Fabric cleaning device for jacquard fabric production

Abstract

The utility model relates to the technical field of textile, and discloses a fabric cleaning device for jacquard fabric production, which comprises a mounting rack and a brush roller, the right side of the mounting rack is fixedly connected with a servo motor, the front side and the rear side of the top of the mounting rack are fixedly connected with scrapers, the tops of the two scrapers are provided with decontamination grooves, and the two ends of each decontamination groove are provided with a cleaning brush. The device comprises two scraping plates, the sides, away from each other, of the two scraping plates are fixedly connected with dirt receiving boxes, the right sides of the two dirt receiving boxes communicate with dust suction pipes, the right ends of the dust suction pipes communicate with a collecting box, the right side of the collecting box communicates with a connecting pipe, one end of the connecting pipe communicates with a fan, and a filtering assembly is installed on the inner side of the collecting box. According to the utility model, the scraping plates are arranged on the two sides of the brush roller, the scraping plates and the dirt removing groove are matched with each other like a comb, when the brush roller rotates, the scraping plates scrape stains attached to the bristles, and the scraped stains fall into the dirt receiving box, so that the stains are prevented from remaining in the bristles.

Description

Technical Field

[0001] This utility model relates to the field of textile technology, and in particular to a fabric cleaning device for the production of large jacquard fabrics. Background Technology

[0002] Jacquard fabric is a representative of high-end fabrics in the textile industry. It is woven with special jacquard machines to create complex and varied patterns and rich three-dimensional textures. It is used in clothing, home textiles and decoration. Among them, double-filament double-singled yarn-dyed jacquard fabric has attracted much attention due to its unique process. This fabric uses two different types of yarns interwoven and undergoes two singeing treatments, which makes the fabric surface smooth and clean, with distinct color layers and a delicate and high-end texture. However, during the production process, double-filament double-singled yarn-dyed jacquard fabric is very easy to absorb dust and lint impurities, and the gaps between the yarns can hide small pollutants. These impurities not only affect the appearance of the fabric, but also cause color variations and color differences in subsequent dyeing and finishing processes.

[0003] A search revealed Chinese Patent Publication No. CN212069598U, which discloses a textile fabric cleaning device for textile production, relating to the textile field. This device effectively solves the problems mentioned in the background art by using a combination of brushes and adhesive tape to clean the fabric. It includes a fixed block, with a support rod fixed to the left end of the fixed block, and inner and outer longitudinal crossbars fixed to the end of the support rod. Brush bristles are fixed to the outer side of the crossbars. A right-opening U-shaped bracket is fixed to the right side of the fixed block, with inner and outer longitudinal rollers between the U-shaped brackets. A handle is connected to the bottom of the fixed block via a spring. It has a simple structure, is easy to use, and is suitable for various locations. However, after use, the brush bristles used for cleaning jacquard fabrics retain lint, dust, and stains. If not cleaned promptly, these residues can breed bacteria, produce odors, and affect the effectiveness of subsequent uses. Furthermore, the residual stains can contaminate the fabric during the next cleaning. Therefore, this fabric cleaning device for jacquard fabric production is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a fabric cleaning device for the production of jacquard fabrics, which aims to improve the problem that after the brushes used to clean jacquard fabrics in the prior art leave behind lint, dust and stains, which will affect the effect of the next use if not cleaned in time.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a fabric cleaning device for jacquard fabric production, comprising a mounting frame and a brush roller. A servo motor is fixedly connected to the right side of the mounting frame. Scrapers are fixedly connected to the front and rear sides of the top of the mounting frame. Each of the two scrapers has a dirt removal groove on its top. A dirt collection box is fixedly connected to the opposite side of each of the two scrapers. A suction pipe is connected to the right side of each of the two dirt collection boxes. A collection box is connected to the right end of the suction pipe. A connecting pipe is connected to the right side of the collection box. A fan is connected to one end of the connecting pipe. A filter assembly is installed inside the collection box. A replacement mechanism is provided on the top of the mounting frame.

