Capacitor receiving structure for tray arranging machine
The system automatically collects capacitors using a negative pressure suction plate and an adjustable limiting plate, solving the problem that capacitor collection frames cannot be adapted to different sizes and batches, and achieving efficient and safe capacitor collection and testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN JIEZHAN PRECISION EQUIP CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-04-24
AI Technical Summary
Existing technology cannot adjust the collection frame according to the actual size of the sheet capacitor, which leads to capacitor shaking and collision damage. In addition, the lack of automatic detection and zone management increases labor costs and damage risks.
The system uses a negative pressure suction plate to automatically collect capacitors. Combined with an adjustable limit plate and grating system, it can adapt to the stacking height and quantity of capacitors of different sizes and batches, and realize automatic detection and adjustment of the collection area.
It improves capacitor collection efficiency, avoids capacitor damage due to size mismatch, meets different order requirements, and reduces manpower costs.
Smart Images
Figure CN224160072U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of capacitor processing technology, specifically relating to a capacitor receiving structure for a plate-stacking machine. Background Technology
[0002] In the electronics manufacturing industry, after capacitors are processed, they are usually arranged. After arrangement, they are pre-pressed with adhesive tape to transport and store a specified number of capacitors in sheet form. The resulting sheet capacitors will vary depending on the capacitor model and batch. However, the fixed-size collection frame cannot be adjusted according to the actual size of the sheet capacitors. When a smaller capacitor is placed in a larger collection frame, the sheet capacitor is prone to shaking and colliding with other sheet capacitors or collection frames, causing the capacitors inside to be squeezed and damaged.
[0003] Furthermore, the aforementioned collection methods cannot automatically detect the number or height of stacked capacitors. Staff cannot monitor the stacking status within the collection box in real time. When the number of capacitors stacked is excessive, the bottom capacitors may experience excessive stress, potentially leading to deformation or damage. Additionally, different batches of capacitors may have different requirements regarding the number of capacitors that can be stacked, and a fixed collection method cannot meet these needs.
[0004] In addition, due to the lack of automated detection and zone management, staff need to frequently check the stacking of items in the collection boxes, which not only increases labor costs but also easily leads to capacitor damage or disorder due to negligence. Utility Model Content
[0005] The purpose of this invention is to provide a capacitor receiving structure for a tray-stacking machine to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a capacitor receiving structure for a tray-loading machine, comprising a worktable, a through groove on the top right side of the worktable, a base plate located above the through groove on the top of the worktable, a first slide rod and a second slide rod slidably mounted on the base plate, a placement plate connecting the top of the first slide rod and the second slide rod, a baffle plate installed at the lower part of the first slide rod, a second slide rail located at the front bottom of the base plate, and a first grating and a second grating slidably mounted on the second slide rail.
[0007] Preferably, a second driving component is installed on the rear side of the bottom of the base plate, and the output end of the second driving component is connected to the second slide rod.
[0008] Preferably, the top left and right sides of the base plate have a first square groove, the first square groove has a first sliding groove, and a left limiting plate and a right limiting plate are slidably disposed in the first sliding groove. The rear side of the top of the base plate has a second square groove, the second square groove has a second sliding groove, and a rear limiting plate is slidably disposed in the second sliding groove.
[0009] Preferably, the left limiting plate, right limiting plate, rear limiting plate and base plate are rotatably connected by fasteners.
[0010] Preferably, the left limiting plate, right limiting plate and rear limiting plate are symmetrically provided with tidying guide rails on their inner sides.
[0011] Preferably, a first fixed frame is provided on the rear side of the top of the workbench, a first slide rail is provided on the front side of the first fixed frame, a mounting plate is provided on the front side of the first slide rail, first driving members are symmetrically provided on the front side of the mounting plate, and negative pressure suction plates are installed at the bottom of each of the first driving members.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This invention uses a negative pressure suction plate to attract and move the arranged sheet capacitors to the collection area, realizing automatic collection of capacitors without the need for manual placement, and greatly improving collection efficiency.
[0014] In this utility model, the left limiting plate, right limiting plate and rear limiting plate on the base plate can all move in the slide groove and be fixed by fasteners. The area of the collection area can be flexibly adjusted according to the actual size of the capacitor, adapting to sheet capacitors of different sizes, and avoiding collisions or shaking caused by size mismatch.
[0015] This invention allows for the setting of stacking heights for different batches of capacitors by adjusting the spacing between the first and second gratings. This satisfies the stacking quantity requirements for different order batches and models of capacitors, ensuring both handling efficiency and preventing damage to the bottom capacitors due to excessive stacking.
