Magnetic core winding welding machine

Abstract

The utility model relates to the technical field of network transformer production equipment, and discloses a magnetic core winding and welding machine which comprises a bearing part, a clamping and wire arranging mechanism, a welding and cutting mechanism, a gluing mechanism, a drying mechanism and a moving mechanism, the bearing part is used for bearing a magnetic core needing to be welded with an enameled wire, the clamping and wire arranging mechanism is used for clamping the bearing part, and the welding and cutting mechanism is used for welding the enameled wire. The straightening and welding cutting mechanism is used for welding the varnished wires to be welded together and cutting off redundant varnished wires at the craters, the gluing mechanism is used for carrying out gluing insulation treatment on the craters, the drying mechanism is used for drying the glued craters, and the straightening and welding cutting mechanism is used for straightening and welding the varnished wires to be welded together and cutting off redundant varnished wires at the craters. And the moving mechanism is used for driving the clamping and wire arranging mechanism to move among the welding and cutting mechanism, the gluing mechanism and the drying mechanism. Through the processing modes of bearing, clamping, straightening, welding, cutting, gluing and drying, the automation degree is high, the working procedure time is shortened, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of network transformer production equipment, and in particular to a magnetic core winding and welding machine. Background Technology

[0002] Currently, in electronic network transformers, the wires wound inside the transformer housing sometimes need to be welded together with two or more enameled wires. In existing technology, the enameled wires are often welded manually. This method has a high manual labor ratio, long waiting time for materials, and low efficiency. It is not suitable for large-scale automated production, seriously affects the production efficiency of subsequent processes, and leads to a decline in enterprise production efficiency, indirectly causing certain economic losses. Utility Model Content

[0003] This application discloses a magnetic core winding and welding machine to solve the problems of high labor intensity, long waiting time for materials, and low production efficiency in the prior art.

[0004] To solve the above problems, the present invention adopts the following technical solution:

[0005] A magnetic core winding and welding machine, comprising:

[0006] The support component is used to support the magnetic core that requires welding enameled wire;

[0007] The wire clamping and organizing mechanism is used to clamp the carrier and clamp the enameled wires to be welded together and straighten them at the same time.

[0008] The welding and cutting mechanism is used to weld enameled wires together and cut off the excess enameled wire at the weld.

[0009] The adhesive bonding mechanism is used to apply adhesive insulation to weld spatter areas.

[0010] Drying mechanism, used to dry the weld scars after adhesive application;

[0011] The moving mechanism is connected to the clamping and cable management mechanism and is used to move the clamping and cable management mechanism between the welding and cutting mechanism, the gluing mechanism, and the drying mechanism.

[0012] The technical solution adopted in this utility model can achieve the following beneficial effects:

[0013] This invention involves placing the magnetic core of the enameled wire to be welded on a carrier. A moving mechanism moves the clamping and wire-organizing mechanism to the carrier, where it clamps the carrier and straightens the enameled wire to be welded. The moving mechanism then moves the clamping and wire-organizing mechanism to the welding and cutting mechanism, where the wires are welded together and excess wire at the weld is cut off. The moving mechanism then moves the clamping and wire-organizing mechanism to the gluing mechanism, where the weld is glued for insulation. Finally, the moving mechanism moves the clamping and wire-organizing mechanism to the drying mechanism, where the glue at the weld is dried. This invention utilizes a continuous process of carrying, clamping, straightening, welding, cutting, gluing, and drying, resulting in high automation, shortened process time, reduced labor requirements, shorter material waiting time, improved production efficiency and yield rate, and increased efficiency of subsequent processes, thus reducing economic losses for the enterprise. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure in one direction disclosed in some embodiments of this application;

[0016] Figure 2 This is a schematic diagram of the overall structure in another direction disclosed in some embodiments of this application;

[0017] Figure 3 This is a schematic diagram of the structure of the carrier disclosed in some embodiments of this application;

[0018] Figure 4 This is a schematic diagram of the structure of the moving mechanism and the clamping and cable management mechanism disclosed in some embodiments of this application;

[0019] Figure 5 yes Figure 4 Enlarged structural diagram at point A;

[0020] Figure 6 This is a schematic diagram of the welding and cutting mechanism disclosed in some embodiments of this application;

[0021] Figure 7 This is a schematic diagram of the adhesive mechanism disclosed in some embodiments of this application;

[0022] Figure 8 This is a schematic diagram of the drying mechanism and conveying mechanism disclosed in some embodiments of this application;

[0023] Figure 9 This is a bottom view schematic diagram of the drying mechanism and conveying mechanism disclosed in some embodiments of this application;

[0024] Figure 10 This is a schematic diagram of the drying mechanism for drying magnetic cores disclosed in some embodiments of this application;

[0025] Figure 11 This is a schematic diagram of the structure of the magnetic core after cutting, as disclosed in some embodiments of this application.

