Storage tank structure for cleaned resin

By optimizing the design of storage tanks and transport pipelines, automated storage and lossless transmission of resin were achieved, solving the problems of high labor costs, low efficiency, and transmission damage, and meeting the industrial high-pressure transmission requirements.

CN224159759UActive Publication Date: 2026-04-24CHENGDU DAQIYING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGDU DAQIYING TECH CO LTD
Filing Date
2025-05-12
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The existing manual transfer and storage methods after resin cleaning have problems such as high labor costs, low efficiency, easy resin adhesion and transmission damage, and traditional equipment cannot meet the high-pressure transmission requirements.

Method used

Design a storage tank structure that includes an inlet, an outlet, an electric vacuum diaphragm pump, and a gas transfer system. Combined with a smooth inner wall and a sealed design, it enables automated storage and lossless transfer of resin.

Benefits of technology

It enables automated storage and lossless transfer of resin, reduces labor costs, improves transfer efficiency, avoids resin adhesion and breakage, and meets the requirements of high-pressure transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical equipment, and particularly discloses a storage tank structure for cleaned resin, which comprises a storage tank and a transportation pipeline, the storage tank comprises a feed port, a tank body, a top cover and a discharge port; the feeding port is formed in the middle of the top cover and connected with a feeding pipeline, and the feeding pipeline is connected with a feeding driving pump and used for receiving cleaned resin; the discharging port is formed in the bottom of the tank body and connected with a discharging pipeline, and the discharging pipeline is connected with a discharging driving pump and used for outputting cleaned resin in the storage tank. By optimizing the design of the storage tank and the transportation pipeline, automatic storage and lossless transportation of cleaned resin are achieved, and the problems of high labor cost, low efficiency, resin adhesion, transportation damage and the like are solved.
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Description

Technical Field

[0001] This utility model relates to the field of chemical equipment technology, specifically to a storage tank structure for cleaned resin. Background Technology

[0002] Ion exchange resins are high-molecular polymers capable of exchanging ions, and are widely used in water treatment, chemical, pharmaceutical, and food industries. During storage, transportation, and long-term use, the resin's exchange capacity can decrease due to the adsorption of impurities, organic contamination, metal ion poisoning, or microbial growth, thus requiring regular cleaning and regeneration.

[0003] After resin cleaning, the transfer and storage of anion and cation resins typically rely on manual operation. For example, the cleaned resin is manually transferred from the cleaning equipment to a storage container, and then transported to subsequent processes via manual handling or simple piping. This traditional method has significant drawbacks:

[0004] On the one hand, with the gradual increase in labor costs, the existing storage methods are characterized by high labor costs, low work efficiency, and the ease with which manual operation can lead to resin contamination or loss.

[0005] Secondly, existing storage devices lack targeted design, such as insufficient inner wall smoothness and unreasonable outlet structure, which can easily cause resin adhesion or residue, affecting the smoothness of subsequent transportation.

[0006] Thirdly, traditional drive equipment (such as ordinary centrifugal pumps) may damage tiny resin particles and cannot meet the high-pressure transmission requirements in industrial scenarios. Utility Model Content

[0007] In order to overcome the above-mentioned technical problems in the prior art, this utility model provides a storage tank structure for cleaned resin. By optimizing the design of the storage tank and the transportation pipeline, the automated storage and lossless transmission of cleaned resin can be realized, solving problems such as high labor costs, low efficiency, resin adhesion and transmission damage.

[0008] To achieve the above objectives, this utility model provides a storage tank structure for cleaned resin, including a storage tank and a transport pipeline. The storage tank includes an inlet, a tank body, a top cover, and an outlet. The inlet is located in the middle of the top cover and connected to the inlet pipeline, which is connected to an inlet drive pump for receiving cleaned resin. The outlet is located at the bottom of the tank body and connected to an outlet pipeline, which is connected to an outlet drive pump for discharging the cleaned resin from the storage tank.

[0009] Preferably, the top cover is also provided with a water inlet, which is connected to the water storage tank through a water inlet pipe.

[0010] Preferably, both the feed drive pump and the discharge drive pump are electric vacuum diaphragm pumps, and the electric vacuum diaphragm pump is model DBY-10.

