Mechanical automatic jacketing machine

By designing a mechanically automated casing machine, and utilizing structures such as a rotating drum, support frame, and suction port, the machine achieves automated adsorption and transfer of casing, solving the problems of cumbersome operation and low automation level of existing casing machines, and realizing efficient automated continuous casing operation.

CN224153252UActive Publication Date: 2026-04-21JIANGSU UNIV OF TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU UNIV OF TECH
Filing Date
2025-05-17
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing sleeve-threading machines are cumbersome to operate, have low automation, are difficult to operate continuously, and have poor performance.

Method used

An automated tubing machine was designed. By setting up a rotating drum, a support frame, and an air intake, and cooperating with the rotating mechanism and the air intake mechanism, the rotating drum drives the support frame to rotate cyclically, realizing the automated adsorption and transfer of tubing. It also uses blades to cut cables, and with the help of wire reels and wire support frames, it achieves automated production, enabling automated tubing production and application fields for automated continuous tubing.

Benefits of technology

It enables automated continuous sleeve operation, which is simple and convenient to operate, and improves production efficiency and performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mechanical automation jacketing machine, and particularly relates to the technical field of jacketing machines, the mechanical automation jacketing machine comprises a machine table, one end of the top side of the machine table is provided with a fixing frame, and the other end of the top side of the machine table is fixedly connected with a first motor through a support. The rotary drum, the pipe supporting frames and the air suction holes are arranged and matched with the rotating mechanism and the air suction mechanism, so that the rotary drum can drive the multiple sets of pipe supporting frames to circularly rotate, and meanwhile the pipe supporting frames can continuously adsorb and transfer sleeves in the feeding frame below the pipe supporting frames; through cooperation of the wire coil, the wire supporting frame, the supporting frame, the blades and other structures, a cable can be movably inserted into the sleeve in a penetrating mode, then the two sets of blades can be controlled to rapidly get close to cut off the cable, and then the cable can be conveyed to the next working procedure through the conveying belt by means of the rotary drum and the air suction mechanism in a matched mode. And automatic continuous casing operation can be rapidly and efficiently achieved, operation is easy and convenient, and the using effect is good.
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Description

Technical Field

[0001] This utility model relates to the field of casing machine technology, specifically to a mechanically automated casing machine. Background Technology

[0002] A bushing machine is a specialized piece of equipment developed and manufactured by adding an automatic bushing insertion machine to a CNC winding machine for transformer processing. Existing bushing machines already have functions such as automatic bushing insertion. This study evaluates the feasibility of using an automatic bushing insertion machine on an existing CNC winding machine to increase production capacity and reduce costs in transformer processing by comparing its use with the current production method and conducting relevant cost analysis.

[0003] Currently, existing sleeve-making machines typically place and fix the sleeve in an arc-shaped support frame when threading the cable. After the cable is threaded, the sleeve is removed, another sleeve is placed in and fixed, and this process is repeated. This is not only cumbersome and inconvenient to operate, but also has a low degree of automation, making it difficult to achieve continuous operation and resulting in poor performance. Utility Model Content

[0004] The purpose of this invention is to provide a mechanically automated sleeve-making machine. By setting up a rotating drum, a support frame, and an air suction port, and cooperating with a rotating mechanism and an air suction mechanism, the rotating drum can drive multiple sets of support frames to rotate cyclically, while the support frames can continuously absorb and transfer sleeves in the lower feeding frame. When the support frame moves the sleeve to the top, with the help of structures such as a wire reel, a wire support frame, a support frame, and blades, the cable can be moved and inserted into the sleeve. Then, two sets of blades can be controlled to quickly approach and cut the cable. Afterwards, the rotating drum and the air suction mechanism can send it to the next process by the conveyor belt. With the cooperation of the above structures, automated continuous sleeve-making operations can be realized quickly and efficiently. It is also simple and convenient to operate and has good performance, thus solving the above-mentioned shortcomings in the technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mechanically automated casing machine, comprising:

[0006] The machine platform has a fixed frame at one end of its top side and a first motor fixedly connected to the other end of its top side via a bracket. The top of the fixed frame is rotatably connected to a rotating drum via a rotating shaft. One end of the rotating drum is equipped with a rotating mechanism, and multiple support racks are arranged in a circular array on the outer side of the rotating drum. The output end of the first motor is connected to a coil.

[0007] The inner bottom of the support frame is provided with multiple air suction holes, the rotating drum is provided with an air suction mechanism, the fixed frame is provided with a support frame at one end near the wire reel, the two ends of the support frame are symmetrically provided with movable support columns, the inner sides of the two support columns are symmetrically provided with blades, the support frame is provided with a drive mechanism, and the drive mechanism is used to drive the support columns to move.

[0008] Preferably, a feeding frame is provided on one side of the top of the machine near the bottom of the support frame, and a conveyor belt is provided on the other side of the top of the machine.

[0009] Preferably, a wire support frame is provided on the top side of the machine and between the support frame and the wire reel.

