Ultrahigh-pressure laminated filter-pressing dehydration device

Abstract

The utility model discloses an ultrahigh pressure laminated filter pressing dehydration device which comprises a machine frame, a material distribution mechanism is arranged on the top of the machine frame, a switching mechanism is arranged on the outer side of the machine frame and comprises a supporting frame, an installation sliding groove, a driving motor, a lead screw, a sliding seat and a driving frame, a filter pressing mechanism is arranged on the inner wall of the driving frame, and the sliding seat is arranged on the outer side of the supporting frame. A dewatering mechanism is arranged at the bottom of the driving frame; sludge is subjected to laminated material distribution through the material distribution mechanism, the sludge is conveyed into one set of dewatering mechanism, the sludge is subjected to filter-pressing dewatering operation through cooperation of the corresponding filter-pressing mechanism and dewatering mechanism, and the filter-pressing mechanism and the dewatering mechanism are driven to move through the switching mechanism. According to the sludge filter-pressing and dewatering device, idle groups of filter-pressing mechanisms and dewatering mechanisms can be moved to the material distribution mechanism, switching operation of the filter-pressing mechanisms and the dewatering mechanisms is achieved, the multiple groups of filter-pressing mechanisms and dewatering mechanisms are matched so that continuous filter-pressing and dewatering operation can be conveniently conducted on sludge, and the efficiency of the sludge filter-pressing and dewatering operation is improved.

Description

Technical Field

[0001] This utility model relates to the field of stacked sludge dewatering and filter press technology, and in particular to an ultra-high pressure stacked filter press dewatering device. Background Technology

[0002] Urban wastewater treatment plants generate large amounts of sludge, which is characterized by high water content, foul odor, and heavy metals. my country widely adopts a combination of flocculation concentration and mechanical dewatering, but the resulting sludge is approximately 60-90 million tons with a water content as high as 80%. Mechanically pre-dewatered sludge (PDS) far exceeds the requirements for resource utilization. Due to the complex colloidal structure of sludge, low particle settling volume, and high compressibility of flocs, PDS is a colloidal soft solid gel, which is difficult to dewater deeply without pretreatment.

[0003] The existing technology has the following problems: The existing stacked filter press dewatering device requires batches of sludge to be fed and the multiple layers of sludge after feeding to be compressed and filtered. The continuity of the sludge filtration operation is poor and it is impossible to continuously dewater the sludge, resulting in low efficiency of the sludge filtration dewatering operation. To address these problems, we propose an ultra-high pressure stacked filter press dewatering device. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an ultra-high pressure stacked filter dewatering device.

[0005] The present invention solves its technical problem through the following technical solution: It includes a frame, a fabric feeding mechanism on the top of the frame, a switching mechanism on the outer side of the frame, a support frame fixed to the top of the frame by bolts, a mounting groove fixed to the top of the support frame, a drive motor fixed to one end of the mounting groove by bolts, a lead screw at the output end of the drive motor, a sliding seat on the outer side of the lead screw, a drive frame fixed to the bottom of the sliding seat, a filter pressing mechanism on the inner wall of the drive frame, and a dewatering mechanism at the bottom of the drive frame.

[0006] As a further improvement of this utility model, a control panel is provided on one side of the frame.

[0007] As a further improvement of this utility model, a feeding machine is provided at the top edge of the frame.

[0008] As a further embodiment of this utility model: the fabric feeding mechanism includes a feeding machine, which is fixed to the top of the frame by bolts, and a mounting side plate is fixed to the side wall of the feeding machine, and the fabric feeding machine is fixed to the top of the mounting side plate.

[0009] As a further embodiment of this utility model: the filter press mechanism includes a mounting bracket, which is fixed to the inner wall of the drive frame by bolts. A hydraulic rod is fixed to the top of the mounting bracket, and a pressure plate is fixed to the bottom of the hydraulic rod.

[0010] As a further improvement of this utility model: a limiting slide post is fixed to the top of the pressure plate, and the limiting slide post is slidably connected to the mounting bracket.