[0026] In the picture:

[0027] 100 - Bearing component; 110 - U-shaped bearing groove; 120 - Notch;

[0028] 200 - Cable management mechanism; 210 - Clamping assembly; 211 - Rotating component; 212 - First clamping component; 220 - Cable management assembly; 221 - Telescopic component; 222 - Second clamping component; 223 - Connecting plate;

[0029] 300-Welding and cutting mechanism; 310-Welding component; 311-Heater; 312-Welding head; 313-Welding groove; 320-Cutting component; 330-Wire feeder; 340-Upright pole; 350-Upper mounting plate; 360-Lower mounting plate;

[0030] 400 - Adhesive mechanism; 410 - First drive component; 420 - Adhesive component; 421 - Adhesive cylinder; 422 - Annular adhesive groove; 430 - Adhesive bucket; 440 - Mounting bracket;

[0031] 500 - Drying mechanism; 510 - Conveying assembly; 511 - Conveyor belt; 512 - Support frame; 513 - Second drive component; 520 - Drying assembly; 521 - Drying tube; 522 - Drying tank;

[0032] 600 - Moving mechanism; 610 - Moving plate;

[0033] 10-Base; 20-Placement platform; 30-Mounting platform; 40-Storage box. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0035] The terms "first," "second," "third," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," "third," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0036] In the manual processing of magnetic cores, the enameled wires that need to be welded are first welded together. Then, the excess enameled wire at the weld is cut off, and adhesive insulation is applied to the weld. The weld is then allowed to air dry naturally. Finally, the processed magnetic core is placed in a storage box. Therefore, this processing method has a high manual labor ratio, long waiting time for materials, and low efficiency. It is not suitable for large-scale automated production, which seriously affects the production efficiency of subsequent processes, leading to a decrease in enterprise production efficiency and indirectly causing certain economic losses.

[0037] The following is in conjunction with the appendix Figures 1 to 11 The present application provides a detailed description of a magnetic core winding and welding machine through specific embodiments and application scenarios.

[0038] A magnetic core winding and welding machine includes: a carrier 100, a wire clamping and organizing mechanism 200, a welding and cutting mechanism 300, an adhesive gluing mechanism 400, a drying mechanism 500, and a moving mechanism 600.

[0039] The carrier 100 is used to support the magnetic core that needs to be welded with enameled wires; in this embodiment, there are three enameled wires on both sides of the magnetic core, and the enameled wires are of different lengths. Sometimes it is necessary to weld the shorter enameled wires.

[0040] Specifically, before placing the magnetic core that needs to be welded with enameled wire onto the carrier 100, the magnetic core needs to be processed. The magnetic core needs to be sorted by length using the existing wire sorting mechanism or manually, always selecting the longest wire. In other words, the existing wire sorting mechanism selects out the enameled wires (at least two) that need to be welded in advance, placing the enameled wires that need to be welded on one side of the magnetic core and the enameled wires that do not need to be welded on the other side of the magnetic core.

[0041] The wire clamping and organizing mechanism 200 is used to clamp the carrier 100, and to clamp and straighten the enameled wires that need to be welded.

[0042] The welding and cutting mechanism 300 is used to weld the enameled wires that need to be welded together and cut off the excess enameled wire at the weld.

[0043] The adhesive bonding mechanism 400 is used to apply adhesive insulation to the weld spatter.

[0044] The drying unit 500 is used to dry the weld scars after adhesive application.

[0045] The moving mechanism 600 is connected to the clamping and wire-organizing mechanism 200 and is used to drive the clamping and wire-organizing mechanism 200 to move between the welding and cutting mechanism 300, the gluing mechanism 400 and the drying mechanism 500.

