A non-ferrous alloy production process by-product breaking device

Abstract

The utility model discloses a non -ferrous metal alloy production process in by -product break -open equipment, including truss and the break -open mechanism of connecting on truss, and truss includes a group Y axis longitudinal displacement mechanism, X axis transverse displacement mechanism, Z axis vertical displacement mechanism, and break -open mechanism includes hydraulic hammer, break -open head and laser ranging sensor that are conical, the utility model discloses through the space displacement of break -open mechanism is realized to Y axis longitudinal displacement mechanism, X axis transverse displacement mechanism, Z axis vertical displacement mechanism, and the moving track of break -open mechanism can be through the flexible movement of controller, thereby can drive break -open head to the slag layer in the reaction kettle through the hydraulic hammer of break -open mechanism and carry out automatic break -open, has reduced slag layer break -open labor intensity, avoided the harm of dust, noise and other factors to the worker.

Description

Technical Field

[0001] This utility model belongs to the field of non-ferrous metal alloy manufacturing technology, specifically a by-product dismantling device in the production process of non-ferrous metal alloys. Background Technology

[0002] In the production of non-ferrous alloys, the required ingredients are placed in a reaction vessel, and chemical reactions are carried out through combustion and other processes to obtain the desired non-ferrous metal alloys. The byproducts of the reaction form a dense and hard slag layer in the reaction vessel. The slag layer in the reaction vessel must be removed before the reaction vessel can be used for the next production. At present, the work of breaking the slag layer in the reaction vessel is mostly done manually. The breaking process is labor-intensive, and factors such as dust and noise can cause great harm to the operators. There are certain risks in the work process. Utility Model Content

[0003] The purpose of this utility model is to provide a by-product dismantling device in the production process of non-ferrous metal alloys, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a by-product dismantling device in the production of non-ferrous metal alloys, comprising a truss and a dismantling mechanism connected to the truss. The truss includes a set of Y-axis longitudinal displacement mechanisms, an X-axis lateral displacement mechanisms, and a Z-axis vertical displacement mechanisms. The set of Y-axis longitudinal displacement mechanisms are symmetrically arranged, and a first guide rail is provided above the Y-axis longitudinal displacement mechanisms, with a first rack provided on the inner side of the first guide rail. A first slider is symmetrically arranged below the X-axis lateral displacement mechanisms, and the X-axis lateral displacement mechanisms are slidably connected to the first guide rails via the first sliders. A first drive gear driven by a motor is also provided on the X-axis lateral displacement mechanisms, and the first drive gear meshes with the first rack. A second guide rail is provided above the X-axis lateral displacement mechanisms, with a second rack provided on the inner side of the second guide rail. A Z-axis vertical displacement mechanism is provided with... A vertical third guide rail and a third rack are provided. A Z-shaped second slider is slidably connected to the third guide rail. The top surface of the second slider is slidably connected to the second guide rail, and the right side surface of the second slider is slidably connected to the third guide rail. A second drive gear and a third drive gear driven by a motor are provided on the second slider. The second drive gear and the third drive gear mesh with the second rack and the third rack, respectively. The demolition mechanism is vertically connected to the Z-axis vertical displacement mechanism. The demolition mechanism includes a hydraulic hammer, a conical demolition head, and a laser rangefinder. The hydraulic hammer is vertically connected to the Z-axis vertical displacement mechanism along its telescopic end. The conical surface of the demolition head is fixedly connected downward to the telescopic end of the hydraulic hammer. The laser rangefinder is fixedly connected to the outer wall of the hydraulic hammer. The motor, the hydraulic hammer, and the laser rangefinder are connected to the controller via a circuit.

[0005] Furthermore, the Z-axis vertical displacement mechanism also includes a vertically fixed fourth guide rail, and the demolition mechanism also includes a third slider and a hydraulic buffer. The third slider is fixedly connected to the hydraulic hammer and slidably connected to the fourth guide rail. The piston rod of the hydraulic buffer is fixedly connected to the top of the hydraulic hammer, and the fixed end of the hydraulic buffer is fixedly connected to the Z-axis vertical displacement mechanism.

[0006] The hydraulic hammer is connected to a hydraulic damper to reduce the vibration intensity of the device during the demolition process, thus protecting the device and the reactor.

[0007] Furthermore, the first guide rail, the second guide rail, the third guide rail, and the fourth guide rail are all arranged in pairs symmetrically.

[0008] The accuracy of guidance is improved by using paired guide rails.

[0009] Furthermore, a limiting block is fixedly connected to the Z-axis vertical displacement mechanism, and the limiting block is positioned above the second slider.

[0010] A limit block is installed to prevent the Z-axis vertical displacement mechanism from slipping off the second slider.

[0011] Furthermore, a fifth lateral guide rail is provided on one side of the X-axis lateral displacement mechanism near the demolition mechanism, and the Z-shaped middle surface of the second slider is slidably connected to the fifth guide rail.