[0011] As a further embodiment of this utility model: the dehydration mechanism includes a dehydration tank, which is fixed to the bottom of the drive frame by bolts. A filter plate is fixed to the inner wall of the dehydration tank, and a drain hopper is fixed to the bottom of the filter plate. A water collection tank is fixed to the inner wall of the frame.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0013] 1. The sludge is layered and distributed by the feeding mechanism and transported to one of the dewatering mechanisms. The corresponding filter press and dewatering mechanisms work together to perform filter press and dewatering operations on the sludge. The switching mechanism moves the filter press and dewatering mechanisms, allowing idle filter press and dewatering mechanisms to be moved to the feeding mechanism, thus enabling the switching operation between the filter press and dewatering mechanisms. The cooperation of multiple filter press and dewatering mechanisms facilitates continuous filter press and dewatering operations on the sludge, ensuring the continuity of the equipment operation and improving the efficiency of sludge filter press and dewatering operations.

[0014] 2. By setting a limiting slide column to limit and support the up and down movement of the pressure plate, the stability of the filter press operation is ensured. Attached Figure Description

[0015] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown;

[0016] Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown;

[0017] Figure 3 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle;

[0018] Figure 4 A schematic diagram of the switching mechanism structure provided according to an embodiment of the present utility model is shown;

[0019] Figure 5 A schematic diagram of a filter press mechanism provided according to an embodiment of the present invention is shown.

[0020] Legend:

[0021] 100 Frame, 110 Control Panel, 120 Feeder, 210 Loader, 220 Mounting Side Plate, 230 Fabric Distributor, 300 Switching Mechanism, 310 Support Frame, 320 Mounting Slide, 330 Drive Motor, 331 Screw, 340 Sliding Seat, 350 Drive Frame, 410 Mounting Bracket, 420 Hydraulic Rod, 430 Pressure Plate, 440 Limiting Slide Column, 510 Dewatering Tank, 520 Filter Plate, 530 Drainage Hopper, 540 Water Collection Tank. Detailed Implementation

[0022] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Please see Figure 1-5This utility model provides a technical solution: It includes a frame 100, a control panel 110 on one side of the frame 100, a feeding machine 120 on the top edge of the frame 100, a fabric feeding mechanism on the top of the frame 100, and a switching mechanism on the outer side of the frame 100. The switching mechanism includes a support frame 310, a mounting slide 320, and a drive motor 330. A lead screw 331 is provided at the output end of the drive motor 330, and a sliding seat 340 is provided on the outer side of the lead screw 331. A drive frame 350 is fixed to the bottom of the sliding seat 340, and the inner wall of the drive frame 350 is provided with… The device includes a filter press mechanism, and a dewatering mechanism is located at the bottom of the drive frame 350. The sludge is layered and distributed by a feeding mechanism and transported to one of the dewatering mechanisms. The corresponding filter press and dewatering mechanisms work together to perform filter press and dewatering operations. A switching mechanism moves the filter press and dewatering mechanisms, allowing idle filter press and dewatering mechanisms to be moved to the feeding mechanism, thus enabling switching between them. The combination of multiple filter press and dewatering mechanisms facilitates continuous filter press and dewatering of the sludge, ensuring the continuity of the device's operation and improving the efficiency of the sludge filter press and dewatering operation.

[0026] Specifically, the material feeding mechanism includes a feeder 210, which is fixed to the top of the frame 100 by bolts. A mounting side plate 220 is fixed to the side wall of the feeder 210, and a material feeder 230 is fixed to the top of the mounting side plate 220. By setting up the material feeding mechanism, the material feeder 230 performs the material feeding operation on the sludge, and the feeder 210 performs the material feeding operation on the sludge, so that the sludge after being layered and fed is transported into the dewatering mechanism.

[0027] Specifically, the filter press mechanism includes a mounting bracket 410, which is fixed to the inner wall of the drive frame 350 by bolts. A hydraulic rod 420 is fixed to the top of the mounting bracket 410, and a pressure plate 430 is fixed to the bottom of the hydraulic rod 420. By setting up the filter press mechanism, the hydraulic rod 420 drives the pressure plate 430 to move up and down, and the pressure plate 430 cooperates with the dewatering mechanism to filter and dewater the sludge.

[0028] Specifically, a limiting slide post 440 is fixed to the top of the pressure plate 430, and the limiting slide post 440 is slidably connected to the mounting bracket 410; by setting the limiting slide post 440 to limit and support the up and down movement of the pressure plate 430, the stability of the filter press operation is ensured.