[0046] Specifically, refer to Figure 1 and Figure 2 In this embodiment, a base 10 is included, and a placement platform 20 is installed on one side of the top of the base 10. The placement platform 20 can be used to place several carriers 100. A welding and cutting mechanism 300 is installed on one side of the placement platform 20 and mounted on the top of the base 10. A mounting platform 30 is installed on the top of the base 10 on the side of the welding and cutting mechanism 300 away from the placement platform 20. An adhesive mechanism 400 is installed on the mounting platform 30. A drying mechanism 500 is installed on the side of the mounting platform 30 away from the welding and cutting mechanism 300. A storage box 40 is placed on the top of the base 10 below the side of the drying mechanism 500 away from the mounting platform 30, which facilitates the centralized collection of dried magnetic cores.

[0047] Specifically, the moving mechanism 600 is mounted on the top of the base 10; the length direction of the base 10 is the X-axis, the width direction is the Y-axis, and the height direction is the Z-axis; the moving mechanism 600 can be a three-axis moving mechanism; see reference. Figure 4 In this embodiment, the moving mechanism 600 consists of an X-axis moving component and a Z-axis moving component. The Z-axis moving component is connected to the X-axis moving component. The X-axis moving component and the Z-axis moving component are preferably existing linear modules. A moving plate 610 is slidably mounted on the Z-axis moving component, and a clamping and cable management mechanism 200 is connected to the moving plate 610.

[0048] Reference Figure 3 In this embodiment, the carrier 100 is provided with a U-shaped carrier groove 110 for carrying the magnetic core of the enameled wire to be welded, and a notch 120 is provided on one side of the U-shaped carrier groove 110 for extending the enameled wire to be welded out of the U-shaped carrier groove 110.

[0049] Magnets are installed on the bottom and / or sides of the U-shaped support groove 110.

[0050] Specifically, the support member 100 can be arranged in the shape of a square rod; the U-shaped support groove 110 is located at one end of the support member 100, and the U-shaped support groove 110 is arranged in a U-shape, specifically along the width of the support member 100;

[0051] A magnet is installed at the bottom of the U-shaped support groove 110 (not shown in the figure), or a magnet is installed on the side of the U-shaped support groove 110, or magnets are installed at both the bottom and sides of the U-shaped support groove 110, to facilitate the attraction of the magnetic core. When a magnet is installed at the bottom of the U-shaped support groove 110, it is generally installed in a countersunk hole on the back of the U-shaped support groove 110, or a magnet can be inserted into the middle of the bottom of the U-shaped support groove 110 through a side opening. A notch 120 is provided at the end of the U-shaped support groove 110 away from its U-shaped opening for extending the enameled wire to be soldered out of the U-shaped support groove 110. The notch 120 is funnel-shaped, meaning the upper part is larger. The lower part of the U-shaped groove 110 is small, allowing the enameled wire to be welded to smoothly enter the notch 120. The enameled wire that does not need to be welded extends out from the U-shaped opening of the U-shaped support groove 110. The magnetic core to be welded is placed into the U-shaped support groove 110 by the existing winding machine, and the enameled wire to be welded is fed into the notch 120, from which the enameled wire to be welded extends outward. Because the lower part of the notch 120 is small, the magnetic core cannot pass through the notch 120. When the subsequent clamping and wire straightening mechanism 200 straightens the enameled wire to be welded, the U-shaped support groove 110 located on both sides of the notch 120 can limit the magnetic core.

[0052] The device has several carriers 100, each bearing a magnetic core to be welded. After the clamping and wire-organizing mechanism 200 has processed one magnetic core, it can return to the placement table 20 to place the empty carrier 100 back on the placement table 20, and then clamp another carrier 100 with a magnetic core, thus realizing the continuous operation of the device.

[0053] Reference Figure 5 In this embodiment, the cable clamping and organizing mechanism 200 includes a clamping component 210 and a cable organizing component 220;

[0054] Clamping assembly 210 is used to clamp the carrier 100;

[0055] The wire management assembly 220 is used to clamp and straighten the enameled wires that need to be soldered.

[0056] Specifically, the clamping assembly 210 is connected to one side of the movable plate 610, and the cable management assembly 220 is connected to the other side of the movable plate 610.

[0057] Reference Figure 5 In this embodiment, the clamping assembly 210 includes a rotating member 211 and a first clamping member 212;

[0058] A first clamping member 212 is installed on the rotating end of the rotating member 211, and the rotating member 211 is used to drive the first clamping member 212 to rotate.

[0059] The first clamping member 212 is used to clamp the carrier member 100.

