Dust removal device for cloth processing

Abstract

The utility model discloses a dust removal device for cloth processing, and belongs to the technical field of cloth processing, the dust removal device comprises a mounting cover, two groups of elastic cleaning mechanisms are symmetrically arranged in the mounting cover, connecting pipes are slidably connected to the upper and lower ends of the mounting cover, each elastic cleaning mechanism comprises a rectangular plate, and the rectangular plates are slidably connected to the outer surfaces of the connecting pipes; a plurality of springs are installed on the opposite faces of the two rectangular plates, an air collecting cover is installed at the ends, away from the rectangular plates, of the springs, vertical plates are fixedly connected to the two sides of the air collecting cover, a cleaning brush is rotationally connected between the two vertical plates, and a dust collection mechanism is arranged at the end, away from the elastic cleaning mechanism, of a connecting pipe. An elastic adjusting mechanism is arranged on one side of the two groups of rectangular plates; elastic support is provided for the air collecting cover through the multiple sets of springs, according to the thicknesses of different fabrics, the air collecting cover automatically extrudes the springs to different degrees, compression on the fabrics is reduced, and therefore the possibility that the fabrics are damaged is reduced, and the overall processing quality of the fabrics of different thicknesses is improved.

Description

Technical Field

[0001] This application relates to the field of fabric processing technology, and in particular to a dust removal device for fabric processing. Background Technology

[0002] After the fabric is woven, it is usually wound up by a winding machine for later transportation and use. However, the surface of the woven fabric often has a lot of dust. In order not to affect the quality of the fabric and to reduce the adverse effects on subsequent processes, the fabric usually needs to be dusted.

[0003] Currently, dust removal of fabrics is usually done manually or by using blowers or vacuum cleaners. While manual cleaning is simple and inexpensive, it is inefficient due to its reliance on manpower and can easily damage the fabric, resulting in poor dust removal. Although blowers or vacuum cleaners can achieve a certain degree of automation, in practice these devices are often poorly designed and have poor adaptability to different fabric materials, thus affecting the quality of the fabric.

[0004] Therefore, this application provides a dust removal device for fabric processing. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides a dust removal device for fabric processing, which overcomes the deficiencies of existing technologies and aims to solve the problem that current dust removal operations for fabrics typically involve manual sweeping or the use of blowers or vacuum cleaners. While manual sweeping is simple to operate and low in cost, it is inefficient due to its complete reliance on manpower and can easily damage the fabric, resulting in poor dust removal. Although blowers or vacuum cleaners can achieve a certain degree of automation, in practical applications, these devices are often poorly designed and have poor adaptability to different fabric materials, thus affecting the quality of the fabric.

[0006] To achieve the above objectives, this application provides the following technical solution: a dust removal device for fabric processing, comprising a mounting cover, wherein two sets of elastic cleaning mechanisms are symmetrically arranged inside the mounting cover, and connecting pipes are slidably connected to both the upper and lower ends of the mounting cover. Each elastic cleaning mechanism includes a rectangular plate, which is slidably connected to the outer surface of the connecting pipe. Several sets of springs are installed on the opposite surfaces of the two sets of rectangular plates. A collecting hood is installed at the end of the spring away from the rectangular plate. Vertical plates are fixedly connected to both sides of the collecting hood. A cleaning brush is rotatably connected between the two sets of vertical plates. A dust suction mechanism is provided at the end of the connecting pipe away from the elastic cleaning mechanism. An elastic adjustment mechanism is provided on one side of each of the two sets of rectangular plates.

[0007] By adopting the above technical solution, when the fabric passes between the two sets of cleaning brushes, the two sets of cleaning brushes rotate, allowing them to clean both sides of the fabric simultaneously. This automatic cleaning by the two sets of brushes avoids fabric damage caused by traditional manual cleaning, extends the fabric's lifespan, and improves customer satisfaction. Simultaneously, the two sets of brushes, distributed vertically, cover both sides of the fabric surface, working in conjunction with the suction mechanism to remove the swept dust, ensuring uniform and thorough dust removal and significantly improving the quality and efficiency of fabric dust removal. Furthermore, several sets of springs provide elastic support for the air collection hood. Depending on the thickness of different fabrics, the air collection hood automatically applies varying degrees of compression to the springs, reducing pressure on the fabric and thus minimizing the possibility of fabric damage, thereby improving the overall processing quality of fabrics of different thicknesses.

