Wire and cable weaving equipment
By combining the design of active braiding discs and fixed braiding discs with anti-detachment studs and drive motors, the high cost of existing wire and cable braiding equipment is solved, achieving stable and low-cost wire and cable winding and braiding, which is suitable for use by small and micro enterprises.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN ZHONGZHEN ENERGY TECH CO LTD
- Filing Date
- 2025-04-10
- Publication Date
- 2026-04-21
AI Technical Summary
Existing wire and cable braiding equipment is complex in structure and expensive, making it unsuitable for small and micro manufacturing enterprises.
A wire and cable braiding device including an active braiding disc and a fixed braiding disc was designed. The device achieves the rotational winding and braiding of wires and cables through anti-detachment studs and a drive motor, and is driven by anti-slip rubber material and a single motor.
It achieves stable winding and braiding of wires and cables, reduces equipment costs, improves the space utilization rate of the production workshop, and reduces the economic pressure on enterprises, making it suitable for use by small and micro enterprises.
Smart Images
Figure CN224153185U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire braiding technology, specifically to a wire and cable braiding device. Background Technology
[0002] Electric wires and cables refer to materials used for power, electrical, and related transmission applications. They are mainly used to transmit electrical energy, information, and realize the conversion of electromagnetic energy. The definition of electric wires and cables can be broadly referred to as cables, while in a narrow sense, it refers to insulated cables, which consist of one or more insulated cores and their covering layers, overall protective layers, and outer sheaths, and sometimes also include uninsulated conductors;
[0003] Currently, in the production process of wires and cables, multiple wire bundles need to be wound and braided. However, the existing wire and cable braiding mechanisms have complex structures and high costs. The initial purchase and subsequent use costs are relatively high, which greatly increases the economic pressure on enterprises and is not suitable for small and micro manufacturing enterprises to purchase and use. Therefore, this utility model proposes a low-cost wire and cable braiding equipment. Utility Model Content
[0004] The purpose of this invention is to provide a wire and cable braiding device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire and cable braiding device, comprising a lower base plate, a primary column fixedly installed on one side of the upper surface of the lower base plate, and a secondary column fixedly installed on the other side of the upper surface of the lower base plate. A rotating shaft is rotatably mounted inside the top of the primary column via a bearing. An active braiding disc is fixedly installed at the top of the rotating shaft. A fixed shaft is fixedly installed on the outer wall of one side of the top of the secondary column. A fixed braiding disc is fixedly installed at the top of the fixed shaft. The active braiding disc and the fixed braiding disc have the same structure. Both the active braiding disc and the fixed braiding disc have several braiding holes. A lower base pad is fixedly installed on the inner bottom wall of each braiding hole. An anti-detachment stud is threadedly connected to the outer side of each braiding hole and located on the braiding disc. A driven gear is fixedly installed at the end of the rotating shaft away from the active braiding disc. A driving gear is arranged below the driven gear, and the driving gear meshes with the driven gear.
[0006] Preferably, the plurality of braided holes are distributed circumferentially at equal intervals through the center point of the braided disc.
[0007] Preferably, the bottom end of each of the anti-detachment studs is connected to an upper contact pad via a bearing ring, and both the lower bottom pad and the upper contact pad are made of anti-slip rubber material.
[0008] Preferably, a knob is fixedly installed at the top of each of the anti-detachment studs, and the knob is provided with anti-slip texture.
[0009] Preferably, a drive motor is fixedly installed below the active braiding disc and on the outer wall of the primary column by fixing bolts.
[0010] Preferably, the output shaft of the drive motor passes through the primary column and is fixedly connected to the center position of the drive gear.
[0011] Preferably, a central column is fixedly installed at the center of the upper surface of the lower base plate, and reinforcing support rods are fixedly installed on the outer walls of both sides of the bottom end of the central column.
[0012] Preferably, an outer sleeve is fixedly installed at the top of the central column.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] The wire and cable braiding equipment of this utility model, through the cooperative use of the structures, can effectively perform the rotary winding and braiding work between wires and cables, and can wind and braid several wire and cable branches into a whole cable body, ensuring the normal use of the braiding equipment of this utility model;
[0015] Meanwhile, the braiding equipment of this utility model can tighten and fix both ends of the wire and cable, which has a better thread tightening effect, prevents the wire and cable from coming out of the hole during winding and braiding, improves the stability and safety of braiding, and has a better use effect, making the braiding process of wire and cable safer.