[0010] Preferably, the air intake mechanism includes a cavity inside the rotating drum, an air intake pump is installed inside the cavity, the air intake end of the air intake pump is connected to multiple air pipes facing the support frame through a branch pipe, and a solenoid valve is installed on the branch pipe. A connecting pipe is provided between the air pipe and the air intake hole.

[0011] Preferably, one end of the rotating drum is provided with multiple through holes communicating with the cavity.

[0012] Preferably, the rotating mechanism includes a second motor disposed on one side of the fixed frame, the output end of the second motor is connected to a first gear, and one end of the rotating drum is fixed with a second gear that meshes with the first gear.

[0013] Preferably, the driving mechanism includes symmetrically arranged sliding grooves on both sides inside the support frame, one of the sliding grooves is rotatably connected to a bidirectional screw, and the other sliding groove is fixed with a guide rod. One end of each of the two support columns is screwed to both ends of the bidirectional screw, and the other end of each support column is sleeved on the guide rod. A third motor is fixed to one end of the top side of the support frame, and the output end of the third motor is connected to the bidirectional screw.

[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0015] By setting up a rotating drum, support frames, and suction holes, and coordinating with a rotating mechanism and a suction mechanism, the rotating drum can drive multiple sets of support frames to rotate in a cycle, while the support frames can continuously absorb and transfer the sleeves in the lower feeding frame. When the support frames move the sleeves to the top, in conjunction with the wire reel, wire support frame, support frame, and blades, the cable can be moved and inserted into the sleeve. Then, two sets of blades can be controlled to quickly approach and cut the cable. Afterward, the rotating drum and the suction mechanism can send it to the next process by the conveyor belt. With the combined effect of the above structures, automated continuous sleeve operation can be achieved quickly and efficiently, and the operation is simple and convenient with good results. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is one of the overall structural schematic diagrams of this utility model;

[0018] Figure 2 This is the second schematic diagram of the overall structure of this utility model;

[0019] Figure 3 This is a longitudinal sectional view of the rotating drum of this utility model;

[0020] Figure 4 This is a longitudinal sectional view of the support frame of this utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Machine base; 2. First motor; 3. Wire reel; 4. Fixing frame; 5. Rotary drum; 6. Support frame; 7. Wire support frame; 8. Feeding frame; 9. Conveyor belt; 10. Second motor; 11. First gear; 12. Second gear; 13. Cavity; 14. Air pump; 15. Air pipe; 16. Connecting pipe; 17. Air intake port; 18. Solenoid valve; 19. Support frame; 20. Support column; 21. Blade; 22. Slide groove; 23. Bidirectional screw; 24. Third motor; 25. Guide rod. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model provides, for example Figures 1-4 The mechanically automated casing machine shown includes:

[0025] The machine base 1 has a fixed frame 4 at one end of its top side and a first motor 2 fixedly connected to the other end of its top side via a bracket. The top of the fixed frame 4 is rotatably connected to a rotating drum 5 via a rotating shaft. One end of the rotating drum 5 is equipped with a rotating mechanism, and multiple support racks 6 are arranged in a circular array on the outer side of the rotating drum 5. The output end of the first motor 2 is connected to a coil 3.

[0026] The rotating mechanism includes a second motor 10 located on one side of the fixed frame 4. The output end of the second motor 10 is connected to a first gear 11, and a second gear 12 that meshes with the first gear 11 is fixed to one end of the rotating drum 5. Based on this, by driving the first gear 11 to rotate through the first motor 2, the first gear 11 can drive the second gear 12 to rotate, and then the second gear 12 can drive the rotating drum 5 to rotate on the fixed frame 4.

[0027] The inner bottom of the support rack 6 is provided with multiple air suction holes 17, the rotating drum 5 is provided with an air suction mechanism, the fixed frame 4 is provided with a support frame 19 near the wire reel 3, the two ends of the support frame 19 are symmetrically provided with movable support columns 20, the inner sides of the two support columns 20 are symmetrically provided with blades 21, the support frame 19 is provided with a drive mechanism, and the drive mechanism is used to drive the support columns 20 to move.

[0028] The suction mechanism includes a cavity 13 located inside the rotating drum 5. An air pump 14 is installed inside the cavity 13. The suction end of the air pump 14 is connected to multiple air pipes 15 facing the support frame 6 via branch pipes. A solenoid valve 18 is installed on the branch pipe. A connecting pipe 16 is provided between the air pipes 15 and the suction hole 17.

[0029] One end of the rotating cylinder 5 is provided with multiple through holes that communicate with the cavity 13.

[0030] A feeding frame 8 is provided on one side of the top of the machine 1 near the bottom of the support frame 6, and a conveyor belt 9 is provided on the other side of the top of the machine 1. Based on this, the sleeves can be neatly arranged in the feeding frame 8, and the conveyor belt 9 can guide the threaded sleeves to the heat shrinking equipment.

[0031] A wire support frame 7 is provided on the top side of the machine 1, between the support frame 19 and the wire reel 3.

