Integral type overhead battery bracket mounting mechanism

Abstract

The utility model discloses an integral type overhead battery bracket mounting mechanism which comprises a first mounting rack, a second mounting rack and a third mounting rack which are fixedly connected, and the mounting racks are rectangular and comprise long frames and short frames; the mounting frame, the wiring harness fixing component and the hoisting component are arranged and distributed in a shape like a Chinese character'pin '; and the fixing component, the wiring harness fixing component and the hoisting component are fixedly mounted on the mounting frame. The utility model provides an integral installation scheme of the overhead power battery, the problem that the overhead power battery is difficult to install at a high position is solved, the power battery pack can be installed on the bracket assembly in advance during installation and then is integrally hoisted to a car roof to be fixed, the installation is very convenient, and the safety of installing the battery is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of battery brackets, in particular to an integral overhead battery bracket installation mechanism. Background Art

[0002] Due to the limited space inside new energy buses, arranging the power battery on the roof has become the mainstream choice. The overhead arrangement of the battery can maximize the interior space of the vehicle and make the layout of components more reasonable. Currently, the power batteries of new energy buses are generally arranged on the roof to ensure sufficient usable space inside the vehicle. However, during the vehicle manufacturing process, the power batteries need to be lifted and installed on the roof one by one. The heavy weight of the power batteries makes their installation at high altitude difficult, and there are certain safety hazards in the installation operation at high altitude. Content of the Utility Model

[0003] The purpose of the utility model is to provide an integral overhead battery bracket installation mechanism to solve the technical problems existing in the above-mentioned prior art.

[0004] To achieve the above purpose, the specific technical solution of the utility model is as follows:

[0005] An integral overhead battery bracket installation mechanism includes a first mounting bracket, a second mounting bracket and a third mounting bracket which are fixedly connected. The mounting brackets are all rectangular, including long side frames and short side frames; the arrangement and distribution of the three are in a "pin" shape, and fixing parts, wire harness fixing components and lifting parts are fixedly installed on the mounting brackets.

[0006] Preferably, the first mounting bracket is placed horizontally above the second mounting bracket and the third mounting bracket, and the second mounting bracket and the third mounting bracket are placed vertically below; a part of the short side frames of the second mounting bracket and the third mounting bracket form a shared relationship with the long side frame of the first mounting bracket.

[0007] Preferably, the fixing part is integrally in an "S" shape and is fixedly installed on the long side frames of the first mounting bracket, the second mounting bracket and the third mounting bracket, and is used to fix the battery on the mounting bracket and connect the mounting bracket to the roof.

[0008] Preferably, the fixing part includes a battery fixing piece, which is connected to the mounting bracket fixing piece through a bending connecting piece. Fixing holes are provided on the battery fixing piece and the mounting bracket fixing piece. The positions of the battery fixing piece and the mounting bracket fixing piece are staggered and not in the same plane. The plane where the battery fixing piece is located is higher than the plane where the mounting bracket fixing piece is located.

[0009] Preferably, a first flanging is formed on the outer edge of the battery fixing piece, and a second flanging is formed on the outer edge of the mounting bracket fixing piece, and the two play a strengthening role on the fixing part.

[0010] Preferably, the wire harness fixing assembly is fixedly installed at the middle position between the second mounting bracket and the third mounting bracket, including a fixing rod and a fixing bracket fixedly installed thereon, the fixing bracket being L-shaped in general.

[0011] Preferably, the fixing bracket includes a base for fixing the fixing bracket to the fixing rod, and a support piece that is bent and connected to the base. The support piece has a "U" shaped opening for fixing the cable.

[0012] Preferably, the lifting component is fixedly installed on the short side frame of the first mounting frame, the second mounting frame and the third mounting frame, and the lifting component is provided with lifting holes for lifting the mounting frame.