[0008] As a preferred technical solution of this application, the inner wall of the mounting cover is provided with a storage groove, the elastic adjustment mechanism includes a bearing seat, the bearing seat is fixedly installed on the inner wall of the mounting cover at the storage groove, the bottom of the storage groove is rotatably connected to a rotating shaft, the inner wall of the mounting cover at the bottom of the storage groove is fixedly installed with a servo motor, the output end of the servo motor is fixedly installed with the bottom end of the rotating shaft, the outer surface of the rotating shaft is provided with two sets of threads, the outer surface of the threads is threadedly connected to a movable seat, and a connecting block is fixedly connected between the movable seat and the adjacent rectangular plate.

[0009] By adopting the above technical solution, when the fabric is relatively wear-resistant, the servo motor is started to drive the rotating shaft to rotate in the forward direction, which causes the two sets of moving seats to approach each other under the action of the screw. At this time, a large force is required to counteract the thrust of the spring, thereby adjusting the contact pressure between the cleaning brush and the fabric. When the fabric is relatively soft, the servo motor can be operated to rotate in the reverse direction, which is beneficial for achieving good cleaning results for different types of fabrics.

[0010] As a preferred technical solution of this application, the dust collection mechanism includes a support rod, which is fixedly installed on the outer wall of the mounting cover. A sliding sleeve is fixedly installed at the end of the support rod away from the mounting cover. A wind box is slidably connected to the inner ring of the sliding sleeve. A motor is fixedly installed inside the wind box. A fan is fixedly installed at the output end of the motor. A tapered tube is fixedly installed at one end of the wind box. A filter tube is installed between the tapered tube and the connecting tube.

[0011] By adopting the above technical solution, the motor drives the fan to rotate, causing several sets of suction heads to generate suction. After the corresponding cleaning brushes evenly suck up the dust generated during the fabric cleaning process, the dust passes through the air collection hood and connecting pipe in sequence and reaches the filter tube for filtration. The purified air is discharged through the air box, which greatly improves the dust collection efficiency and dust collection effect.

[0012] As a preferred technical solution of this application, the filter tube is equipped with two sets of filter screens, and the three sets of filter screens are distributed vertically.

[0013] By adopting the above technical solution, dust in the air entering the filter tube is filtered in multiple stages through three sets of filter screens, thereby further improving the dust removal effect.

[0014] As a preferred technical solution of this application, a controller is fixedly installed on one side of the mounting cover, and the controller is electrically connected to the servo motor.

[0015] By adopting the above technical solution, the controller is used to control the start and stop of the servo motor, which makes it easier for staff to operate the servo motor and improves its practicality during use.

[0016] As a preferred embodiment of this application, the two sets of threads have opposite thread directions.

[0017] By adopting the above technical solution, and by using two sets of threads with opposite thread directions, a servo motor controls the rotating shaft to make the two sets of moving seats approach or move away from each other under the action of the two sets of reverse threads, thus improving the rationality of the structure.

[0018] As a preferred technical solution of this application, a guide post is fixedly installed between the air collecting hood and the mounting hood, and a guide block is fixedly installed on the side of the rectangular plate away from the connecting block, and the guide block is slidably connected to the outer surface of the guide post.

[0019] By adopting the above technical solution, the guide block moves up and down along the direction of the guide column when the rectangular plate moves, thereby improving the stability of the rectangular plate's movement.

[0020] As a preferred technical solution of this application, each of the several groups of springs is provided with a telescopic guide rod inside.

[0021] By adopting the above technical solution, the telescopic guide rod plays a guiding role in the elastic extension and contraction of the spring, which helps to extend the service life of the spring.

[0022] The beneficial effects of this application are:

[0023] 1. As the fabric passes between the two sets of cleaning brushes, the brushes rotate, allowing them to simultaneously clean both sides of the fabric. This automatic cleaning avoids the damage caused by traditional manual cleaning, extends the fabric's lifespan, and improves customer satisfaction. The two sets of brushes, positioned vertically, cover both sides of the fabric and work in conjunction with the suction mechanism to remove dust, ensuring uniform and thorough dust removal. This significantly improves the quality and efficiency of fabric dust removal. Simultaneously, several springs provide elastic support for the air collection hood. Depending on the fabric thickness, the air collection hood automatically applies varying degrees of pressure to the springs, reducing pressure on the fabric and minimizing the possibility of damage. This enhances the overall processing quality for fabrics of different thicknesses.