[0006] The above technical solution involves installing a brush roller inside the mounting frame and driving it with a servo motor to clean stains from the surface of the double-filament double-burnt color-woven jacquard fabric. Scrapers are installed on both sides of the brush roller, and the scrapers are integrally formed with the stain removal tank. Like a hair comb, the scrapers remove stains from inside the brush bristles and drop them into the stain collection box. Finally, the scrapers are sucked into the collection box by a fan for subsequent centralized cleaning.

[0007] As a further description of the above technical solution:

[0008] The replacement mechanism includes two slide rods, which are slidably connected to the left side of the mounting frame. A movable plate is fixedly connected to the outer wall of each slide rod. A screw is rotatably connected to the left side of the movable plate. The right end of the screw passes through the left side of the movable plate and is threadedly connected to the left side of the mounting frame. The output end of the servo motor passes through the right side of the mounting frame and is fixedly connected to a first limiting insertion post. A second limiting insertion post is rotatably connected to the right side of the movable plate. Limiting insertion grooves are provided at both the left and right ends of the brush roller.

[0009] The above technical solution involves a movable plate that is limited by a sliding rod and can be horizontally installed on the left side of the mounting frame. Limiting plug-in post one and limiting plug-in post two are installed between the movable plate and the mounting frame, respectively. Limiting plug-in post one and limiting plug-in post two are connected by aligning with the limiting plug-in slots at both ends of the brush roller. The movable plate is then driven by rotating the screw to clamp and fix the brush roller. Finally, the brush roller is driven to rotate at high speed by starting the servo motor.

[0010] As a further description of the above technical solution:

[0011] The replacement mechanism also includes two limiting plates, which are respectively fixedly connected to the opposite ends of the limiting plug-in post one and the limiting plug-in post two.

[0012] The above technical solution involves installing a limiting plate on both sides of the limiting plug-in post one and the limiting plug-in post two, which can limit the installation of the brush roller and prevent it from sliding left and right.

[0013] As a further description of the above technical solution:

[0014] The filter assembly includes a filter plate, which is slidably connected to the top right end of the collection box, and a groove is provided on the right side of the filter plate.

[0015] The above technical solution involves installing a filter plate in a collection box, which can filter the extracted dust.

[0016] As a further description of the above technical solution:

[0017] The bottom of the mounting bracket is fixedly connected to multiple reinforcing plates, and the tops of the multiple reinforcing plates are fixedly connected to the bottom of the waste collection box.

[0018] Through the above technical solution:

[0019] As a further description of the above technical solution:

[0020] Mounting plates are fixedly connected to the bottom left and right ends of the mounting frame, and the outer wall of the mounting frame is rounded.

[0021] The above technical solution provides support for the mounting bracket via a mounting plate, facilitating installation with subsequent equipment.

[0022] As a further description of the above technical solution:

[0023] The mounting plate has a screw hole on its top, and a bolt is threaded into the inner side of the screw hole.

[0024] The above technical solution involves fixing the mounting plate to the equipment with bolts, thereby reinforcing the device.

[0025] As a further description of the above technical solution:

[0026] The inner diameter of the screw hole is matched with the diameter of the bolt, and the multiple dirt-removing grooves are arranged at equal intervals.

[0027] The above technical solution ensures that the size of the screw hole and the bolt are compatible, facilitating installation.

[0028] This utility model has the following beneficial effects:

[0029] 1. In this utility model, scrapers are set on both sides of the brush roller. The scrapers and the dirt removal tank cooperate with each other like a comb. When the brush roller rotates, the scrapers scrape off the dirt attached to the bristles. At the same time, the scraped dirt falls into the dirt collection box. By starting the fan, the dirt in the dirt collection box enters the collection box, which is convenient for subsequent centralized treatment and avoids dirt residue in the bristles.

[0030] 2. In this utility model, the moving plate is driven to slide left and right by rotating the screw. The brush roller is inserted into the corresponding limiting plug-in post one and limiting plug-in post two through the limiting plug-in groove, so that the moving plate and the mounting frame clamp and fix the brush roller. The brush roller is driven by the servo motor, so as to realize the quick installation of the brush roller and facilitate subsequent disassembly. Attached Figure Description

[0031] Figure 1 A perspective view of a fabric cleaning device for producing large jacquard fabrics according to this utility model;

[0032] Figure 2 This is a front view of a fabric cleaning device for producing large jacquard fabrics according to the present invention.

