Preparation device for magnetic metal powder

By designing a magnetic metal powder preparation device that includes a liquid metal pot, an airflow nozzle, a cooling collection tank, and a servo motor, the problems of low cooling efficiency and incomplete collection were solved, achieving efficient cooling and collection effects.

CN224157762UActive Publication Date: 2026-04-24德清鑫晨新材料有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
德清鑫晨新材料有限公司
Filing Date
2025-05-27
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing devices are inefficient when cooling metal powders, and the collection mechanism cannot effectively collect magnetic metal powders.

Method used

A preparation device including a metal liquid pot, an airflow nozzle, a cooling collection tank and a servo motor was designed. The servo motor drives the second connecting rod to rotate, thereby improving the cooling efficiency. The magnetic material of the second connecting rod is used to adsorb and collect magnetic metal powder.

Benefits of technology

This improved cooling and collection efficiency, ensuring the efficient preparation and collection of magnetic metal powders.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224157762U_ABST
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Abstract

The utility model relates to the technical field of metal processing, and discloses a preparation device of magnetic metal powder, which comprises a preparation tank body, a preparation mechanism is arranged on the surface of the preparation tank body, the preparation mechanism comprises a metal liquid pot, the metal liquid pot is inserted at the top end of the preparation tank body, and the metal liquid pot is arranged on the surface of the preparation tank body. An airflow nozzle is installed in the preparation tank body, a cooling collecting tank is arranged at the bottom end of the preparation tank body, a servo motor is installed at the bottom end of the cooling collecting tank, a rotating support is installed at the top end of the servo motor, and a first connecting rod is fixed to the surface of the rotating support. The device is provided with a metal liquid pot and an airflow nozzle, a cooling collecting tank and a servo motor are matched, so that the device is better in cooling effect during cooling, a second connecting rod rotates under the action of the servo motor, the cooling efficiency of water flow in the cooling collecting tank is improved, and the cooling efficiency of the device on dispersed metal powder is improved; and the working efficiency of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, specifically to a device for preparing magnetic metal powder. Background Technology

[0002] Metal powder refers to groups of metal particles smaller than 1 mm in size. It includes single metal powders, alloy powders, and powders of certain refractory compounds with metallic properties. It is the main raw material for powder metallurgy. The production and application of metal powders have a long history. In ancient times, gold, silver, copper, bronze, and some of their oxide powders were used as coatings for coloring and decorating pottery, jewelry, and other utensils. In the early 20th century, American W.D. Coolidge used hydrogen reduction of tungsten oxide to produce tungsten powder for making tungsten wire, marking the beginning of modern metal powder production. Subsequently, chemical reduction methods were used to produce various powders such as copper, cobalt, nickel, iron, and tungsten carbide, promoting the development of early powder metallurgy products (oil-containing porous bearings, porous filters, hard alloys, etc.). At this time, the carbonyl method was also invented to produce iron and nickel powders. In the 1930s, eddy current grinding was first used to produce iron powder, and later, solid carbon reduction was used, which was very low-cost. In the early 1930s, molten metal atomization also emerged. This method was initially used to produce powders of low-melting-point metals such as tin, lead, and aluminum. By the early 1940s, it had evolved into the production of iron powder using high-pressure air atomization. In the 1950s, high-pressure water atomization began to be used to produce alloy steel and various alloy powders.

[0003] CN107262730A discloses a gas atomization preparation method and equipment for fine spherical metal powder. This method includes material melting, positive pressure driving of molten metal jet, gas atomization, cooling and powder collection, performance testing, sieving, and packaging. By reducing the outlet diameter of the guide nozzle, backfilling the melting chamber with inert gas to a certain positive pressure, designing the melting chamber in the gas atomization equipment as a pressure vessel, using a locking sealing device at the connection between the furnace cover and the furnace body, and designing the melting chamber and the atomization tank as mutually isolated cavities connected only by the guide nozzle, the yield of fine metal powder is effectively improved. Compared with existing gas atomization metal powder preparation technologies, the metal powder prepared by this method has a high yield, narrow particle size distribution, good sphericity, low oxygen content, and low atomizing gas consumption. Furthermore, the process equipment is simple, continuous, suitable for industrial production, and can be widely applied. However, the existing device still has shortcomings. In terms of cooling, the water will heat up if too much water is used to cool the metal powder, which will reduce the cooling effect. In addition, the existing device is not good at collecting the cooled magnetic metal powder. Therefore, we propose a magnetic metal powder preparation device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a device for preparing magnetic metal powder, so as to solve the problems of insufficient cooling mechanism and insufficient collection mechanism in the existing devices mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic metal powder preparation device, comprising a preparation tank body, a preparation mechanism disposed on the surface of the preparation tank body, the preparation mechanism comprising a metal liquid pot inserted at the top of the preparation tank body, an airflow nozzle installed inside the preparation tank body, a cooling collection tank disposed at the bottom of the preparation tank body, a servo motor disposed at the bottom of the cooling collection tank, a rotating bracket disposed at the top of the servo motor, a first connecting rod fixed on the surface of the rotating bracket, and a second connecting rod disposed on the surface of the first connecting rod.