[0011] Preferably, the top cover is provided with a sealing ring that matches the opening of the tank body, and the top cover, in conjunction with the sealing ring, closes with the tank body to form a sealed storage environment.

[0012] Preferably, it also includes a gas storage tank and a gas transmission pipeline; one end of the gas transmission pipeline is connected to the gas storage tank, and the other end is connected to the gas inlet on the top cover.

[0013] Preferably, the top cover is also equipped with a pressure monitoring gauge.

[0014] Preferably, the side wall of the tank is provided with a lifting lug and a viewing window, the bottom of the tank is a conical structure, and the discharge port is located at the apex of the conical structure.

[0015] Preferably, the feed pipeline, the discharge pipeline, and the gas transmission pipeline are respectively equipped with a feed valve, a discharge valve, and a gas valve.

[0016] Preferably, the smoothness of the inner wall of the storage tank, the inlet pipe, and the outlet pipe is matched to the particle size of the cleaned resin.

[0017] Preferably, the feed drive pump is connected to the discharge pipe through the feed pipeline, and the discharge drive pump is connected to the feed pipeline through the discharge pipe.

[0018] The present invention provides at least the following technical effects through the technical solution provided:

[0019] By optimizing the design of storage tanks and transport pipelines, the automated storage and lossless transfer of cleaned resin can be achieved, solving problems such as high labor costs, low efficiency, resin adhesion, and damage during transport.

[0020] Other features and advantages of this utility model embodiment will be described in detail in the following detailed description section. Attached Figure Description

[0021] The accompanying drawings are provided to further illustrate the embodiments of the present invention and form part of the specification. They are used together with the following detailed description to explain the embodiments of the present invention, but do not constitute a limitation thereof. In the drawings:

[0022] Figure 1 This is a side view of a storage tank structure for cleaned resin according to an embodiment of the present invention.

[0023] Figure 2This is a top view schematic diagram of a storage tank structure for cleaned resin according to an embodiment of the present invention.

[0024] Explanation of reference numerals in the attached figures

[0025] 1-Tank body, 2-Top cover, 3-Discharge port, 4-Viewing window, 5-Lifting lug, 6-Inlet, 7-Inlet pipeline, 8-Pressure gauge, 9-Gas transmission pipeline, 10-Storage tank, 11-Inlet drive pump, 12-Discharge drive pump, 13-Sealing ring, 14-Water inlet pipeline, 15-Discharge pipeline. Detailed Implementation

[0026] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the scope of the present invention.

[0027] In this embodiment of the invention, the terms "system" and "network" are used interchangeably. "Multiple" refers to two or more; therefore, in this embodiment, "multiple" can also be understood as "at least two." "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A alone, A and B simultaneously, or B alone. Additionally, the character " / ", unless otherwise specified, generally indicates that the preceding and following related objects have an "or" relationship. Furthermore, it should be understood that in the description of this embodiment of the invention, words such as "first" and "second" are used only for descriptive purposes and should not be construed as indicating or implying relative importance or order.

[0028] Currently, in the resin cleaning process, the transfer and storage of anion and cation resins usually rely on manual operation. For example, the cleaned resin is manually transferred from the cleaning equipment to the storage container, and then transported to the subsequent process by manual handling or simple pipelines. This results in high labor costs and low transfer efficiency of anion and cation resins.

[0029] Please see Figure 1-2 This utility model provides a storage tank structure for cleaned resin, including a storage tank and a transport pipeline. The storage tank includes an inlet 6, a tank body 1, a top cover 2, and an outlet 3. The inlet 6 is located in the middle of the top cover 2 and is connected to the inlet pipeline 7, which is connected to the inlet drive pump 11 for receiving cleaned resin. The outlet 3 is located at the bottom of the tank body 1 and is connected to the outlet pipeline 15, which is connected to the outlet drive pump 12 for outputting the cleaned resin from the storage tank.

[0030] By setting a discharge port 3 and a discharge pipe 15 at the bottom of the tank body 1 and installing a discharge drive pump 12 on the discharge pipe 15, and by setting a feed port 6 and a feed pipe 7 on the top cover 2 at the top of the tank body 1 and installing a feed drive pump 11 on the feed pipe 7, the automated input and output of the cleaned resin in the tank body 1 of the storage tank is realized, which improves the transfer efficiency of anion and cation resins and reduces manual intervention, thereby reducing labor costs.