[0012] The fifth guide rail strengthens the support for the second slider, improving the stability of the demolition mechanism.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention constructs a first guide rail, a second guide rail, a third guide rail, and a fourth guide rail in multiple guiding directions, and uses gear drive to achieve spatial displacement of the breaking mechanism. The movement trajectory of the breaking mechanism can be flexibly moved by a controller, thereby enabling the hydraulic hammer of the breaking mechanism to drive the breaking head to automatically break the slag layer in the reactor. Furthermore, this invention connects the hydraulic hammer with a hydraulic buffer, effectively reducing the vibration intensity during the breaking process, effectively improving the lifespan of the device, and protecting the reactor from damage caused by strong vibration. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the by-product dismantling equipment in the production process of non-ferrous metal alloys provided in this embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the rear structure of the by-product dismantling equipment in the non-ferrous metal alloy production process provided in this embodiment of the utility model;

[0017] Figure 3 yes Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 This is a schematic diagram of the connection structure of the demolition mechanism in an embodiment of this utility model;

[0019] Figure 5 This is a schematic diagram of the left side structure of the by-product dismantling equipment in the non-ferrous metal alloy production process provided in this embodiment of the utility model;

[0020] Figure 6 yes Figure 5 Enlarged view at point B in the middle;

[0021] Figure 7 This is a schematic diagram of the X-axis lateral displacement mechanism in an embodiment of this utility model;

[0022] In the diagram, 1-truss, 2-dismantling mechanism, 3-motor, 4-second slider, 11-Y-axis longitudinal displacement mechanism, 12-X-axis lateral displacement mechanism, 13-Z-axis vertical displacement mechanism, 21-hydraulic hammer, 22-third slider, 23-dismantling head, 24-laser rangefinder, 25-hydraulic buffer, 111-first guide rail, 112-first rack, 113-first drive gear, 121-first slider, 122-second guide rail, 123-second rack, 124-second drive gear, 125-fifth guide rail, 131-third guide rail, 132-fourth guide rail, 133-third rack, 134-third drive gear, 135-limit block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-7 This utility model provides a technical solution: a by-product dismantling device in the production process of non-ferrous metal alloys, including a truss 1 and a dismantling mechanism 2 connected to the truss 1. The truss includes a set of Y-axis longitudinal displacement mechanism 11, X-axis lateral displacement mechanism 12, and Z-axis vertical displacement mechanism 13.

[0025] A set of Y-axis longitudinal displacement mechanisms 11 are symmetrically arranged, and a first guide rail 111 is provided above the Y-axis longitudinal displacement mechanism 11. A first rack 112 is provided on the inner side of the first guide rail 111. A first slider 121 is symmetrically arranged below the X-axis lateral displacement mechanism 12. The X-axis lateral displacement mechanism 12 is slidably connected to the first guide rail 111 through the first slider 121. A first drive gear 113 driven by a motor 3 is also provided on the X-axis lateral displacement mechanism 12. The first drive gear 113 meshes with the first rack 112. A second guide rail 122 is provided above the X-axis lateral displacement mechanism 12, and a second rack 123 is provided on the inner side of the second guide rail 122. A fifth lateral guide rail 125 is provided on the side of the X-axis lateral displacement mechanism 12 near the demolition mechanism 2.

[0026] The Z-axis vertical displacement mechanism 13 is provided with a vertical third guide rail 131, a fourth guide rail 132, and a third rack 133. A Z-shaped second slider 4 is slidably connected to the third guide rail 131. The top surface of the Z-shaped second slider 4 is slidably connected to the second guide rail 122, the right side surface of the second slider 4 is slidably connected to the third guide rail 131, and the middle surface of the Z-shaped second slider 4 is slidably connected to the fifth guide rail 125. The second slider 4 is provided with a second drive gear 124 and a third drive gear 134 driven by a motor 3. The second drive gear 124 and the third drive gear 134 mesh with the second rack 123 and the third rack 133, respectively. To prevent the Z-axis vertical displacement mechanism 13 from falling off the second slider 4, a limit block 135 is fixedly connected to the Z-axis vertical displacement mechanism 13, and the limit block 135 is located above the second slider 4.

[0027] The demolition mechanism 2 is vertically connected to the Z-axis vertical displacement mechanism 13. The demolition mechanism 2 includes a hydraulic hammer 21, a third slider 22, a conical demolition head 23, a laser rangefinder 24, and a hydraulic buffer 25. The third slider 22 is fixedly connected to the hydraulic hammer 21 and is slidably connected to the fourth guide rail 132. The conical surface of the demolition head 23 is fixedly connected to the telescopic end of the hydraulic hammer 21 with its conical surface facing downward. The laser rangefinder 24 is fixedly connected to the outer wall of the hydraulic hammer 21. The piston rod of the hydraulic buffer 25 is fixedly connected to the top of the hydraulic hammer 21, and the fixed end of the hydraulic buffer 25 is fixedly connected to the Z-axis vertical displacement mechanism 13. The motor 3, the hydraulic hammer 21, and the laser rangefinder 24 are connected to the controller through a circuit.