[0006] Preferably, the top of the preparation tank body is provided with vent holes at equal intervals, and the top of the preparation tank body is provided with water filling holes to facilitate ventilation and water filling.

[0007] Preferably, the surface of the preparation tank body is provided with four sets of support rods, and the bottom end of the support rods is provided with rubber pads to facilitate support of the device.

[0008] Preferably, airflow nozzles are provided on both sides of the bottom of the liquid metal pot, and the airflow nozzles are connected to an air pump to facilitate the atomization of the liquid metal into metal powder.

[0009] Preferably, the top of the rotating bracket is provided with second connecting rods at equal intervals, and the second connecting rods are located inside the cooling collection tank to facilitate the adsorption of magnetic metal powder.

[0010] Preferably, the surface of the first connecting rod is provided with threads, and the interior of the second connecting rod is provided with a threaded hole that matches the first connecting rod. The first connecting rod is inserted into the interior of the second connecting rod, which facilitates the disassembly of the second connecting rod.

[0011] Preferably, the second connecting rod has a square structure and is made of magnetic material to facilitate the adsorption of magnetic metal powder.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) The device is equipped with a metal liquid pot and an airflow nozzle, which, together with a cooling collection tank and a servo motor, make the device cool better during cooling. The second connecting rod is rotated by the action of the servo motor, which accelerates the cooling efficiency of the water flow inside the cooling collection tank, improves the cooling efficiency of the device for dispersed metal powder, and improves the working efficiency of the device.

[0014] (2) The device is equipped with a first connecting rod and a second connecting rod, which, together with a servo motor and a rotating bracket, makes it more convenient to collect metal powder. When the second connecting rod rotates, it can adsorb and collect magnetic metal powder. Then, by rotating the second connecting rod, the second connecting rod and the magnetic metal powder can be removed as a whole, which improves the working efficiency of the device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a side-view perspective view of the structure of this utility model;

[0017] Figure 2 This is a schematic cross-sectional view of the structure of the tank body of this utility model;

[0018] Figure 3 This is a front sectional view of the structure of this utility model;

[0019] Figure 4 This is an exploded view of the structure of the second connecting rod of this utility model.

[0020] In the figure: 1. Preparation tank body; 2. Preparation mechanism; 210. Metal liquid pot; 220. Airflow nozzle; 230. Cooling collection tank; 240. Servo motor; 250. Rotating bracket; 260. First connecting rod; 270. Second connecting rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4An embodiment of this utility model provides a magnetic metal powder preparation device, including a preparation tank body 1, a preparation mechanism 2 provided on the surface of the preparation tank body 1, the preparation mechanism 2 including a metal liquid pot 210, the metal liquid pot 210 being inserted into the top of the preparation tank body 1, an airflow nozzle 220 being installed inside the preparation tank body 1, a cooling collection tank 230 being provided at the bottom of the preparation tank body 1, a servo motor 240 being installed at the bottom of the cooling collection tank 230, a rotating bracket 250 being installed at the top of the servo motor 240, a first connecting rod 260 being fixed on the surface of the rotating bracket 250, and a second connecting rod 270 being provided on the surface of the first connecting rod 260;

[0023] Vent holes are provided at equal intervals at the top of the preparation tank body 1, and water filling holes are provided at the top of the preparation tank body 1. The vent holes facilitate the discharge of gas and avoid overpressure inside the device, while the water filling holes facilitate the addition of water to the cooling collection tank 230, thereby cooling the magnetic metal powder.