[0060] Specifically, the rotating component 211 is mounted on one side of the movable plate 610; the rotating component 211 is a rotary cylinder or a rotary cylinder, preferably a rotary cylinder; the first clamping component 212 is preferably a pneumatic finger, and the clamping end of the first clamping component 212 is located on the side away from the rotating end of the rotating component 211; the first clamping component 212 is used to horizontally clamp the end of the carrier 100 away from the U-shaped carrier groove 110, and the enameled wire to be welded is facing the wire management assembly 220.

[0061] Reference Figure 5 In this embodiment, the cable management assembly 220 includes a telescopic member 221 and a second clamping member 222;

[0062] The telescopic end of the telescopic member 221 is connected to a second clamping member 222. The telescopic member 221 is used to drive the second clamping member 222 to move so as to straighten the enameled wire that is clamped together.

[0063] Specifically, a connecting plate 223 is connected to the telescopic end of the telescopic member 221, and a second clamping member 222 corresponding to the first clamping member 212 is installed on the connecting plate 223; the connecting plate 223 is L-shaped and divided into a vertical part and a horizontal part, the vertical part of the connecting plate 223 is connected to the telescopic end of the telescopic member 221, and the second clamping member 222 is installed on the vertical part of the connecting plate 223; the telescopic member 221 is installed on the side of the moving plate 610 away from the rotating member 211; the telescopic member 221 is a cylinder, an electric cylinder or a hydraulic cylinder, and the telescopic member 221 is preferably a cylinder; the telescopic end of the telescopic member 221 is oriented towards or away from the clamping assembly 210.

[0064] The second clamping member 222 is used to clamp the enameled wires that need to be welded together.

[0065] Specifically, the second clamping member 222 is preferably a pneumatic finger, and the clamping end of the second clamping member 222 is correspondingly set with the enameled wire to be welded, so that the enameled wire to be welded is clamped together by the second clamping member 222.

[0066] Reference Figure 6 and Figure 11 In this embodiment, the welding and cutting mechanism 300 includes a welding component 310, a cutting component 320, and a wire feeder 330;

[0067] Specifically, the welding and cutting mechanism 300 also includes a pole 340 installed on the top of the base 10. An upper mounting plate 350 is installed on the upper part of the pole 340, and a welding component 310 is connected to the end of the upper mounting plate 350 away from the pole 340. A lower mounting plate 360 ​​is installed on the lower part of the pole 340, and a cutting component 320 is installed on the end of the lower mounting plate 360 ​​away from the pole 340. A wire feeder 330 is installed on the mounting platform 30 located on one side of the pole 340. This is prior art, and the specific working principle will not be described in detail. The wire feeder 330 delivers solder wire to the welding component 310, so that the welding component 310 is always full of solder, which facilitates the welding of the enameled wire to be welded. The welding component 310 is located directly above the cutting component 320.

[0068] The welding component 310 is used to weld the enameled wires together.

[0069] Specifically, the welding component 310 can be a traditional U-shaped soldering iron; in this embodiment, the welding component 310 includes a heater 311 mounted on the upper mounting plate 350 at the end away from the upright 340. This is existing equipment, and its specific working principle will not be described in detail. A welding head 312 is connected to the heater 311, penetrating the upper mounting plate 350 and extending below the upper mounting plate 350. The bottom of the welding head 312 has a welding groove 313 arranged in an inverted U-shape. The solder wire is fed into the welding groove 313 by the wire feeder 333. Heater 311 heats the solder wire into molten solder, ensuring that the soldering tank 313 is always filled with molten solder. Because the slot of the soldering tank 313 is very small, the molten solder will not fall out of the soldering tank 313. The diameter of an enameled wire is about 0.1 mm. The enameled wire to be soldered is inserted into the soldering tank 313 from directly below. The heated molten solder will directly solder the enameled wire, forming a weld scar. Soldering consumes molten solder. The wire feeder 330 continuously feeds the solder wire into the soldering tank 313, ensuring that the soldering tank 313 is always filled with molten solder.

[0070] The trimming component 320 is used to cut off excess enameled wire at the weld spatter.

[0071] Specifically, refer to Figure 11 The magnetic core is only used as an example. The cutting component 320 is preferably a pneumatic scissor, which is an existing device. The specific working principle will not be described in detail. After welding, the magnetic core is moved down and the excess enameled wire at the weld scar (i.e., the enameled wire away from the magnetic core at the weld scar) is cut off by the cutting component 320.

