Forming machine for shaping and cutting steel coil material

Abstract

The utility model discloses a forming machine for shaping and cutting steel coil stock, which comprises a supporting plate, a vertical plate, a slide rail, an L-shaped plate, a protective shell, a guide pillar, a mounting plate, a protective cover, a cutting saw blade and a linkage mechanism, the vertical plate is mounted on the lower side of the supporting plate, the slide rail is mounted on one of two sides of the vertical plate, the L-shaped plate is slidably connected onto the slide rail, and the L-shaped plate is slidably connected onto the guide pillar. The L-shaped plate can vertically slide along the sliding rail, the protective shell is installed on the upper side of the L-shaped plate and synchronously moves along with the L-shaped plate, and the guide column is installed on the upper side of the supporting plate. According to the forming machine for shaping and cutting the steel coil material, the probability that a worker is injured by splashing sparks is reduced, the safety of the forming machine is improved, the blocking effect on the sparks generated in the cutting process is enhanced, the safety of the forming machine is further enhanced, the stability of a protective shell and a protective cover during moving is guaranteed, and the working efficiency is improved. And it is guaranteed that the protective shell can stably cover the outer side of the protective cover in the cutting process.

Description

Technical Field

[0001] This utility model relates to the technical field of steel coil forming machines, specifically to a forming machine for shaping and cutting steel coils. Background Technology

[0002] Steel coil is a material made by processing steel into coils through rolling and other processes. It is usually formed by steel rope through multiple rolling processes. During the rolling process, the steel rope gradually becomes thinner and longer under the action of the rolling mill, eventually forming a steel strip with a certain width and thickness. Then, the steel strip is wound up to become steel coil. This coil form is convenient for storage, transportation and subsequent processing. During the processing of steel coil, because the steel rope is curved, a forming machine is used to shape and cut the steel coil. There are two cutting methods: saw blade cutting and laser cutting. This application is based on saw blade cutting. The saw blade rotates at high speed under the drive of a motor, and at the same time, the cutting mechanism accurately positions and cuts the steel coil under the action of the positioning mechanism.

[0003] Existing forming machines for shaping and cutting steel coils lack protective structures. During the cutting process, the cutting mechanism generates sparks that may injure workers, posing a safety hazard. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a forming machine for shaping and cutting steel coils, which solves the problem mentioned in the background art that existing forming machines for shaping and cutting steel coils lack protective structures, and the sparks flying during the cutting process can easily cause injury to workers, posing certain safety hazards.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a forming machine for shaping and cutting steel coils, comprising a pallet, a vertical plate, a slide rail, an L-shaped plate, a protective shell, a guide post, a mounting plate, a protective cover, a cutting saw blade, and a linkage mechanism. The vertical plate is installed on the lower side of the pallet, and a slide rail is installed on one of the two sides of the vertical plate. An L-shaped plate is slidably connected to the slide rail, and the L-shaped plate can slide vertically along the slide rail. The protective shell is installed on the upper side of the L-shaped plate and moves synchronously with the L-shaped plate. A column is installed on the upper side of the support plate. A mounting plate is sleeved on the guide column. The mounting plate can move vertically along the guide column. The protective cover is installed on the mounting plate and moves synchronously with the mounting plate. The cutting saw blade is rotatably installed on the inner wall of the protective cover and moves synchronously with the protective cover. A driving component for driving the cutting saw blade to rotate is provided on the outer side of the protective cover. The protective shell and the protective cover are connected by the linkage mechanism, which is used to drive the protective shell and the protective cover to move in the same direction.

[0008] The linkage mechanism includes a mounting frame, a linkage plate, a transmission plate, and a transmission component. The mounting frame is mounted on the support plate, and the linkage plate is rotatably mounted on the mounting frame. The mounting frame is provided with a driving component for driving the linkage plate to rotate. The transmission plate is mounted on both the protective shell and the protective cover. The linkage plate and the two transmission plates are connected by two sets of transmission components, and the transmission components are used to drive the linkage plate and the two transmission plates.