[0029] Specifically, the dewatering mechanism includes a dewatering tank 510, which is fixed to the bottom of the drive frame 350 by bolts. A filter plate 520 is fixed to the inner wall of the dewatering tank 510, and a drainage hopper 530 is fixed to the bottom of the filter plate 520. A water collection tank 540 is fixed to the inner wall of the frame 100. By setting up the dewatering mechanism, the stacked sludge is transported into the dewatering tank 510. The sludge is compressed by the pressure plate 430, and the water in the sludge is discharged through the filter plate 520 and enters the water collection tank 540 through the drainage hopper 530. Finally, the water is discharged through the water collection tank 540, realizing the pressure filtration and dewatering operation of the sludge.

[0030] Working principle: During use, the device is controlled via control panel 110. The sludge is fed through the spreading machine 230 and the sludge is fed through the feeding machine 210. The layered sludge is transported to the dewatering tank 510, where it is compressed by the pressure plate 430. Water in the sludge is discharged through the filter plate 520 and then flows into the water collection tank 540 through the drain hopper 530. Finally, the water is discharged through the water collection tank 540, thus achieving the dewatering operation of the sludge. This is achieved by driving an electric motor. The machine 330 drives the lead screw 331 to rotate, the lead screw 331 rotates to move the sliding seat 340, the sliding seat 340 moves to move the drive frame 350, and in turn moves the filter press mechanism and the dewatering mechanism. It can move the idle filter press mechanism and the dewatering mechanism to the material feeding mechanism, realize the switching operation of the filter press mechanism and the dewatering mechanism. Multiple filter press mechanisms and dewatering mechanisms work together to facilitate continuous filter press and dewatering operation of sludge. The filter press sludge is fed by the feeding machine 120.

[0031] The motor involved in the embodiments, its matching control system, electromagnetic switch and pipeline circuit can also be provided by the manufacturer. Apart from that, the power supply module, circuit and electronic components and control module involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve any improvement to the internal structure and method.

[0032] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.

Claims

1. An ultra-high pressure stacked filter-press dewatering device, characterized by, The system includes a frame (100), a fabric feeding mechanism on the top of the frame (100), a switching mechanism on the outside of the frame (100), a support frame (310) fixed to the top of the frame (100) by bolts, an installation groove (320) fixed to the top of the support frame (310), a drive motor (330) fixed to one end of the installation groove (320) by bolts, a lead screw (331) at the output end of the drive motor (330), a sliding seat (340) on the outside of the lead screw (331), a drive frame (350) fixed to the bottom of the sliding seat (340), a filter press mechanism on the inner wall of the drive frame (350), and a dewatering mechanism at the bottom of the drive frame (350).

2. The ultra-high pressure stacked filter press dewatering device according to claim 1, wherein, A control panel (110) is provided on one side of the rack (100).

3. The ultra-high pressure stacked filter press dewatering device of claim 1, wherein, A feeder (120) is provided at the top edge of the frame (100).

4. The ultra-high pressure stacked filter press dewatering device of claim 1, wherein, The fabric feeding mechanism includes a feeder (210), which is fixed to the top of the frame (100) by bolts. A mounting side plate (220) is fixed to the side wall of the feeder (210), and a fabric feeding machine (230) is fixed to the top of the mounting side plate (220).

5. The ultra-high pressure stacked filter press dewatering device of claim 1, wherein, The filter press mechanism includes a mounting bracket (410), which is fixed to the inner wall of the drive frame (350) by bolts. A hydraulic rod (420) is fixed to the top of the mounting bracket (410), and a pressure plate (430) is fixed to the bottom of the hydraulic rod (420).

6. The ultra-high pressure stacked filter press dewatering device of claim 5, wherein, The top of the pressure plate (430) is fixed with a limiting slide post (440), and the limiting slide post (440) is slidably connected to the mounting bracket (410).

7. The ultra-high pressure stacked filter press dewatering device of claim 6, wherein, The dehydration mechanism includes a dehydration tank (510), which is fixed to the bottom of the drive frame (350) by bolts. A filter plate (520) is fixed to the inner wall of the dehydration tank (510), and a drain hopper (530) is fixed to the bottom of the filter plate (520). A water collection tank (540) is fixed to the inner wall of the frame (100).

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