[0024] 2. When the fabric is relatively abrasion-resistant, start the servo motor to drive the shaft to rotate in the forward direction, causing the two sets of moving seats to approach each other under the action of the screw. At this time, a large force is required to counteract the spring's thrust, thereby adjusting the contact pressure between the cleaning brush and the fabric. When the fabric is relatively soft, simply operate the servo motor to rotate in the reverse direction. This is beneficial for achieving good cleaning results on different types of fabrics. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this application;

[0026] Figure 2 This is a schematic diagram of the flexible cleaning mechanism.

[0027] Figure 3 This is a schematic diagram of the vacuuming mechanism.

[0028] Figure 4 This is a schematic diagram of the elastic adjustment mechanism.

[0029] In the diagram: 1. Mounting cover; 2. Flexible cleaning mechanism; 201. Rectangular plate; 202. Spring; 203. Air collection cover; 204. Vertical plate; 205. Cleaning brush; 3. Connecting pipe; 4. Dust collection mechanism; 401. Support rod; 402. Sliding sleeve; 403. Air box; 404. Motor; 405. Fan; 406. Conical tube; 407. Filter tube; 408. Suction head; 5. Storage slot; 6. Flexible adjustment mechanism; 601. Bearing seat; 602. Rotating shaft; 603. Servo motor; 604. Thread; 605. Moving seat; 606. Connecting block; 7. Filter screen; 8. Controller; 9. Guide column; 10. Guide block; 11. Telescopic guide rod. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Reference Figure 1-4 A dust removal device for fabric processing includes a mounting cover 1. Two sets of elastic cleaning mechanisms 2 are symmetrically arranged inside the mounting cover 1. Connecting pipes 3 are slidably connected to both the upper and lower ends of the mounting cover 1. Each elastic cleaning mechanism 2 includes a rectangular plate 201 slidably connected to the outer surface of the connecting pipe 3. Several sets of springs 202 are installed on the opposite faces of the two sets of rectangular plates 201. A collecting hood 203 is installed at the end of each spring 202 away from the rectangular plate 201. Vertical plates 204 are fixedly connected to both sides of the collecting hood 203. A cleaning brush 205 is rotatably connected between the two sets of vertical plates 204. The connecting pipe 3 is located away from the... One end of the elastic cleaning mechanism 2 is provided with a dust collection mechanism 4, and one side of the two sets of rectangular plates 201 is provided with an elastic adjustment mechanism 6. The dust collection mechanism 4 includes a support rod 401, which is fixedly installed on the outer wall of the mounting cover 1. A sliding sleeve 402 is fixedly installed at the end of the support rod 401 away from the mounting cover 1. A bellows 403 is slidably connected to the inner ring of the sliding sleeve 402. A motor 404 is fixedly installed inside the bellows 403. A fan 405 is fixedly installed at the output end of the motor 404. A tapered tube 406 is fixedly installed at one end of the bellows 403. A filter tube 407 is installed between the tapered tube 406 and the connecting tube 3.

[0032] When the fabric passes between the two sets of cleaning brushes 205, the two sets of brushes 205 rotate, causing them to clean both sides of the fabric simultaneously. This automatic cleaning by the two sets of brushes 205 avoids damage to the fabric caused by traditional manual cleaning, extends the fabric's lifespan, and improves customer satisfaction. Simultaneously, the two sets of brushes 205, distributed vertically, cover both sides of the fabric surface, working in conjunction with the suction mechanism 4 to extract the swept dust, ensuring uniform and thorough dust removal and significantly improving the quality and efficiency of fabric dust removal. Meanwhile, several sets of springs 202 provide elastic support for the air collection hood 203, adjusting according to different... The thickness of the fabric automatically causes the air collecting hood 203 to compress the spring 202 to varying degrees, reducing pressure on the fabric and thus reducing the possibility of fabric damage, improving the overall processing quality of fabrics of different thicknesses. The motor 404 drives the fan 405 to rotate, causing several sets of suction heads 408 to generate suction. The several sets of suction heads 408 uniformly suck up the dust generated during the fabric cleaning process by the corresponding cleaning brushes 205. The dust passes through the air collecting hood 203 and the connecting pipe 3 in sequence and reaches the filter pipe 407 for filtration. The purified air is discharged through the air box 403, which greatly improves the dust collection efficiency and dust collection effect.