[0033] Figure 3 This is a split view of the scraper of a fabric cleaning device for producing jacquard fabrics according to the present invention.

[0034] Figure 4 This is a partial structural schematic diagram of the replacement mechanism of a fabric cleaning device for producing jacquard fabrics according to the present invention.

[0035] Figure 5 This is a schematic diagram of the collection box of a fabric cleaning device for the production of large jacquard fabrics proposed in this utility model.

[0036] Legend:

[0037] 1. Mounting bracket; 2. Replacement mechanism; 201. Limiting plug-in post one; 202. Slide rod; 203. Moving plate; 204. Screw; 205. Limiting plug-in post two; 206. Limiting plate; 207. Limiting plug-in groove; 3. Brush roller; 4. Servo motor; 5. Scraper; 6. Sludge removal tank; 7. Sludge collection box; 8. Suction pipe; 9. Collection box; 10. Connecting pipe; 11. Fan; 12. Filter plate; 13. Clip groove; 14. Reinforcing plate; 15. Mounting plate; 16. Screw hole; 17. Bolt. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Reference Figure 1 , Figure 3 and Figure 5This utility model provides an embodiment of a fabric cleaning device for jacquard fabric production, comprising a mounting frame 1 and a brush roller 3. A servo motor 4 is fixedly connected to the right side of the mounting frame 1. The brush roller 3 is mounted on the mounting frame 1. By starting the servo motor 4, the brush roller 3 is driven to rotate at high speed to clean stains on the surface of the double-filament double-burnt yarn-dyed jacquard fabric. Scrapers 5 are fixedly connected to the front and rear sides of the top of the mounting frame 1. Each scraper 5 has a dirt removal groove 6 on its top. The scrapers 5 are located on both sides of the outer wall of the brush roller 3. The scrapers 5 and the dirt removal grooves 6 are integrally formed, like a comb. Multiple dirt removal grooves 6 are arranged at equal intervals. A dirt collection box 7 is fixedly connected to the opposite side of each of the two scrapers 5. 7 are interconnected, and the scraped dirt will fall into the dirt collection box 7. The right side of each dirt collection box 7 is connected to a vacuum pipe 8. The right end of the vacuum pipe 8 is connected to a collection box 9. The right side of the collection box 9 is connected to a connecting pipe 10. One end of the connecting pipe 10 is connected to a fan 11. The fan 11 and the collection box 9 are connected through the connecting pipe 10. By starting the fan 11, a negative pressure is generated inside the collection box 9, and the dirt in the dirt collection box 7 enters the collection box 9 through the vacuum pipe 8. A filter assembly is installed inside the collection box 9. The filter assembly includes a filter plate 12. The filter plate 12 is slidably connected to the top right end of the collection box 9. A snap-fit ​​groove 13 is opened on the right side of the filter plate 1. A replacement mechanism 2 is provided on the top of the mounting frame 1.

[0040] Specifically, the brush roller 3 is mounted on the mounting frame 1. By starting the servo motor 4, the brush roller 3 can be driven to rotate at high speed, thereby effectively cleaning the stains on the surface of the double-filament double-burnt color-woven jacquard fabric. The scraper 5 is set on both sides of the outer wall of the brush roller 3 and is integrally formed with the stain removal groove 6. Its structure is similar to a comb. When the brush roller 3 rotates, the scraper 5 will scrape off the stains attached to the bristles. Multiple stain removal grooves 6 are arranged at equal intervals to ensure the uniformity of the cleaning effect. The scraper 5 and the stain receiving box 7 are fixed to each other. To ensure that the scraped dirt falls smoothly into the collection box 7, the blower 11 and the collection box 9 are connected by a connecting pipe 10. By starting the blower 11, a negative pressure is generated inside the collection box 9, and the dirt in the collection box 7 enters the collection box 9 through the suction pipe 8 for subsequent centralized treatment. In order to further improve cleaning efficiency, a filter plate 12 is installed in the collection box 9 to filter the dirt. The filter plate 12 has a slot 13 on the right side for easy installation and replacement.