[0016] This invention, by reasonably controlling the stacking height and quantity, avoids deformation of the outer shell of the bottom capacitor due to gravity, or deformation of its internal dielectric or electrodes, which would change the actual capacitance value of the capacitor. At the same time, it can also realize automatic detection of the number or height of stacked capacitors, so that staff do not need to check the stacking of capacitors in the collection area in real time, thus reducing manpower consumption. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional structural diagram of the material receiving structure in this utility model;
[0019] Figure 3 This is a partial three-dimensional structural schematic diagram of the present invention;
[0020] Figure 4 This is a second perspective view of the material receiving structure in this utility model;
[0021] Figure 5 This is a third perspective view of the material receiving structure in this utility model.
[0022] The following labels are used in the diagram: 1-Workbench, 2-Through groove, 3-Base plate, 4-First slide rod, 5-Second slide rod, 6-Placement plate, 701-Baffle plate, 702-First grating, 703-Second grating, 704-Second slide rail, 8-Second driving component, 9-First square groove, 10-First slide groove, 11-Left limiting plate, 12-Right limiting plate, 13-Second square groove, 14-Second slide groove, 15-Rear limiting plate, 16-Fastener, 17-Ordering guide rail, 18-First fixing frame, 19-First slide rail, 20-Mounting plate, 21-First driving component, 22-Negative pressure suction plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1
[0025] like Figures 1 to 5 The illustrated capacitor receiving structure for a tray-loading machine includes a worktable 1. A through groove 2 is formed on the top right side of the worktable 1. A base plate 3 is positioned above the through groove 2 on the top of the worktable 1. A first slide rod 4 and a second slide rod 5 slide on the base plate 3. A placement plate 6 connects the tops of the first slide rod 4 and the second slide rod 5. A baffle 701 is installed at the lower part of the first slide rod 4. A second slide rail 704 is provided on the front bottom of the base plate 3. A first grating 702 and a second grating 703 slide on the second slide rail 704. A second driving component 8 is installed on the rear bottom of the base plate 3, and the output end of the second driving component 8 is connected to the second slide rod 5. First square grooves 9 are formed on the left and right sides of the top of the base plate 3. A first square groove 9 is formed within the first square groove 9. A first slide groove 10 is provided, and a left limiting plate 11 and a right limiting plate 12 are slidably arranged in the first slide groove 10. A second square groove 13 is opened on the rear side of the top of the bottom plate 3. A second slide groove 14 is opened in the second square groove 13. A rear limiting plate 15 is slidably arranged in the second slide groove 14. Fasteners 16 are rotatably connected between the left, right and rear limiting plates 15 and the bottom plate 3. A sorting guide rail 17 is symmetrically arranged on the inner side of the left, right and rear limiting plates 15. A first fixing frame 18 is provided on the rear side of the top of the workbench 1. A first slide rail 19 is provided on the front side of the first fixing frame 18. A mounting plate 20 is provided on the front side of the first slide rail 19. A first driving component 21 is symmetrically arranged on the front side of the mounting plate 20. A negative pressure suction plate 22 is installed at the bottom of each of the first driving components 21.
[0026] This invention utilizes a negative pressure suction plate 22 to automatically collect capacitors after they have been moved and arranged, eliminating the need for manual placement and significantly improving collection efficiency. In this invention, the left limiting plate 11, right limiting plate 12, and rear limiting plate 15 on the base plate 3 can all move within a sliding groove and are fixed by fasteners 16. This allows for flexible adjustment of the collection area according to the actual size of the sheet capacitors, accommodating capacitors of different sizes and preventing collisions or shaking caused by size mismatches. This invention also allows for adjustment of the first grating 702 and the second grating... The 703 spacing allows for setting the stacking height of capacitors from different batches, meeting the stacking quantity requirements of different order batches and models. This ensures efficient handling while preventing damage to the bottom capacitors due to excessive stacking. By rationally controlling the stacking height and quantity, this invention prevents the bottom capacitors from deforming due to gravity, or their internal dielectric or electrodes, thus avoiding changes in the actual capacitance value. It also enables automatic detection of the number or height of stacked capacitors, eliminating the need for staff to monitor the capacitor stacking in the collection area in real time, thus reducing manpower costs.
[0027] Example 2
[0028] like Figures 1 to 5 The capacitor receiving structure shown includes a worktable 1, a first fixed frame 18 on the rear side of the top of the worktable 1, a first slide rail 19 on the front side of the first fixed frame 18, a mounting plate 20 for sliding on the front side of the first slide rail 19, and first driving components 21 symmetrically arranged on the front side of the mounting plate 20. Each of the first driving components 21 has a negative pressure suction plate 22 installed at its bottom. Understandably, the capacitor receiving process is as follows: feeding, arranging, peeling off the adhesive tape, coding, applying adhesive, pre-pressing, and receiving. The arranged capacitors can be moved to the right for collection. After a certain number of capacitors are collected in the same batch, they are taken out.