[0033] Reference Figure 1-3 The inner wall of the mounting cover 1 is provided with a storage groove 5. The elastic adjustment mechanism 6 includes a bearing seat 601, which is fixedly installed on the inner wall of the mounting cover 1 at the storage groove 5. A rotating shaft 602 is rotatably connected to the bottom of the storage groove 5. A servo motor 603 is fixedly installed on the inner wall of the mounting cover 1 at the bottom of the storage groove 5. The output end of the servo motor 603 is fixedly installed with the bottom end of the rotating shaft 602. Two sets of threads 604 are provided on the outer surface of the rotating shaft 602. A movable seat 605 is threadedly connected to the outer surface of the threads 604. A connecting block 606 is fixedly connected between the movable seat 605 and the adjacent rectangular plate 201. Two sets of filter screens 7 are installed inside the filter tube 407, and the three sets of filter screens 7 are distributed vertically.

[0034] When the fabric is relatively abrasion-resistant, the servo motor 603 is started to drive the rotating shaft 602 to rotate in the forward direction, causing the two sets of moving seats 605 to approach each other under the action of the thread 604. At this time, a large force is required to counteract the thrust of the spring 202, thereby adjusting the contact pressure between the cleaning brush 205 and the fabric. When the fabric is relatively soft, the servo motor 603 is operated to rotate in the reverse direction, which is beneficial for achieving good cleaning results for different types of fabrics. The dust in the air entering the filter tube 407 is filtered in multiple stages through three sets of filter screens 7, further improving the dust removal effect.

[0035] Reference Figure 1A controller 8 is fixedly installed on one side of the mounting cover 1, and the controller 8 is electrically connected to the servo motor 603. A guide post 9 is fixedly installed between the air collecting cover 203 and the mounting cover 1. A guide block 10 is fixedly installed on the side of the rectangular plate 201 away from the connecting block 606, and the guide block 10 is slidably connected to the outer surface of the guide post 9. The controller 8 is used to control the start and stop of the servo motor 603, which makes it easier for the staff to operate the servo motor 603 and improves the practicality during use. When the rectangular plate 201 moves, it drives the guide block 10 to move up and down along the direction of the guide post 9, which improves the stability of the movement of the rectangular plate 201.

[0036] Reference Figure 2-4 The two sets of threads 604 have opposite thread directions; each of the several sets of springs 202 has a telescopic guide rod 11 inside; by having the two sets of threads 604 have opposite thread directions, when a set of servo motors 603 controls the rotating shaft 602 to rotate, the two sets of moving seats 605 can move closer or further apart under the action of the two sets of opposite threads 604, which improves the rationality of the structure; the telescopic guide rod 11 plays a guiding role when the spring 202 elastically expands and contracts, which helps to extend the service life of the spring 202.

[0037] Working principle: When the fabric passes between the two sets of cleaning brushes 205, the brushes rotate, allowing them to clean both sides of the fabric simultaneously. This automatic cleaning by the two sets of brushes avoids damage caused by traditional manual cleaning, extends the fabric's lifespan, and improves customer satisfaction. The two sets of brushes, distributed vertically, cover both sides of the fabric surface, working in conjunction with the suction mechanism 4 to remove the swept dust, ensuring uniform and thorough dust removal and significantly improving the quality and efficiency of fabric dust removal. Simultaneously, several springs 202 provide elastic support for the air collection hood 203, adjusting the pressure according to different surfaces. Depending on the thickness of the fabric, the air collection hood 203 automatically compresses the spring 202 to varying degrees, reducing pressure on the fabric and thus lowering the possibility of fabric damage. This improves the overall processing quality for fabrics of different thicknesses. When the fabric is relatively abrasion-resistant, the servo motor 603 is activated to drive the rotating shaft 602 to rotate in the forward direction, causing the two sets of moving seats 605 to approach each other under the action of the thread 604. At this time, a larger force is required to counteract the thrust of the spring 202, thereby adjusting the contact pressure between the cleaning brush 205 and the fabric. When the fabric is relatively soft, the servo motor 603 can be operated to rotate in the reverse direction, which is beneficial for achieving good cleaning results for different types of fabrics.