[0041] Reference Figure 2 , Figure 3 and Figure 4The replacement mechanism 2 includes two slide rods 202, which are slidably connected to the left side of the mounting frame 1. A sliding cavity is provided at the bottom left side of the mounting frame 1, allowing the slide rods 202 to slide within the cavity. Movable plates 203 are fixedly connected to the outer walls of both slide rods 202. The movable plates 203 slide horizontally via the slide rods 202, enabling unfolding and subsequent installation of the brush roller 3. A screw 204 is rotatably connected to the left side of the movable plate 203. The right end of the screw 204 passes through the left side of the movable plate 203 and is threadedly connected to the left side of the mounting frame 1. Simultaneously, the movable plate 203 is mounted on the screw 204, and rotating the screw 204 drives the movable plate 203 to slide left and right. The output end of the servo motor 4 passes through the right side of the mounting bracket 1 and is fixedly connected to the first limiting plug 201. The right side of the moving plate 203 is rotatably connected to the second limiting plug 205. The left and right ends of the brush roller 3 are provided with limiting plug grooves 207. The brush roller 3 is inserted into the corresponding first limiting plug 201 and second limiting plug 205 through the limiting plug grooves 207 at both ends, so as to realize quick installation and facilitate subsequent disassembly. Finally, the brush roller 3 is driven to rotate by the servo motor 4. The replacement mechanism 2 also includes two limiting plates 206. The two limiting plates 206 are fixedly connected to the opposite ends of the first limiting plug 201 and the second limiting plug 205, respectively.

[0042] Specifically, a sliding cavity structure is designed at the bottom left side of the mounting frame 1 to allow the slide rod 202 to slide smoothly and be installed inside the cavity. The moving plate 203, through the horizontal sliding function of the slide rod 202, can be unfolded and subsequently used for the installation of the brush roller 3. The moving plate 203 is mounted on the screw 204; rotating the screw 204 drives the moving plate 203 to slide left and right. The output end of the servo motor 4 passes through the right side of the mounting frame 1 and is fixedly connected to the limiting insertion post 201. The brush roller 3... Both ends of the brush roller 3 have limit insertion slots 207. The brush roller 3 is inserted into the corresponding limit insertion post 1 201 and limit insertion post 205 through the limit insertion slots 207 at both ends, thereby achieving quick installation and facilitating subsequent disassembly. Finally, the brush roller 3 can be driven to rotate by the servo motor 4. In addition, the limit plate 206 is fixedly connected to the far ends of the limit insertion post 1 201 and limit insertion post 205 to ensure the stability of the brush roller 3 during installation and use.

[0043] Reference Figure 1 , Figure 2 and Figure 4The bottom of the mounting frame 1 is fixedly connected to multiple reinforcing plates 14, and the top of the multiple reinforcing plates 14 is fixedly connected to the bottom of the waste collection box 7. The bottom left and right ends of the mounting frame 1 are fixedly connected to mounting plates 15. The outer wall of the mounting frame 1 is rounded. The top of the mounting plate 15 is provided with screw holes 16, and the inner side of the screw holes 16 is threaded with bolts 17. The inner diameter of the screw holes 16 is matched with the diameter of the bolts 17.

[0044] Specifically, the reinforcing plate 14 is fixed between the mounting frame 1 and the waste collection box 7. This design not only enhances the stability of the waste collection box 7 but also ensures the durability of the overall structure. In addition, to further strengthen the structural strength of the mounting frame 1, mounting plates 15 are fixed at both ends of its bottom. These mounting plates 15 not only provide additional support points but also facilitate the installation of the entire device through the screw holes 16 opened on their tops. The inner threads of the screw holes 16 are tightly engaged with the bolts 17, ensuring that the bolts 17 can be firmly screwed in. The inner diameter of the screw holes 16 is matched with the diameter of the bolts 17, ensuring the tightness of the connection and the stability of the structure.