[0016] Furthermore, the weaving equipment of this utility model can be driven by a single motor, which has a simple structure, is more convenient to use, occupies a small area, effectively improves the space utilization of the production workshop, and has low manufacturing and maintenance costs, effectively reducing the initial purchase and subsequent use costs of enterprises, better alleviating the economic pressure of enterprises, and has good economic applicability. It is suitable for small and micro enterprises to purchase and use, and its overall practicality is stronger. Attached Figure Description
[0017] Figure 1 This is a right-side perspective three-dimensional structural diagram of the weaving device according to an embodiment of the present invention;
[0018] Figure 2 This is a left-side perspective three-dimensional structural diagram of the weaving device according to an embodiment of the present utility model;
[0019] Figure 3 This is a schematic diagram of the primary column assembly structure according to an embodiment of the present utility model;
[0020] Figure 4 This is an embodiment of the present utility model. Figure 3 A magnified structural diagram of region A;
[0021] Figure 5 This is a front view schematic diagram of the primary column structure according to an embodiment of the present utility model.
[0022] In the diagram: 1. Lower base plate; 2. Primary column; 3. Secondary column; 4. Rotating shaft; 5. Active braiding disc; 6. Fixed shaft; 7. Fixed braiding disc; 8. Braiding hole; 9. Lower base pad; 10. Anti-detachment stud; 11. Upper contact pad; 12. Driven gear; 13. Drive motor; 14. Active gear; 15. Knob; 16. Middle column; 17. Outer sleeve. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Please see Figure 1-5The present invention provides an embodiment of a wire and cable braiding device, comprising a lower base plate 1, a primary column 2 fixedly installed on one side of the upper surface of the lower base plate 1, a secondary column 3 fixedly installed on the other side of the upper surface of the lower base plate 1, a rotating shaft 4 rotatably installed inside the top of the primary column 2 via a bearing, an active braiding disc 5 fixedly installed on the top of the rotating shaft 4, a fixed shaft 6 fixedly installed on the outer wall of one side of the top of the secondary column 3, and a fixed braiding disc 7 fixedly installed on the top of the fixed shaft 6, wherein the active braiding disc 5 and the fixed braiding disc 7 have the same structure;
[0027] The active braiding disc 5 and the fixed braiding disc 7 can be installed through the primary column 2 and the secondary column 3. After installation, the active braiding disc 5 can rotate under the action of the drive structure, thus achieving the effect of active rotation and winding braiding. The fixed braiding disc 7 cannot be fixed, thus achieving the effect of winding and fixing the end of the wire and cable.
[0028] For details on how to use the active braided reel 5 and the fixed braided reel 7 for threading and securing wires and cables, please refer to the attached instruction manual. Figure 3 as well as Figure 4 As shown, both the active braiding disc 5 and the fixed braiding disc 7 have several braiding holes 8, which are distributed circumferentially at equal intervals through the center point of the braiding disc.
[0029] Furthermore, a lower bottom pad 9 is fixedly installed on the inner bottom wall of each braided hole 8, and an anti-detachment stud 10 is threadedly connected to the outer side of each braided hole 8 and located on the braided disc. The bottom end of each anti-detachment stud 10 is connected to an upper contact pad 11 through a bearing ring. Both the lower bottom pad 9 and the upper contact pad 11 are made of anti-slip rubber material.
[0030] With this structural design, when it is necessary to braid the wires and cables, the wires and cables can be threaded into the braiding holes 8 of the active braiding disc 5 and the fixed braiding disc 7, so that both ends of the wires and cables are respectively placed in the braiding holes 8 of the active braiding disc 5 and the fixed braiding disc 7, as detailed in the attached instruction manual. Figure 1 as well as Figure 2 As shown;
[0031] After the wires and cables are inserted into the braided hole 8, the anti-detachment stud 10 can be manually rotated. When the anti-detachment stud 10 is rotated, it will move up and down in the threaded hole of the braided disc. The movement of the anti-detachment stud 10 can drive the upper contact pad 11 at the bottom to move. The anti-detachment stud 10 can tighten and fix the wires and cables in the braided hole 8 through its abutting and fixing effect. It has a good thread tightening effect, prevents the wires and cables from coming out of the hole during the winding and braiding, improves the stability and safety of the braiding, and has a good use effect.
[0032] Both the bottom pad 9 and the upper contact pad 11 are made of anti-slip rubber material. This material can improve the anti-slip contact effect with wires and cables, improve the anti-detachment quality, and at the same time, the rubber material can better protect the wires and cables when they come into contact with the outer layer, providing a flexible contact effect and avoiding damage to the outer layer of the wires and cables caused by hard contact, thus improving the contact performance.