[0032] In use, the rotating mechanism drives the drum 5 to rotate cyclically on the fixed frame 4. When the support frame 6 on the drum 5 moves above the feeding frame 8, the suction mechanism is activated. The suction pump 14 works in the air pipe 15 to generate suction. Then, in conjunction with the connecting pipe 16 and the suction hole 17, the sleeve in the feeding frame 8 directly below can be attracted into the support frame 6. As the drum 5 rotates, the sleeve can be continuously attracted into each support frame 6. When the support frame 6 moves the sleeve to the top, the first motor 2 drives the wire reel 3 to rotate and release the wire, in conjunction with the wire support. The frame 7 allows the cable to be threaded through the sleeve. Then, the third motor 24 drives the bidirectional screw 23 to rotate, which in turn drives the support column 20 to slide along the slide groove 22. With the cooperation of the guide rod 25, the two support columns 20 can drive the blade 21 to move closer or further away quickly, so that the blade 21 can quickly cut the cable. After the cable is cut, as the support frame 6 moves it to the conveyor belt 9, the solenoid valve 18 closes the suction hole 17 on the support frame 6, so that the sleeve falls onto the conveyor belt 9 and can be guided by the conveyor belt 9 to the next process.

[0033] In summary, through the combined use of the above structures, automated continuous casing operations can be achieved quickly and efficiently, with simple and convenient operation and good performance.

[0034] The drive mechanism includes symmetrically arranged grooves 22 on both sides inside the support frame 19. A bidirectional screw 23 is rotatably connected in one groove 22, and a guide rod 25 is fixed in the other groove 22. One end of each of the two support columns 20 is screwed to both ends of the bidirectional screw 23, and the other end of each support column 20 is sleeved on the guide rod 25. A third motor 24 is fixed to one end of the top side of the support frame 19, and the output end of the third motor 24 is connected to the bidirectional screw 23. Based on this, by driving the bidirectional screw 23 to rotate through the third motor 24, the bidirectional screw 23 can drive the support columns 20 to slide along the grooves 22. With the cooperation of the guide rod 25, the two support columns 20 can drive the blade 21 to move closer or further away quickly, so that the blade 21 can quickly cut the cable.

[0035] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A mechanically automated casing machine, characterized in that, include: A machine platform (1) is provided with a fixed frame (4) at one end of the top side of the machine platform (1), and a first motor (2) is fixedly connected to the other end of the top side of the machine platform (1) through a bracket. A rotating cylinder (5) is rotatably connected to the top of the fixed frame (4) through a rotating shaft. A rotating mechanism is provided at one end of the rotating cylinder (5), and multiple support racks (6) are arranged in a ring array on the outer side of the rotating cylinder (5). A coil (3) is connected to the output end of the first motor (2). The inner bottom of the support frame (6) is provided with multiple air suction holes (17), the rotating drum (5) is provided with an air suction mechanism, the fixed frame (4) is provided with a support frame (19) at one end near the coil (3), the two ends of the support frame (19) are symmetrically provided with movable support columns (20), the inner sides of the two support columns (20) are symmetrically provided with blades (21), the support frame (19) is provided with a driving mechanism, and the driving mechanism is used to drive the support columns (20) to move.

2. A mechanical automated casing machine as claimed in claim 1, wherein: A feeding frame (8) is provided on one side of the top of the machine (1) near the bottom of the support frame (6), and a conveyor belt (9) is provided on the other side of the top of the machine (1).

3. A mechanical automated casing machine as claimed in claim 1, wherein: A wire support frame (7) is provided on the top side of the machine base (1) and between the support frame (19) and the wire reel (3).

4. A mechanical automated casing machine as defined in claim 1, wherein: The suction mechanism includes a cavity (13) located inside the rotating drum (5). An air pump (14) is installed inside the cavity (13). The suction end of the air pump (14) is connected to multiple air pipes (15) facing the support frame (6) through a branch pipe. A solenoid valve (18) is provided on the branch pipe. A connecting pipe (16) is provided between the air pipe (15) and the suction hole (17).

5. A mechanical automated casing machine as claimed in claim 4, wherein: One end of the rotating cylinder (5) is provided with multiple through holes that communicate with the cavity (13).

6. A mechanical automated casing machine as defined in claim 1, wherein: The rotating mechanism includes a second motor (10) located on one side of the fixed frame (4), the output end of the second motor (10) is connected to a first gear (11), and one end of the rotating drum (5) is fixed with a second gear (12) that meshes with the first gear (11).

7. A mechanical automated casing machine as defined in claim 1, wherein: The drive mechanism includes symmetrically arranged grooves (22) on both sides inside the support frame (19). A bidirectional screw (23) is rotatably connected in one of the grooves (22), and a guide rod (25) is fixed in the other groove (22). One end of each of the two support columns (20) is screwed to both ends of the bidirectional screw (23) by threads, and the other end of each of the two support columns (20) is sleeved on the guide rod (25). A third motor (24) is fixed at one end of the top side of the support frame (19), and the output end of the third motor (24) is connected to the bidirectional screw (23).