[0072] The wire feeder 330 is used to deliver solder wire to the welding component 310, so that the welding component 310 is always filled with molten solder, which facilitates the welding of the enameled wire to be welded.

[0073] Reference Figure 7In this embodiment, the adhesive mechanism 400 includes a first driving member 410 and an adhesive member 420;

[0074] Specifically, the adhesive mechanism 400 also includes a glue tank 430 mounted on the mounting platform 30, which is used to hold glue. The glue tank 430 has a through hole at the top, and a mounting bracket 440 is mounted on one side of the upper part of the glue tank 430. A first drive member 410 is mounted on the mounting bracket 440, and part of the adhesive member 420 is located inside the glue tank 430.

[0075] An adhesive component 420 is connected to the output shaft of the first driving component 410, and the first driving component 410 is used to drive the adhesive component 420 to rotate.

[0076] Specifically, the first driving member 410 is preferably a low-speed motor; the mounting bracket 440 is L-shaped, and the first driving member 410 is mounted on the vertical part of the mounting bracket 440; the output shaft of the first driving member 410 passes through the mounting bracket 440 and is connected to the adhesive part 420, and the output shaft of the first driving member 410 is rotatably connected to the mounting bracket 440.

[0077] The adhesive component 420 is an adhesive tube 421. The surface of the adhesive tube 421 is distributed with a number of annular adhesive grooves 422. The adhesive tube 421 is used to adhere the adhesive into the annular adhesive grooves 422 to perform adhesive insulation treatment on the weld scar.

[0078] Specifically, the adhesive tube 421 is cylindrical, and the adhesive tube 421 is connected to the output shaft of the first drive member 410. Several annular adhesive grooves 422 are distributed along the axial direction on the circumferential surface of the adhesive tube 421. By rotating the adhesive tube 421, the annular adhesive grooves 422 are filled with adhesive, making it difficult for the adhesive to slip off.

[0079] When adhesive is needed, the rotating component 211 drives the first clamping component 212 to rotate, thereby driving the bearing component 100 to rotate, so that the weld scar of the magnetic core faces the adhesive tube 421. The moving mechanism 600 drives the moving plate 610 to descend, so that the weld scar of the magnetic core comes into contact with the adhesive in the annular adhesive groove 422, so that the adhesive naturally seals the weld scar and insulates it. The weld scar of the magnetic core is not directly immersed in the adhesive because it will drip. In this embodiment, the weld scar is immersed in the adhesive in the annular adhesive groove 422. The adhesive moves downward on the weld scar, and the adhesive tube 421 rotates to pull the adhesive. Therefore, the adhesive will not drip after sealing the weld scar.

[0080] Reference Figure 8 and Figure 9 In this embodiment, the drying mechanism 500 includes a conveying assembly 510 and a drying assembly 520;

[0081] The conveying component 510 is provided in correspondence with the drying component 520. The conveying component 510 is used to convey the glued magnetic core so that the drying component 520 can dry the glued weld spatter.

[0082] Specifically, the conveying assembly 510 is located directly above the drying assembly 520.

[0083] Reference Figures 8 to 10 In this embodiment, the conveying assembly 510 includes two conveyor belts 511, which abut together along their conveying direction. One conveyor belt 511 is driven, and the other conveyor belt 511 follows the friction, so that the two conveyor belts 511 move synchronously. The two conveyor belts 511 are used to clamp, squeeze and convey the unwelded enameled wire so that the drying assembly 520 dries the weld scar after adhesive application.

[0084] Specifically, two conveyor belts 511 are horizontally abutted together along their conveying direction; the two conveyor belts 511 are supported by a number of support frames 512, and in this embodiment, the number of support frames 512 is 4; the support frames 512 are installed on the top of the base 10; one of the conveyor belts 511 is driven by a second drive member 513, and the other conveyor belt 511 follows the friction, so that the two conveyor belts 511 move synchronously; the second drive member 513 is preferably a motor; the drying assembly 520 is located directly below the two conveyor belts 511.

[0085] After gluing, the top of the U-shaped carrying groove 110 (with magnets installed on its bottom and / or sides) faces the conveyor belt 511. The moving mechanism 600 drives the clamping and wire-sorting mechanism 200 to move to the point where the two conveyor belts 511 meet. The two conveyor belts 511 clamp and squeeze the enameled wire that does not need to be welded and convey it. Under the clamping and squeezing of the two conveyor belts 511, the enameled wire is conveyed along the conveying direction of the conveyor belts 511. Therefore, the two conveyor belts 511 need to move synchronously. If they are not synchronous, the enameled wire will be twisted into a spiral shape between the two conveyor belts 511.