[0033] In this embodiment, in order to facilitate the manual rotation of the anti-detachment studs 10, a knob 15 is fixedly installed on the top of each anti-detachment stud 10. The knob 15 is provided with anti-slip texture, so that the anti-detachment studs 10 can be rotated in both directions by manual rotation of the knob 15.
[0034] In this embodiment, in order to drive the active braiding disc 5 to rotate, a driven gear 12 is fixedly installed at the end of the rotating shaft 4 away from the active braiding disc 5, and an active gear 14 is provided below the driven gear 12, and the active gear 14 is meshed with the driven gear 12.
[0035] Furthermore, a drive motor 13 is fixedly installed below the active braiding disc 5 and on the outer wall of the primary column 2 by fixing bolts. The output shaft of the drive motor 13 passes through the primary column 2 and is fixedly connected to the center position of the active gear 14.
[0036] In this structural design, the drive motor 13 can drive the drive gear 14 to rotate through its output shaft. When the drive gear 14 rotates, it will synchronously drive the driven gear 12 meshing above it to rotate. When the driven gear 12 rotates, it will synchronously drive the drive braiding disc 5 to rotate through the rotating shaft 4.
[0037] When the active braiding disc 5 rotates, it drives several wires and cables inside the braiding holes 8 to rotate, while the fixed braiding disc 7 remains stationary. The rotating active braiding disc 5 can perform a rotational winding and braiding operation on the wires between the two, thereby completing the rapid rotational winding and braiding process of the wires and cables and ensuring the normal winding and braiding effect of the braiding equipment.
[0038] In this embodiment, in order to support the middle part of the wire and cable and prevent the middle part of the wire and cable from sag excessively due to gravity, thereby improving the braiding quality, a central column 16 is fixedly installed at the center of the upper surface of the bottom plate 1. Reinforcing support rods are fixedly installed on the outer walls on both sides of the bottom end of the central column 16, and an outer sleeve 17 is fixedly installed at the top of the central column 16.
[0039] In actual use, several cables pass through the inside of the outer sleeve 17 simultaneously, and then are fixed in the braiding holes 8 of another braiding disc. The assembly posture of the wires and cables before braiding is as shown in the instruction manual. Figure 1 as well as Figure 2 As shown, the middle section of the outer sleeve 17 can be supported to prevent the middle section of the wire and cable from falling, which can effectively prevent the middle section of the wire and cable from falling excessively due to gravity.
[0040] As an optimized technical solution of this utility model, the number of central column 16 and outer sleeve 17 can be dynamically increased according to the actual usage and cable length, thereby improving the anti-fall support effect.
[0041] Working principle: When it is necessary to braid wires and cables, the wires and cables can be inserted into the braiding holes 8 of the active braiding disc 5 and the fixed braiding disc 7. When inserting, the wires and cables pass through the outer sleeve 17. The middle support of the outer sleeve 17 can prevent the middle of the wires and cables from falling, which can effectively prevent the middle of the wires and cables from falling excessively due to gravity and improve the braiding stability.
[0042] Then, both ends of the wire and cable are placed into the braiding holes 8 of the active braiding disc 5 and the fixed braiding disc 7, respectively, as detailed in the attached instruction manual. Figure 1 as well as Figure 2 As shown;
[0043] It should be noted that when the wires and cables are placed between the active braiding disc 5 and the fixed braiding disc 7, the wires and cables between the two do not need to be tightened or straightened. A certain amount of winding compensation size should be reserved for the wires and cables to provide a certain dimensional space for subsequent rotation and winding braiding.
[0044] After the wires and cables are inserted into the braided hole 8, the anti-detachment stud 10 can be manually rotated by the knob 15. When the anti-detachment stud 10 is rotated, it will move up and down in the threaded hole of the braided disc. The movement of the anti-detachment stud 10 can drive the upper contact pad 11 at the bottom to move. The anti-detachment stud 10 can tighten and fix the wires and cables in the braided hole 8 through its abutting and fixing effect. It has a good thread tightening effect, prevents the wires and cables from coming out of the hole during the winding and braiding, improves the stability and safety of the braiding, and has a good use effect.
[0045] Both the bottom pad 9 and the upper contact pad 11 are made of anti-slip rubber material. This material can improve the anti-slip contact effect with the wires and cables, improve the anti-detachment quality, and at the same time, the rubber material can better protect the wires and cables when they come into contact with the outer layer of the wires and cables. It has the effect of flexible contact, avoiding damage to the outer layer of the wires and cables caused by hard contact, and improving the contact effect.