[0038] The motor 404 drives the fan 405 to rotate, causing several sets of suction heads 408 to generate suction. The suction heads 408 evenly suck up the dust generated during the fabric cleaning process by the corresponding cleaning brushes 205. The dust passes through the air collection hood 203 and the connecting pipe 3 in sequence and reaches the filter pipe 407 for filtration. The purified air is discharged through the air box 403, which greatly improves the dust collection efficiency and effect. The dust in the air entering the filter pipe 407 is filtered in multiple stages by three sets of filter screens 7, which further improves the dust removal effect.

[0039] Meanwhile, the controller 8 is used to control the start and stop of the servo motor 603, which makes it easier for the staff to operate the servo motor 603 and improves its practicality. By using the opposite thread directions of the two sets of threads 604, the two sets of moving seats 605 can move closer or further apart under the action of the two sets of opposite threads 604 when the servo motor 603 controls the rotating shaft 602 to rotate, which improves the rationality of the structure.

[0040] In addition, the rectangular plate 201 moves, causing the guide block 10 to move up and down along the direction of the guide post 9, which improves the stability of the rectangular plate 201's movement; the telescopic guide rod 11 guides the elastic extension and contraction of the spring 202, which helps to extend the service life of the spring 202.

[0041] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A dust removal device for cloth processing, comprising a mounting cover (1), characterized in that, The mounting cover (1) is symmetrically provided with two sets of elastic cleaning mechanisms (2). The upper and lower ends of the mounting cover (1) are slidably connected with connecting pipes (3). The elastic cleaning mechanism (2) includes a rectangular plate (201). The rectangular plate (201) is slidably connected to the outer surface of the connecting pipe (3). Several sets of springs (202) are installed on the opposite sides of the two sets of rectangular plates (201). A wind collector (203) is installed at the end of the spring (202) away from the rectangular plate (201). The two sides of the wind collector (203) are fixedly connected with upright plates (204). A cleaning brush (205) is rotatably connected between the two sets of upright plates (204). A dust suction mechanism (4) is provided at the end of the connecting pipe (3) away from the elastic cleaning mechanism (2). An elastic adjustment mechanism (6) is provided on one side of the two sets of rectangular plates (201).

2. The dust removing device for cloth processing according to claim 1, characterized in that, The inner wall of the mounting cover (1) is provided with a storage groove (5). The elastic adjustment mechanism (6) includes a bearing seat (601). The bearing seat (601) is fixedly installed on the inner wall of the mounting cover (1) at the storage groove (5). A rotating shaft (602) is rotatably connected to the bottom of the storage groove (5). A servo motor (603) is fixedly installed on the inner wall of the mounting cover (1) at the bottom of the storage groove (5). The output end of the servo motor (603) is fixedly installed with the bottom end of the rotating shaft (602). Two sets of threads (604) are provided on the outer surface of the rotating shaft (602). A movable seat (605) is threadedly connected to the outer surface of the threads (604). A connecting block (606) is fixedly connected between the movable seat (605) and the adjacent rectangular plate (201).

3. The dust removing device for cloth processing according to claim 1, characterized in that, The dust collection mechanism (4) includes a support rod (401), which is fixedly installed on the outer wall of the mounting cover (1). A sliding sleeve (402) is fixedly installed at one end of the support rod (401) away from the mounting cover (1). A bellows (403) is slidably connected to the inner ring of the sliding sleeve (402). A motor (404) is fixedly installed inside the bellows (403). A fan (405) is fixedly installed at the output end of the motor (404). A tapered tube (406) is fixedly installed at one end of the bellows (403). A filter tube (407) is installed between the tapered tube (406) and the connecting tube (3).

4. The dust removing device for cloth processing according to claim 3, characterized in that, The filter tube (407) is equipped with two sets of filter screens (7), and the three sets of filter screens (7) are distributed vertically.

5. The dust removing device for cloth processing according to claim 2, characterized in that, A controller (8) is fixedly installed on one side of the mounting cover (1), and the controller (8) is electrically connected to the servo motor (603).

6. The dust removing device for cloth processing according to claim 2, characterized in that, The two sets of threads (604) have opposite thread directions.

7. The dust removing device for cloth processing according to claim 2, characterized in that, A guide post (9) is fixedly installed between the air collecting hood (203) and the mounting hood (1). A guide block (10) is fixedly installed on the side of the rectangular plate (201) away from the connecting block (606). The guide block (10) is slidably connected to the outer surface of the guide post (9).

8. The dust removing device for cloth processing according to claim 1, characterized in that, The inside of each of the several groups of springs (202) is provided with a telescopic guide rod (11).

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