[0086] Reference Figures 8 to 10 In this embodiment, the drying assembly 520 includes a drying tube 521, and a drying groove 522 is provided on the drying tube 521 corresponding to the conveying direction of the two conveyor belts 511 for drying the weld scars after adhesive bonding.

[0087] Specifically, the drying tube 521 is located directly below the two conveyor belts 511; the conveying direction of the conveyor belts 511 when they are horizontally abutting each other is from one side of the mounting platform 30 to the storage box 40; the drying tube 521 can be connected to a hot air blower (not shown in the figure); the drying trough 522 is located directly below the horizontal abutting point of the two conveyor belts 710, and several hot air holes (not shown in the figure) are opened on both sides of the drying trough 522, through which hot air is discharged to dry the weld scars after adhesive bonding; a storage box 40 is placed on the top of the base 10 below the side of the two conveyor belts 511 away from the mounting platform 30, which facilitates the centralized collection of the dried magnetic cores.

[0088] Working principle: When in use, the magnetic core of the enameled wire to be welded is placed in the U-shaped bearing groove 110 by the existing winding machine, and the enameled wire to be welded extends outward from the notch 120. At this time, the enameled wire to be welded may be in a bent state, and the enameled wire that does not need to be welded extends out from the U-shaped opening of the U-shaped bearing groove 110.

[0089] Then, the moving mechanism 600 drives the clamping and wire-arranging mechanism 200 to move, the first clamping member 212 clamps the carrier member 100, the telescopic member 221 drives the second clamping member 222 to approach the carrier member 100, the second clamping member 222 clamps the enameled wire to be welded together and clamps it, and after clamping together, the telescopic member 221 drives the second clamping member 222 away from the carrier member 100 to straighten the clamped enameled wire.

[0090] Then, the moving mechanism 600 drives the clamping and wire-reaming mechanism 200 to move, and the enameled wire to be welded is inserted from directly below the welding tank 313. The heated molten solder will directly weld the enameled wire, forming a weld scar. After welding, the magnetic core is moved down, and the cutting component 320 cuts off the excess enameled wire at the weld scar. After cutting, the second clamping component 222 can be released, allowing the excess enameled wire to fall off naturally. A waste wire collection box can be set up at this location to collect the excess enameled wire. At this time, the enameled wire with the weld scar is in a horizontal state.

[0091] Then, the moving mechanism 600 drives the clamping and wire-organizing mechanism 200 to move directly above the adhesive tube 421. The rotating component 211 drives the first clamping component 212 to rotate (generally rotate 90°), thereby driving the bearing component 100 to rotate, so that the weld point of the magnetic core faces the adhesive tube 421. The moving mechanism 600 drives the moving plate 610 to descend, so that the weld point of the magnetic core comes into contact with the adhesive in the annular adhesive groove 422, so that the adhesive naturally seals the weld point and insulates the weld point.

[0092] After gluing, the weld scars on the magnetic core face downwards, and the enameled wire that does not need to be welded faces upwards. At this time, the top of the U-shaped support groove 110 faces the conveyor belt 511. The moving mechanism 600 drives the clamping and wire-sorting mechanism 200 to move to the conveying assembly 510. The two conveyor belts 511 clamp and squeeze the enameled wire that does not need to be welded and convey it. Through the clamping and movement of the conveyor belts 511, the magnetic core is dragged out of the U-shaped support groove 110 of the support 100, and the weld scars after gluing are just located in the drying tank 522. At this time, the moving mechanism 600 can drive the clamping and wire-sorting mechanism 200 back to the placement table 20. Repeat the above steps. During the process of the conveyor belts 511 clamping and moving the magnetic core, the weld scars after gluing are dried by the drying tank 522. When it moves to the output end of the two conveyor belts 511, the weld scars of the magnetic core are basically dried. The conveyor belts 511 no longer clamp the magnetic core, and the magnetic core falls into the storage box 40 for centralized collection.

[0093] This invention achieves the processing of magnetic cores one by one through a process of bearing, clamping, straightening, welding, cutting, gluing, and drying, eliminating the need for manual processing. It is highly automated, shortens process time, reduces the proportion of labor, shortens material waiting time, improves production efficiency and yield rate, and also improves the processing efficiency of subsequent processes, thereby reducing the economic losses of enterprises.