[0009] As a preferred embodiment of the forming machine for shaping and cutting steel coils according to this utility model, in order to enable the linkage plate to drive the two transmission plates to move synchronously, the transmission component is composed of two connecting seats and a connecting plate. The connecting plate is sleeved on the two connecting seats, and the two connecting seats are respectively installed on the linkage plate and one of the transmission plates.

[0010] As a preferred embodiment of the forming machine for shaping and cutting steel coils according to this utility model, in order to achieve sliding limit of the L-shaped plate and ensure the stability of the L-shaped plate during sliding, the slide rail is I-shaped, and a limit baffle is installed on the lower side of the slide rail.

[0011] In a preferred embodiment of the forming machine for shaping and cutting steel coils according to the present invention, in order to enable the protective shell to cover the outside of the protective cover, an opening is provided on the outside of the protective shell, and the width of the opening is greater than the width of the driving member installed on the protective cover.

[0012] As a preferred embodiment of the forming machine for shaping and cutting steel coils according to this utility model, in order to limit the movement of the mounting plate and thus ensure the stability of the protective cover during movement, two square strips are installed on the outer side of the guide post, and a square groove is opened on the inner side of the mounting plate, the width of the square groove being adapted to the width of the square strips.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a forming machine for shaping and cutting steel coils, which has the following beneficial effects:

[0015] In this invention, the protective shell and protective cover work together to block sparks generated during the cutting process. A linkage mechanism enables synchronous, opposite-direction movement between the protective shell and the protective cover, allowing the protective shell to cover the outside of the protective cover during cutting. The sliding rail, L-shaped plate, guide post, and mounting plate work together to limit the movement of the protective shell and protective cover. Compared to existing steel coil forming and cutting machines, which lack protective structures and allow sparks to easily injure workers during cutting, posing a safety hazard, this steel coil forming and cutting machine reduces the probability of sparks injuring workers, improves device safety, enhances the blocking effect on sparks generated during cutting, further strengthens device safety, ensures the stability of the protective shell and protective cover during movement, and guarantees that the protective shell stably covers the outside of the protective cover during cutting. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective;

[0018] Figure 3 This utility model Figure 1 Enlarged schematic diagram of a local structure at point A;

[0019] Figure 4 This is a schematic diagram showing the structure of the protective shell, protective cover, and linkage mechanism of this utility model.

[0020] In the diagram: 1. Pallet; 2. Vertical plate; 3. Slide rail; 4. L-shaped plate; 5. Protective shell; 6. Guide post; 7. Mounting plate; 8. Protective cover; 9. Cutting saw blade; 10. Limiting baffle; 11. Flattening mechanism; 12. Cooling assembly; 13. Support frame; 14. Winding mechanism;

[0021] 101. Mounting bracket; 102. Linkage plate; 103. Transmission plate; 104. Transmission component;

[0022] 201. Conveying component; 202. Limiting component; 203. Shaping wheel; 204. Guide roller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] Please see Figures 1 to 4 A forming machine for shaping and cutting steel coils includes a pallet 1, a vertical plate 2, a slide rail 3, an L-shaped plate 4, a protective shell 5, a guide post 6, a mounting plate 7, a protective cover 8, a cutting saw blade 9, and a linkage mechanism. Compared with existing forming machines for shaping and cutting steel coils, which lack protective structures, sparks flying during the cutting process can easily injure workers, posing a certain safety hazard. In this embodiment, the protective shell 5 and the protective cover 8 work together to block the sparks generated during the cutting process, reducing the likelihood of sparks injuring workers. The efficiency is improved and the safety of the device is enhanced. Through the linkage mechanism, the synchronous opposite movement between the protective shell 5 and the protective cover 8 is realized, so that the protective shell 5 can cover the outside of the protective cover 8 during the cutting process, which enhances the blocking effect on the sparks generated during the cutting process and further enhances the safety of the device. Through the cooperation of the slide rail 3, L-shaped plate 4, guide post 6 and mounting plate 7, the movement limit of the protective shell 5 and the protective cover 8 is realized, ensuring the stability of the protective shell 5 and the protective cover 8 during movement, and ensuring that the protective shell 5 can stably cover the outside of the protective cover 8 during the cutting process.