[0013] This utility model has the following advantages:

[0014] This utility model provides an integrated installation solution for a roof-mounted power battery, which solves the problem of difficult installation of roof-mounted power batteries at high altitudes. During installation, the power battery pack can be pre-installed on the bracket assembly and then hoisted to the roof of the vehicle as a whole for fixation, making installation very convenient and improving the safety of battery installation. Attached Figure Description

[0015] Figure 1 This is a front view schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0017] Figure 3 This is a three-dimensional schematic diagram of the fastener structure of this utility model;

[0018] Figure 4 This is a side view of the fastener structure of this utility model;

[0019] Figure 5 This is a three-dimensional schematic diagram of the fixed bracket structure of this utility model;

[0020] Figure 6 This is a schematic diagram showing the state of the present invention after the battery is installed.

[0021] The markings in the diagram are as follows: 10, First mounting bracket; 20, Second mounting bracket; 30, Third mounting bracket; 40, Fixing component; 41, Battery fixing plate; 42, Mounting bracket fixing plate; 43, Fixing hole; 44, First flange; 45, Second flange; 46, Bending connecting piece; 50, Wiring harness fixing assembly; 51, Fixing rod; 52, Fixing bracket; 521, Base; 522, Support plate; 523, "U" shaped opening; 60, Lifting component; 61, Lifting hole. Detailed Implementation

[0022] To better understand the purpose, structure and function of the present utility model, the following further describes in detail an integral top-mounted battery bracket mounting mechanism of the present utility model in conjunction with the attached drawings.

[0023] As Figure 1-5 shown, the present utility model provides an integral top-mounted battery bracket mounting mechanism, which includes a first mounting bracket 10, a second mounting bracket 20 and a third mounting bracket 30 that are fixedly connected. All three are rectangular, including long borders and short borders; their arrangement and distribution are in a "pin" shape. The first mounting bracket 10 is placed horizontally above the second mounting bracket and the third mounting bracket 20, and the second mounting bracket 20 and the third mounting bracket 30 are placed vertically below; a part of the short borders of the upper parts of the second mounting bracket 20 and the third mounting bracket 30 form a partial sharing relationship with the lower long border of the first mounting bracket 10; fixing members 40 are fixedly installed on the long borders of the first mounting bracket 10, the second mounting bracket 20 and the third mounting bracket 30, and the number of fixing members 40 installed on each border is three; hoisting members 60 are fixedly installed on the two short borders of the first mounting bracket 10, and at the same time, hoisting members 60 are also installed on the lower short borders of the second mounting bracket 20 and the third mounting bracket 30 for convenient hoisting, and a hoisting hole 61 is provided at the middle position of the hoisting member 60; a wiring harness fixing component 50 is fixedly installed at the middle positions of the second mounting bracket 20 and the third mounting bracket 30 for installing and fixing the cable.

[0024] The fixing member 40 is integrally in an "S" shape and is fixedly installed on the long borders of the first mounting bracket 10, the second mounting bracket 20 and the third mounting bracket 30 for fixing the battery on the mounting bracket and connecting the mounting bracket to the roof of the vehicle; the fixing member 40 includes a battery fixing piece 41, and fixing holes 43 are provided on the battery fixing piece 41, and the battery is fixedly installed on the mounting bracket through bolts; the battery fixing piece 41 is connected to the mounting bracket fixing piece 42 through a bent connecting piece 46, and fixing holes 43 are provided on the mounting bracket fixing piece 42, and the mounting bracket is fixedly installed on the roof of the vehicle through bolts. The positions of the battery fixing piece 41 and the mounting bracket fixing piece 42 are staggered and not in the same plane, and the plane where the battery fixing piece 41 is located is higher than the plane where the mounting bracket fixing piece 42 is located; a first flanging 44 is formed on the outer edge of the battery fixing piece 41, and a second flanging 45 is formed on the outer edge of the mounting bracket fixing piece 42, and the two play a strengthening role for the fixing member 40.

[0025] The wire harness fixing assembly 50 is fixedly installed at the middle position between the second mounting bracket 20 and the third mounting bracket 30, including a fixing rod 51 and a fixing bracket 52 fixedly installed thereon. The fixing bracket 52 is generally L-shaped and includes a base 521 for fixing the fixing bracket 52 to the fixing rod 51, and a support piece 522 bent and connected to the base 521. The support piece 522 has three U-shaped openings 523 for fixing the cable.