[0094] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.

[0095] Furthermore, it should be noted that the scope of the methods and apparatus in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.

[0096] The above description is only a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.

Claims

1. A magnetic core winding and welding machine characterized by, include: A carrier (100) is used to carry a magnetic core that requires welding enameled wire; The wire clamping and organizing mechanism (200) is used to clamp the carrier (100), and to clamp and straighten the enameled wires to be welded. A welding and cutting mechanism (300) is used to weld the enameled wires that need to be welded together and cut off the excess enameled wire at the weld scar. An adhesive bonding mechanism (400) is used to apply adhesive insulation to the weld spatter. A drying mechanism (500) is used to dry the weld scars after adhesive application; A moving mechanism (600) is connected to a wire clamping and organizing mechanism (200) and is used to move the wire clamping and organizing mechanism (200) between the welding and cutting mechanism (300), the gluing mechanism (400) and the drying mechanism (500).

2. The magnetic core winding and welding machine of claim 1, wherein, The carrier (100) is provided with a U-shaped carrier groove (110) for carrying the magnetic core of the enameled wire to be welded. A notch (120) is provided on one side of the U-shaped carrier groove (110) for extending the enameled wire to be welded out of the U-shaped carrier groove (110). Magnets are installed on the bottom and / or sides of the U-shaped support groove (110).

3. The magnetic core winding and welding machine of claim 1, wherein, The clamping and cable management mechanism (200) includes a clamping assembly (210) and a cable management assembly (220); The clamping assembly (210) is used to clamp the carrier (100); The wire management assembly (220) is used to clamp and straighten the enameled wires that need to be welded.

4. The magnetic core winding and welding machine according to claim 3, characterized in that, The clamping assembly (210) includes a rotating member (211) and a first clamping member (212); The rotating part (211) has a first clamping part (212) installed on its rotating end, and the rotating part (211) is used to drive the first clamping part (212) to rotate. The first clamping member (212) is used to clamp the carrier member (100).

5. The magnetic core winding and welding machine of claim 4, wherein, The cable management assembly (220) includes a telescopic member (221) and a second clamping member (222); The telescopic member (221) has a second clamping member (222) connected to its telescopic end. The telescopic member (221) is used to drive the second clamping member (222) to move so as to straighten the enameled wire that is clamped together. The second clamping member (222) is used to clamp the enameled wires that need to be welded together.

6. The magnetic core winding and welding machine of claim 1, wherein, The welding and cutting mechanism (300) includes a welding component (310), a cutting component (320), and a wire feeder (330); The welding component (310) is used to weld the enameled wires that need to be welded together; The cutting component (320) is used to cut off the excess enameled wire at the weld scar; The wire feeder (330) is used to deliver solder wire to the welding component (310).

7. The magnetic core winding and welding machine of claim 6, wherein, The adhesive mechanism (400) includes a first driving member (410) and an adhesive member (420); An adhesive component (420) is connected to the output shaft of the first driving component (410), and the first driving component (410) is used to drive the adhesive component (420) to rotate. The adhesive component (420) is an adhesive tube (421). The surface of the adhesive tube (421) is distributed with a number of annular adhesive grooves (422). The adhesive tube (421) is used to adhere the adhesive into the annular adhesive grooves (422) to perform adhesive insulation treatment on the weld scar.

8. The magnetic core winding and welding machine of claim 7, wherein, The drying mechanism (500) includes a conveying assembly (510) and a drying assembly (520); The conveying component (510) is provided in relation to the drying component (520). The conveying component (510) is used to convey the glued magnetic core so that the drying component (520) can dry the glued weld scar.

9. The magnetic core winding and welding machine of claim 8, wherein, The conveying assembly (510) includes two conveyor belts (511) that abut together in their conveying direction. One of the conveyor belts (511) is driven and the other conveyor belt (511) follows the friction, so that the two conveyor belts (511) move synchronously. The two conveyor belts (511) are used to clamp and squeeze the unwelded enameled wire to allow the drying assembly (520) to dry the weld scar after adhesive application.

10. The magnetic core winding and welding machine of claim 9, wherein, The drying assembly (520) includes a drying tube (521), and the drying tube (521) has a drying groove (522) for drying the weld scar after adhesive is applied, corresponding to the conveying direction of the two conveyor belts (511).

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