[0026] like Figure 1 and Figure 2 As shown, a steel rope shaping mechanism is provided on the upper side of the pallet 1. The steel rope shaping mechanism includes a conveying component 201, a limiting component 202, a shaping wheel 203, and a guide roller 204. The steel rope shaping mechanism can shape the bent steel rope, so that the bent steel rope is transformed into a flat steel rope. A flattening mechanism 11 is provided on the upper side of the pallet 1. The flattening mechanism is driven by a hydraulic system. The flattening mechanism can flatten the cylindrical steel rope into a flat steel rope. Cooling components 12 are provided on both the steel rope shaping mechanism and the flattening mechanism. The cooling components can cool the steel rope during the processing.

[0027] like Figure 1 and Figure 2 As shown, a support frame 13 is installed on the lower side of the pallet 1, and a winding mechanism 14 is installed on one of the two sides of the support frame. The winding mechanism includes a screw adjusting component, a U-shaped frame and a winding roller. The winding mechanism can wind up the flattened steel rope to form a steel coil.

[0028] like Figure 3 As shown, the upright plate 2 is installed on the lower side of the support plate 1. A slide rail 3 is installed on one of the two sides of the upright plate 2. An L-shaped plate 4 is slidably connected to the slide rail 3. The slide rail 3 is I-shaped. A limit baffle 10 is installed on the lower side of the slide rail 3. The slide rail 3 can limit the sliding of the L-shaped plate 4, thereby ensuring the stability of the L-shaped plate 4 when sliding. The protective shell 5 is installed on the inner side of the L-shaped plate 4. The guide post 6 is installed on the upper side of the support plate 1. An installation plate 7 is sleeved on the guide post 6. The protective cover 8 is installed on the installation plate 7. The cutting saw blade 9 is rotatably installed on the inner side of the protective cover 8. A driving component for driving the cutting saw blade 9 to rotate is provided on the outer side of the protective cover 8. The slide rail 3 and the L-shaped plate 4 can limit the movement of the protective shell 5, thereby ensuring the stability of the protective shell 5 when moving. The guide post 6 and the installation plate 7 can limit the movement of the protective cover 8 and the cutting saw blade 9, thereby ensuring the stability of the protective cover 8 and the cutting saw blade 9 when moving.

[0029] like Figure 4 As shown, the protective shell 5 and the protective cover 8 are connected by a linkage mechanism. The linkage mechanism includes a mounting bracket 101, a linkage plate 102, a transmission plate 103, and a transmission component 104. The transmission component 104 consists of two connecting seats and a connecting plate. The connecting plate is sleeved on the two connecting seats. The two connecting seats are respectively installed on the linkage plate 102 and the transmission plate 103 on one side. The linkage mechanism can drive the protective shell 5 and the protective cover 8 to move synchronously in opposite directions, so that the protective shell 5 can cover the outside of the protective cover 8 and the cutting saw blade during the cutting process, thereby blocking the sparks generated during the cutting process.

[0030] It should be further explained that the driving component in this embodiment is a motor, which is a conventional device known to those skilled in the art and can be selected or customized according to actual needs. In this patent, we only use it without improving its structure and function. Its setting method, installation method and electrical connection method can be debugged and operated according to the requirements of its instruction manual by those skilled in the art, and will not be described in detail here. The driving component is equipped with a matching control switch. The installation position of the control switch is selected according to the actual use requirements to facilitate the operation and control by the operator. At the same time, the motor needs to be connected to the forward and reverse circuit before use for forward and reverse operation. As for the forward and reverse use of the motor, according to the patent disclosed by patent number CN109889124A, the forward and reverse operation of the motor is a well-known technology to those skilled in the art, and the technology is very mature and can be implemented.