[0046] After the two ends of several wires and cables are secured together, the pneumatic drive motor 13 can drive the drive gear 14 to rotate through its output shaft. When the drive gear 14 rotates, it will synchronously drive the driven gear 12 meshing above it to rotate. When the driven gear 12 rotates, it will synchronously drive the drive braiding disc 5 to rotate through the rotating shaft 4.
[0047] When the active braiding disc 5 rotates, it drives several wires and cables inside the braiding holes 8 to rotate, while the fixed braiding disc 7 remains stationary. The rotating active braiding disc 5 can perform a rotational winding and braiding operation on the wires between the two, thereby completing the rapid rotational winding and braiding process of the wires and cables and ensuring the normal winding and braiding effect of the braiding equipment.
[0048] In summary, the wire and cable braiding equipment of this utility model, through the cooperative use of the structures, can effectively perform rotary winding and braiding work on wires and cables, and can wind and braid several wire and cable branches into a whole cable body, ensuring the normal use of the braiding equipment of this utility model;
[0049] Meanwhile, the braiding equipment of this utility model can tighten and fix both ends of the wire and cable, which has a better thread tightening effect, prevents the wire and cable from coming out of the hole during winding and braiding, improves the stability and safety of braiding, and has a better use effect, making the braiding process of wire and cable safer.
[0050] Furthermore, the weaving equipment of this utility model can be driven by a single motor, which has a simple structure, is more convenient to use, occupies a small area, effectively improves the space utilization of the production workshop, and has low manufacturing and maintenance costs, effectively reducing the initial purchase and subsequent use costs of enterprises, better alleviating the economic pressure of enterprises, and has good economic applicability. It is suitable for small and micro enterprises to purchase and use, and its overall practicality is stronger.
[0051] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A wire and cable braiding apparatus comprising a lower base plate (1), characterized in that, A primary column (2) is fixedly installed on one side of the upper surface of the lower base plate (1), and a secondary column (3) is fixedly installed on the other side of the upper surface of the lower base plate (1). A rotating shaft (4) is rotatably installed inside the top of the primary column (2) via a bearing. An active braiding disc (5) is fixedly installed at the top of the rotating shaft (4). A fixed shaft (6) is fixedly installed on the outer wall of one side of the top of the secondary column (3). A fixed braiding disc (7) is fixedly installed at the top of the fixed shaft (6). The active braiding disc (5) and the fixed braiding disc (7) are connected... The active braiding disc (5) and the fixed braiding disc (7) are provided with a number of braiding holes (8). A bottom pad (9) is fixedly installed on the inner bottom wall of each braiding hole (8). An anti-detachment stud (10) is threadedly connected to the outer side of each braiding hole (8) and located on the braiding disc. A driven gear (12) is fixedly installed at the end of the rotating shaft (4) away from the active braiding disc (5). An active gear (14) is provided below the driven gear (12). The active gear (14) meshes with the driven gear (12).
2. A wire and cable stranding apparatus as defined in claim 1, wherein: Several of the braided holes (8) are distributed circumferentially at equal intervals through the center point of the braided disc.
3. A wire and cable stranding apparatus as defined in claim 1 wherein: Each of the anti-detachment studs (10) has an upper contact pad (11) connected to its bottom end via a bearing ring. Both the lower bottom pad (9) and the upper contact pad (11) are made of anti-slip rubber material.
4. A wire and cable stranding apparatus as defined in claim 1 wherein: Each of the anti-slip studs (10) is fixedly mounted with a knob (15) at its top, and the knob (15) is provided with anti-slip texture.
5. A wire and cable stranding apparatus as defined in claim 1 wherein: A drive motor (13) is fixedly installed on the outer wall of the primary column (2) below the active braiding disc (5) by fixing bolts.
6. A wire and cable stranding apparatus as defined in claim 5, wherein: The output shaft of the drive motor (13) passes through the first-stage column (2) and is fixedly connected to the center position of the drive gear (14).
7. A wire and cable stranding apparatus as defined in claim 1 wherein: A central column (16) is fixedly installed at the center of the upper surface of the lower base plate (1), and reinforcing support rods are fixedly installed on the outer walls of both sides of the bottom end of the central column (16).
8. A wire and cable stranding apparatus as defined in claim 7, wherein: The top of the central column (16) is fixedly installed with an outer sleeve (17).