) and the first water valve (504) is connected to the transfer box (503).

7. The egg washing spray wastewater recovery apparatus of claim 1, wherein: The internal structural dimensions of the filter box (4) are consistent with the external structural dimensions of the filter plate (7), and the lowest tilt angle of the feed guide plate (8) corresponds to the transmission shaft (303). The cleaning box (1) is equipped with a discharge guide plate, and the lowest tilt angle of the discharge guide plate corresponds to the discharge port (6).

Images