[0031] In actual use, the anion and cation resins are prone to sticking together inside the tank or in the pipeline during the transfer process, which can lead to blockage or incomplete transfer.

[0032] In this embodiment of the utility model, the top cover 2 is also provided with a water inlet, which is connected to a water storage tank through a water inlet pipe 14, for injecting water into the tank 1 to prevent the cleaned resin from sticking together.

[0033] By setting a water inlet on the top cover 2 and connecting the water inlet to the water storage tank through the water inlet pipe 14, water is drained into the storage tank through the water storage tank, preventing the cleaned resin from sticking to the side wall of the storage tank. Furthermore, by draining water into the storage tank, the lubricity of the anion and cation resin surfaces can be improved, thereby ensuring that they can be better transferred out of the storage tank through the discharge pipe 15.

[0034] Because the anion and cation resins are very small, traditional pump bodies cannot accommodate the tiny resin particles, which can easily cause the resin particles to break or become clogged.

[0035] In this embodiment of the utility model, both the feed drive pump 11 and the discharge drive pump 12 are electric vacuum diaphragm pumps. The electric vacuum diaphragm pump is model DBY-10, with a flow rate of 0.5 m³ / h, a head of 30 meters, a suction head of 3 meters, a motor power of 0.37 kW, and allows the passage of particles with a diameter of 1 mm.

[0036] By selecting DBY-10 electric vacuum diaphragm pumps for both the feed drive pump 11 and the discharge drive pump 12, the anion and cation resins can be effectively transferred without damage, while also reducing energy consumption and better meeting the actual production needs of enterprises.

[0037] In actual storage, it is necessary to ensure that the anion and cation resins inside tank 1 are in a clean environment as much as possible. Therefore, it is necessary to isolate the anion and cation resins inside the storage tank from the influence of air or dust outside tank 1.

[0038] In this embodiment of the present invention, the top cover 2 is provided with a sealing ring 13 that matches the opening of the can body 1. After the top cover 2 and the sealing ring 13 are closed with the can body 1, a sealed storage environment is formed.

[0039] By setting a sealing ring 13 at the opening of the tank 1 and cooperating with the top cover 2, a sealed storage environment is achieved for the tank 1. On the one hand, this avoids the impact of external dust or air on the stored resin, and on the other hand, it maintains the airtightness of the tank 1, making it easier to apply internal pressure to the tank 1 in the future, thus meeting the high-pressure transmission requirements of industrial scenarios.

[0040] In actual industrial scenarios, since the transportation of anion and cation resins requires high-pressure transportation, this embodiment of the utility model also includes a gas storage tank 10 and a gas transmission pipeline 9; one end of the gas transmission pipeline 9 is connected to the gas storage tank 10, and the other end of the gas transmission pipeline 9 is connected to the gas inlet on the top cover 2, for inputting gas into the tank 1 to adjust the internal pressure.

[0041] By setting up the gas storage tank 10 and the gas transmission pipeline 9, the tank 1 can have a certain pressure by inputting gas. On the one hand, this meets the high-pressure transportation requirements of industrial scenarios, and on the other hand, it can assist the pump in better transmitting anion and cation resins, ensuring the transmission effect.

[0042] In this embodiment of the utility model, the top cover 2 is also provided with a pressure monitoring gauge 8 for real-time monitoring of the pressure inside the tank 1.

[0043] Gas is introduced into the tank through gas transmission pipeline 9, and the internal pressure is adjusted in real time by gas pressure monitoring gauge 8 to meet the high-pressure transportation requirements and assist in resin transmission.

[0044] In this embodiment of the utility model, the side wall of the tank 1 is provided with a lifting lug 5 and a viewing window 4, the bottom of the tank 1 is a conical structure, and the discharge port 3 is located at the apex of the conical structure.

[0045] By providing a lifting lug 5 on the side wall of the tank 1, the tank 1 can be easily moved; by providing a viewing window 4 on the side wall of the tank 1, the anion and cation resins inside the tank 1 can be easily observed through the viewing window 4; by setting the bottom of the tank 1 as a conical structure and setting the discharge port 3 at the apex of the conical structure, the anion and cation resins can be easily discharged from the apex of the cone at the bottom, avoiding the adhesion of resins in the storage tank and reducing the residue of anion and cation resins in the tank 1.