[0024] The surface of the preparation tank body 1 is provided with four sets of support rods, and the bottom end of the support rods is provided with rubber pads to support the device and enable the device to be placed stably.

[0025] The bottom of the liquid metal pot 210 is provided with airflow nozzles 220 on both sides. The airflow nozzles 220 are connected to the air pump to facilitate the blowing and dispersing of the falling liquid metal, thereby improving the preparation efficiency of magnetic metal powder.

[0026] The top of the rotating bracket 250 is provided with second connecting rods 270 at equal intervals. The second connecting rods 270 are located inside the cooling collection tank 230. While agitating the water to improve cooling efficiency, the second connecting rods 270 also increase the adsorption range of magnetic metal powder. The surface of the first connecting rod 260 is provided with threads, and the interior of the second connecting rod 270 is provided with threaded holes that are compatible with the first connecting rod 260. The first connecting rod 260 is inserted into the interior of the second connecting rod 270, which makes it easy to disassemble the second connecting rod 270 for collecting magnetic metal powder.

[0027] The second connecting rod 270 has a square structure and is made of magnetic material. The structure of the second connecting rod 270 allows its surface to attract more magnetic metal powder, and it is easier to scrape off. The material of the second connecting rod 270 allows it to attract magnetic metal powder.

[0028] Working principle: When the device is working, molten metal is poured from the molten metal pot 210 into the preparation tank body 1. After being blown away by the airflow nozzle 220, it falls into the cooling collection tank 230 for cooling. The cooling collection tank 230 contains cooling water. Under the action of the servo motor 240, the second connecting rod 270 rotates, accelerating the cooling of the water inside the cooling collection tank 230, thus speeding up the cooling of the metal powder and improving the cooling efficiency. The cooled metal powder will be adsorbed on the surface of the second connecting rod 270 under the action of the second connecting rod 270. The cooling collection tank 230 is threadedly connected to the molten metal pot 210. Rotating the cooling collection tank 230 can remove the cooling collection tank 230. Then, rotating the second connecting rod 270 can remove the second connecting rod 270 and the metal powder it has absorbed. The metal powder can then be scraped off the second connecting rod 270 for collection. The above is the complete working principle of this utility model.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An apparatus for preparing magnetic metal powder, comprising a preparation tank body (1), characterized in that: The surface of the preparation tank body (1) is provided with a preparation mechanism (2), the preparation mechanism (2) includes a metal liquid pot (210), the metal liquid pot (210) is inserted at the top of the preparation tank body (1), an airflow nozzle (220) is installed inside the preparation tank body (1), a cooling collection tank (230) is provided at the bottom of the preparation tank body (1), a servo motor (240) is installed at the bottom of the cooling collection tank (230), a rotating bracket (250) is installed at the top of the servo motor (240), a first connecting rod (260) is fixed on the surface of the rotating bracket (250), and a second connecting rod (270) is provided on the surface of the first connecting rod (260).

2. The apparatus for preparing magnetic metal powder according to claim 1, characterized in that: The top of the preparation tank body (1) is provided with vent holes at equal intervals, and the top of the preparation tank body (1) is provided with water filling holes.

3. The apparatus for preparing magnetic metal powder according to claim 1, characterized in that: The surface of the preparation tank body (1) is provided with four sets of support rods, and the bottom end of the support rods is provided with a rubber pad.

4. The apparatus for preparing magnetic metal powder according to claim 1, characterized in that: The bottom of the metal liquid pot (210) is provided with airflow nozzles (220) on both sides, and the airflow nozzles (220) are connected to the air pump.

5. The apparatus for preparing magnetic metal powder according to claim 1, characterized in that: The top of the rotating bracket (250) is provided with second connecting rods (270) at equal intervals, and the second connecting rods (270) are located inside the cooling collection tank (230).

6. The apparatus for preparing magnetic metal powder according to claim 1, characterized in that: The surface of the first connecting rod (260) is provided with threads, and the interior of the second connecting rod (270) is provided with a threaded hole that matches the first connecting rod (260). The first connecting rod (260) is inserted into the interior of the second connecting rod (270).

7. The apparatus for preparing magnetic metal powder according to claim 1, characterized in that: The second connecting rod (270) has a square structure and is made of magnetic material.

Citation Information

Patent Citations

  • Gas atomization preparing method for micro spherical metal powder and equipment thereof

    CN107262730A