[0031] Working principle: During the coil forming and cutting process, the steel rope is threaded into the steel rope forming mechanism by the operator. Then, the steel rope is conveyed by the conveyor 201. During this conveying process, the forming wheel 203 shapes the bent steel rope into a flat state. The steel rope is then conveyed to the flattening mechanism 11, where a hydraulic flattening component flattens the steel rope, transforming the round steel rope into a flat shape. The operator then attaches the flattened steel rope to the winding roller inside the winding mechanism 14, and the winding roller winds the steel rope. During the winding process, the operator can adjust the position of the winding roller using the threaded adjustment component. After adjustment, the winding roller winds the steel rope to form a steel coil. After winding, the drive unit located on the protective cover 8 is activated, which drives the cutting saw blade to rotate. Then, the drive unit located inside the linkage mechanism is activated, which drives the linkage plate 102 to rotate. The linkage plate 102 drives the two transmission plates 103 to move inward through the transmission component 104. The two transmission plates 103 synchronously drive the protective shell 5 and the protective cover 8 to move towards the steel rope. During the movement, the protective shell 5 covers the outside of the protective cover 8 and the cutting saw blade 9. The cutting saw blade 9 cuts the steel rope during the movement. The protective shell 5 blocks the sparks generated during the cutting process, thus realizing the application of the forming machine.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forming machine for shaping and cutting steel coils, comprising a pallet (1), characterized in that, Also includes: A vertical plate (2) is installed on the lower side of the support plate (1). A slide rail (3) is installed on one of the two sides of the vertical plate (2). An L-shaped plate (4) is slidably connected on the slide rail (3). The L-shaped plate (4) can slide vertically along the slide rail (3). A protective shell (5) is installed on the upper side of the L-shaped plate (4) and moves synchronously with the L-shaped plate (4); A guide post (6) is installed on the upper side of the support plate (1), and a mounting plate (7) is sleeved on the guide post (6). The mounting plate (7) can move vertically along the guide post (6). A protective cover (8) is mounted on the mounting plate (7) and moves synchronously with the mounting plate (7); Cutting saw blade (9), the cutting saw blade (9) is rotatably mounted on the inner wall of the protective cover (8) and moves synchronously with the protective cover (8), and the outer side of the protective cover (8) is provided with a driving component for driving the cutting saw blade (9) to rotate; The protective shell (5) and the protective cover (8) are connected by the linkage mechanism, which is used to drive the protective shell (5) and the protective cover (8) to move in the same direction.

2. The forming machine for shaping and cutting steel coils according to claim 1, characterized in that, The linkage mechanism includes: Mounting bracket (101) is mounted on the tray (1); Linkage plate (102), the linkage plate (102) is rotatably mounted on the mounting frame (101), and the mounting frame (101) is provided with a driving component for driving the linkage plate (102) to rotate; The transmission plate (103) is installed on both the protective shell (5) and the protective cover (8); The transmission component (104) connects the linkage plate (102) and the two transmission plates (103) through two sets of transmission components (104), and the transmission component (104) is used to drive the linkage plate (102) and the two transmission plates (103).

3. A forming machine for shaping and cutting steel coils according to claim 2, characterized in that, The transmission component (104) consists of two connecting seats and a connecting plate. The connecting plate is sleeved on the two connecting seats, and the two connecting seats are respectively installed on the linkage plate (102) and the transmission plate (103) on one side.

4. A forming machine for shaping and cutting steel coils according to claim 1, characterized in that, The slide rail (3) is I-shaped, and a limit baffle (10) is installed on the lower side of the slide rail (3).

5. A forming machine for shaping and cutting steel coils according to claim 1, characterized in that, The outer side of the protective shell (5) has an opening, the width of which is greater than the width of the drive component installed on the protective cover (8).

6. A forming machine for shaping and cutting steel coils according to claim 1, characterized in that, Two square strips are installed on the outer side of the guide post (6), and a square groove is opened on the inner side of the mounting plate (7). The width of the square groove is adapted to the width of the square strip.

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