[0045] Working principle: First, the brush roller 3 is installed on the mounting frame 1. The servo motor 4 drives the brush roller 3 to rotate at high speed to clean the stains on the surface of the double-filament double-burnt color-woven jacquard fabric. At the same time, the scraper 5 is set on both sides of the outer wall of the brush roller 3. The scraper 5 and the stain removal groove 6 work together like a comb. When the brush roller 3 rotates, the scraper 5 scrapes out the stains attached to the bristles, and the scraped stains fall into the stain collection box 7. The fan 11 is started to create negative pressure inside the collection box 9, and the stains in the stain collection box 7 enter the collection box 9 through the dust suction pipe 8 for subsequent centralized treatment.

[0046] Furthermore, the moving plate 203 is driven to slide left and right by rotating the screw 204. The moving plate 203 is horizontally limited by the slide bar 202. The brush roller 3 is inserted into the corresponding limiting insertion post 201 and limiting insertion post 205 at both ends through the limiting insertion slots 207, so that the moving plate 203 and the mounting frame 1 clamp and fix the brush roller 3. Finally, the brush roller 3 is driven to rotate by the servo motor 4, which improves the convenience of replacing the brush roller 3 and makes the operation more convenient.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fabric cleaning device for production of large jacquard fabric, comprising a mounting frame (1) and a brush roller (3), characterized in that: A servo motor (4) is fixedly connected to the right side of the mounting bracket (1). Scrapers (5) are fixedly connected to the front and rear sides of the top of the mounting bracket (1). A dirt removal groove (6) is opened on the top of each of the two scrapers (5). A dirt collection box (7) is fixedly connected to the opposite side of each of the two scrapers (5). A dust suction pipe (8) is connected to the right side of each of the two dirt collection boxes (7). A collection box (9) is connected to the right end of the dust suction pipe (8). A connecting pipe (10) is connected to the right side of the collection box (9). A fan (11) is connected to one end of the connecting pipe (10). A filter assembly is installed inside the collection box (9). A replacement mechanism (2) is provided on the top of the mounting bracket (1).

2. A fabric cleaning device for use in the production of a large jacquard fabric according to claim 1, characterized in that: The replacement mechanism (2) includes two slide rods (202), which are slidably connected to the left side of the mounting frame (1). The outer walls of the two slide rods (202) are fixedly connected to a movable plate (203). A screw (204) is rotatably connected to the left side of the movable plate (203). The right end of the screw (204) passes through the left side of the movable plate (203) and is threadedly connected to the left side of the mounting frame (1). The output end of the servo motor (4) passes through the right side of the mounting frame (1) and is fixedly connected to a first limiting plug-in post (201). The right side of the movable plate (203) is rotatably connected to a second limiting plug-in post (205). Limiting plug-in grooves (207) are opened at both the left and right ends of the brush roller (3).

3. A fabric cleaning device for use in the production of a large jacquard fabric according to claim 2, characterized in that: The replacement mechanism (2) also includes two limiting plates (206), which are respectively fixedly connected to the opposite ends of the limiting plug-in post one (201) and the limiting plug-in post two (205).

4. A fabric cleaning device for use in the production of large jacquard fabrics according to claim 1, characterized in that: The filter assembly includes a filter plate (12), which is slidably connected to the top right end of the collection box (9), and a groove (13) is provided on the right side of the filter plate (12).

5. A fabric cleaning device for use in the production of large jacquard fabrics according to claim 1, characterized in that: The bottom of the mounting bracket (1) is fixedly connected to a plurality of reinforcing plates (14), and the top of the plurality of reinforcing plates (14) is fixedly connected to the bottom of the waste collection box (7).

6. A fabric cleaning device for use in the production of large jacquard fabrics according to claim 1, characterized in that: The mounting bracket (1) has mounting plates (15) fixedly connected to the bottom left and right ends, and the outer wall of the mounting bracket (1) is rounded.

7. A fabric cleaning device for use in the production of a large jacquard fabric according to claim 6, characterized in that: The mounting plate (15) has a screw hole (16) on its top, and a bolt (17) is threaded into the inner side of the screw hole (16).

8. A fabric cleaning device for use in the production of a large jacquard fabric according to claim 7, characterized in that: The inner diameter of the screw hole (16) is matched with the diameter of the bolt (17), and the multiple dirt removal grooves (6) are arranged at equal intervals.

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