[0028] To improve the accuracy of guidance, in this embodiment, the first guide rail 111, the second guide rail 122, the third guide rail 131, and the fourth guide rail 132 are all arranged in pairs symmetrically.

[0029] It should be noted that when the Y-axis longitudinal displacement mechanism 11, the X-axis lateral displacement mechanism 12, and the Z-axis vertical displacement mechanism 13 are all at the beginning of their strokes, the distance between the center of the bottom of the reactor and the breaking head 23 is fixed. This distance can be measured after the device is installed and the initial distance can be set in the controller. When the breaking head 23 moves horizontally, the change in the vertical distance between the breaking head 23 and the inner wall of the reactor due to the shape of the reactor can also be calculated. The calculation method is based on the theoretical common sense of spatial geometry. Therefore, when the Y-axis longitudinal displacement mechanism 11, the X-axis lateral displacement mechanism 12, and the Z-axis vertical displacement mechanism 13 are all at the beginning of their strokes, if the distance value measured by the laser distance sensor 24 is less than the set initial distance, then there is a slag layer in the reactor.

[0030] When performing the slag layer dismantling operation in the reactor, the first drive gear 113, the second drive gear 124, and the third drive gear 134 are driven by the motor 3 to move the dismantling mechanism 2 above the inner wall of the reactor. The controller controls the total stroke of the Z-axis vertical displacement mechanism 13 and the extension end of the hydraulic hammer 21 to be equal to the initial distance or the theoretically calculated distance, that is, the dismantling head 23 just reaches the inner wall of the reactor. Thus, the hydraulic hammer 21 can extend and retract to drive the dismantling head 23 to knock and dismantle the slag layer in the reactor.

[0031] In this embodiment, the motor 3, laser distance sensor 24, hydraulic hammer 21, and controller are all commercially available components purchased from the market. Their specific models and specifications need to be selected and determined according to the actual specifications of the device. The selection calculation method adopts the existing technology in the field, so it will not be described in detail. Their power supply and operation methods are clear to those skilled in the art, and will not be described in detail here.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A by-product dismantling device used in the production of non-ferrous metal alloys, characterized in that: The device includes a truss and a demolition mechanism connected to the truss. The truss includes a set of Y-axis longitudinal displacement mechanisms, an X-axis lateral displacement mechanisms, and a Z-axis vertical displacement mechanisms. The Y-axis longitudinal displacement mechanisms are symmetrically arranged, with a first guide rail above each mechanism and a first rack on the inner side of the first guide rail. The X-axis lateral displacement mechanisms have symmetrically arranged first sliders below them, and are slidably connected to the first guide rails via the first sliders. The X-axis lateral displacement mechanisms also have a first drive gear driven by a motor, which meshes with the first rack. A second guide rail is above the X-axis lateral displacement mechanisms, and a second rack is arranged on the inner side of the second guide rail. The Z-axis vertical displacement mechanisms have a vertical third guide rail and a third rack, and the third guide rail slides upwards... A second slider in a Z-shape is dynamically connected. The top surface of the second slider is slidably connected to the second guide rail, and the right side surface of the second slider is slidably connected to the third guide rail. The second slider is equipped with a second drive gear and a third drive gear driven by a motor. The second drive gear and the third drive gear mesh with the second rack and the third rack, respectively. The demolition mechanism is vertically connected to the Z-axis vertical displacement mechanism. The demolition mechanism includes a hydraulic hammer, a conical demolition head, and a laser rangefinder. The hydraulic hammer is vertically connected to the Z-axis vertical displacement mechanism along its telescopic end. The conical surface of the demolition head is fixedly connected downward to the telescopic end of the hydraulic hammer. The laser rangefinder is fixedly connected to the outer wall of the hydraulic hammer. The motor, the hydraulic hammer, and the laser rangefinder are connected to the controller via a circuit.

2. The by-product dismantling equipment in the non-ferrous metal alloy production process according to claim 1, characterized in that: The Z-axis vertical displacement mechanism also includes a fourth guide rail fixedly arranged vertically. The demolition mechanism also includes a third slider and a hydraulic buffer. The third slider is fixedly connected to the hydraulic hammer and slidably connected to the fourth guide rail. The piston rod of the hydraulic buffer is fixedly connected to the top of the hydraulic hammer and the fixed end of the hydraulic buffer is fixedly connected to the Z-axis vertical displacement mechanism.

3. The by-product dismantling equipment in the non-ferrous metal alloy production process according to claim 2, characterized in that: The first guide rail, the second guide rail, the third guide rail, and the fourth guide rail are all arranged in pairs symmetrically.

4. The by-product dismantling equipment in the non-ferrous metal alloy production process according to claim 1, characterized in that: A limit block is fixedly connected to the Z-axis vertical displacement mechanism, and the limit block is positioned above the second slider.

5. The by-product dismantling equipment in the non-ferrous metal alloy production process according to claim 1, characterized in that: The X-axis lateral displacement mechanism is provided with a fifth lateral guide rail on one side near the demolition mechanism, and the Z-shaped middle surface of the second slider is slidably connected to the fifth guide rail.

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