[0026] The lifting component 60 is fixedly installed on the two short side frames of the first mounting frame 10, the lower short side frames of the second mounting frame 20 and the third mounting frame 30, and there are four of them. The lifting component 60 is provided with a lifting hole 61 for lifting the mounting frame.

[0027] In use, the power battery pack can be first fixedly installed on the first mounting bracket 10, the second mounting bracket 20 and the third mounting bracket 30 using the fixing component 40, and then hoisted onto the roof of the vehicle as a whole using the lifting component 60 and fixed onto the roof using the fixing component 40. This makes the installation of the roof-mounted power battery very convenient and improves the safety of battery installation.

[0028] The beneficial effects of this utility model are:

[0029] This utility model provides an integrated installation solution for a roof-mounted power battery, which solves the problem of difficult installation of roof-mounted power batteries at high altitudes. During installation, the power battery pack can be pre-installed on the bracket assembly and then hoisted to the roof of the vehicle as a whole for fixation. The installation is very convenient and improves the safety of battery installation.

[0030] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. An integral top-mounted battery bracket mounting mechanism, comprising a first mounting bracket (10), a second mounting bracket (20), and a third mounting bracket (30) fixedly connected, characterized in that, The mounting brackets are all rectangular, including long side frames and short side frames; the arrangement and distribution of the three are in a "pin" shape, and a fixing member (40), a wire harness fixing component (50), and a hoisting member (60) are fixedly installed on the mounting brackets.

2. The integral top-mounted battery bracket mounting mechanism according to claim 1, characterized in that, The first mounting bracket (10) is placed horizontally above the second mounting bracket (20) and the third mounting bracket (30), and the second mounting bracket (20) and the third mounting bracket (30) are placed vertically below; partial short side frames of the second mounting bracket (20) and the third mounting bracket (30) form a shared relationship with the long side frame of the first mounting bracket (10).

3. The integral top-mounted battery bracket mounting mechanism according to claim 2, characterized in that, The fixing member (40) is integrally in an "S" shape and is fixedly installed on the long side frames of the first mounting bracket (10), the second mounting bracket (20), and the third mounting bracket (30) for fixing the battery on the mounting bracket and connecting the mounting bracket to the vehicle roof.

4. The integral top-mounted battery bracket mounting mechanism according to claim 3, characterized in that, The fixing member (40) includes a battery fixing piece (41), the battery fixing piece (41) is connected to a mounting bracket fixing piece (42) through a bending connecting piece (46), fixing holes (43) are provided on the battery fixing piece (41) and the mounting bracket fixing piece (42), the positions of the battery fixing piece (41) and the mounting bracket fixing piece (42) are staggered and not in the same plane, and the plane where the battery fixing piece (41) is located is higher than the plane where the mounting bracket fixing piece (42) is located.

5. The integral top-mounted battery bracket mounting mechanism according to claim 4, characterized in that, A first flanging (44) is formed on the outer edge of the battery fixing piece (41), and a second flanging (45) is formed on the outer edge of the mounting bracket fixing piece (42), and the two play a strengthening role for the fixing member (40).

6. The integral top-mounted battery bracket mounting mechanism according to claim 5, characterized in that, The wire harness fixing component (50) is fixedly installed at the middle position between the second mounting bracket (20) and the third mounting bracket (30), and includes a fixing rod (51) and a fixing bracket (52) fixedly installed thereon, and the fixing bracket (52) is integrally in an "L" shape.

7. The integral top-mounted battery bracket mounting mechanism according to claim 6, characterized in that, The fixing bracket (52) includes a base (521) for fixing the fixing bracket (52) on the fixing rod (51), and a support piece (522) bent and connected to the base (521), and a "U" shaped opening (523) is formed on the support piece (522) for fixing a cable.

8. The integral top-mounted battery bracket mounting mechanism according to claim 7, characterized in that, The hoisting member (60) is fixedly installed on the short side frames of the first mounting bracket (10), the second mounting bracket (20), and the third mounting bracket (30), and a hoisting hole (61) is provided on the hoisting member (60) for hoisting the mounting bracket.

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