[0046] In this embodiment of the utility model, the feed pipe 7, the discharge pipe 15 and the gas transmission pipe 9 are respectively provided with a feed valve, a discharge valve and a gas valve.

[0047] The corresponding pipelines are controlled by the inlet and outlet valves to prevent resin or liquid backflow and contamination. The gas pressure in the storage tank is monitored by the gas pressure monitoring gauge 8. In case of abnormality, the gas transmission pipeline 9 can be shut off by the gas valve to prevent accidents.

[0048] In actual transportation, since anion and cation resins are prone to sticking to the inner wall of the storage tank or in the transportation pipeline, in this embodiment of the utility model, the smoothness of the inner wall of the storage tank, the inlet pipeline 7 and the outlet pipeline 15 is set according to the particle size of the cleaned resin.

[0049] By matching the smoothness of the inner wall of the storage tank, the inlet pipe 7, and the outlet pipe 15 with the particle size of the cleaned resin, the adhesion of the cleaned resin to the inner wall of the storage tank or the inner wall of the pipe is avoided, thereby improving the smoothness of the transport of the cleaned resin.

[0050] In this embodiment of the utility model, the feed drive pump 11 is connected to the discharge pipe 15 through the feed pipe 7, and the discharge drive pump 12 is connected to the feed pipe 7 through the discharge pipe 15.

[0051] By employing a feed drive pump 11 and a discharge drive pump 12 both connected to the feed pipeline 7 and the discharge pipeline 15, it is possible to ensure that when any drive pump fails or when the cleaned resin adheres in the pipeline, preventing one drive pump from effectively driving the cleaned resin, the other pump can be used in conjunction to drive it, thereby improving the driving capability and ensuring sufficient driving effect on the cleaned resin.

[0052] The optional embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present utility model, various simple modifications can be made to the technical solution of the present utility model, and these simple modifications all fall within the protection scope of the present utility model.

[0053] It should also be noted that the various specific technical features described in the above embodiments can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, the various possible combinations will not be described separately in this embodiment.

[0054] Furthermore, various different implementation methods of this utility model can be arbitrarily combined, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.

Claims

1. A storage tank structure for cleaned resin, characterized in that, The system includes a storage tank and a transport pipeline. The storage tank includes an inlet, a tank body, a top cover, and an outlet. The inlet is located in the middle of the top cover and is connected to the inlet pipeline, which is connected to an inlet drive pump for receiving cleaned resin. The outlet is located at the bottom of the tank body and is connected to an outlet pipeline, which is connected to an outlet drive pump for discharging the cleaned resin from the storage tank.

2. The storage tank structure according to claim 1, characterized in that, The top cover is also provided with a water inlet, which is connected to the water storage tank through a water inlet pipe.

3. The storage tank structure according to claim 1, characterized in that, Both the feed drive pump and the discharge drive pump are electric vacuum diaphragm pumps, and the model of the electric vacuum diaphragm pump is DBY-10.

4. The storage tank structure according to claim 1, characterized in that, The top cover is provided with a sealing ring that matches the opening of the tank body. After the top cover and the sealing ring are closed with the tank body, a sealed storage environment is formed.

5. The storage tank structure according to claim 4, characterized in that, It also includes a gas storage tank and a gas transmission pipeline; one end of the gas transmission pipeline is connected to the gas storage tank, and the other end is connected to the gas inlet on the top cover.

6. The storage tank structure according to claim 5, characterized in that, The top cover is also equipped with a pressure monitoring gauge.

7. The storage tank structure according to claim 1, characterized in that, The tank body has a lifting lug and a viewing window on its side wall, and the bottom of the tank body has a conical structure. The discharge port is located at the apex of the conical structure.

8. The storage tank structure according to claim 5, characterized in that, The feed pipeline, discharge pipeline, and gas transmission pipeline are respectively equipped with a feed valve, a discharge valve, and a gas valve.

9. The storage tank structure according to claim 1, characterized in that, The smoothness of the inner wall of the storage tank, the inlet pipe, and the outlet pipe is set to match the particle size of the cleaned resin.

10. The storage tank structure according to claim 1, characterized in that, The feed drive pump is connected to the discharge pipe through the feed pipeline, and the discharge drive pump is connected to the feed pipeline through the discharge pipe.