[0029] The movement of the mounting plate 20 is mainly driven by an electrical drive unit (not shown in the figure) on the first fixed frame 18. A drag chain is also provided on the top of the first fixed frame 18 to ensure that the cable connecting the mounting plate 20 and the electrical drive unit moves safely and orderly when the mounting plate 20 moves repeatedly, while avoiding wear, entanglement or stretching damage.
[0030] Example 3
[0031] like Figures 1 to 5 The capacitor collection structure shown includes a worktable 1. An automatic unloading structure is provided on the rear top of the worktable 1. The negative pressure suction plate 22 is used to attract and move the capacitors after they have been arranged on the tray, so as to assist in the automatic collection of the capacitors.
[0032] In practical applications, this equipment is suitable for stacking capacitors of different sizes, models, and order batches. Generally, when stacking multiple layers, the stacking height needs to be limited to prevent the capacitors on the bottom stack from deforming due to gravity. Squeezing can also cause deformation of the dielectric or electrodes inside the capacitor, thereby changing the actual capacitance value and ultimately leading to capacitor instability. For large-sized capacitors, the number stacked at one time can be appropriately reduced, while small-sized capacitors can be stacked more to balance handling efficiency and space utilization. For capacitors of different order batches and models, the stacking quantity needs to be determined in advance for later differentiation of capacitors, such as 10 pieces / stack for batch A and 20 pieces / stack for batch B, to avoid confusion.
[0033] From the above, it can be concluded that the following features are required in this embodiment: the area of the collection region is adjustable to accommodate the collection of capacitors of different sizes; and the collection height is adjustable to accommodate the collection of capacitors of different quantities.
[0034] A through slot 2 is provided on the top right side of the workbench 1. A base plate 3 is provided above the through slot 2 on the top of the workbench 1. A first slide rod 4 and a second slide rod 5 are slidably mounted on the base plate 3. A shelf 6 is provided on the top of the second slide rod 5. The shelf 6 is used to stack the capacitors after they have been arranged. At the same time, a second driving component 8 is installed on the rear bottom side of the base plate 3. The output end of the second driving component 8 is connected to the second slide rod 5. That is, the operation of the second driving component 8 can drive the second slide rod 5 to move upward. It should be noted that the second driving component 8 only realizes unidirectional drive when the second slide rod 5 moves upward. When the second slide rod 5 moves downward, it only maintains contact with the second driving component 8.
[0035] A baffle 701 is installed at the lower part of the first slide bar 4. Correspondingly, a second slide rail 704 is provided on the front side of the bottom of the base plate 3. A first grating 702 and a second grating 703 are slidably mounted on the second slide rail 704. It can be understood that the first grating 702 is located above the second grating 703, and both can move on the second slide rail 704. The distance between the two is the stacking height of the batch of capacitors. The staff can adjust the distance between the first grating 702 and the second grating 703 according to the required stacking height, or limit the fixed position of the first grating 702 and adjust the distance between the two by moving the second grating 703. After fixing the position of the first grating 702 and adjusting the second grating 703 to the required height, the second drive unit 8 is initialized, causing the second drive unit 8 to drive the second slide bar 5 to move upward to the highest point. At this time, the shelf 6 installed on the top of the second slide bar 5 will be located at the highest point of the collection area. The upward movement of the second slide bar 5 drives the first slide bar 4 to move upward through the shelf 6, thereby causing its lower baffle 701 to be located behind the first grating 702, and starting one operation.
[0036] The base plate 3 has first square grooves 9 on its top left and right sides, and a first sliding groove 10 is formed within the first square groove 9. A left limiting plate 11 and a right limiting plate 12 slide within the first sliding groove 10. The base plate 3 has a second square groove 13 on its top rear side, and a second sliding groove 14 is formed within the second square groove 13. A rear limiting plate 15 slides within the second sliding groove 14. Understandably, the left limiting plate 11, the right limiting plate 12, and the rear limiting plate 15 constitute a collection area adapted to the shape of the capacitor. After initialization, the highest point of the placement plate 6 will be slightly lower than the highest point of the collection area to achieve effective collection of the capacitor.
[0037] To accommodate capacitors of different sizes and prevent damage caused by uncontrolled movement of the collected capacitors, the collection area formed by the left limiting plate 11, right limiting plate 12, and rear limiting plate 15 should perfectly fit the actual shape of the sheet capacitors. The left limiting plate 11, right limiting plate 12, and rear limiting plate 15 can all move within the slide groove. Workers can then adjust the size of the collection area by pushing the limiting plates to limit the movement of different capacitors. After adjustment, fasteners 16 are installed on the limiting plates, passing through the slide groove and connecting to the base plate 3. Workers can then fix the limiting plates and maintain the adjusted size of the collection area simply by rotating the fasteners 16.
[0038] Furthermore, to prevent damage caused by collisions when the capacitor enters the collection area, an enlarged guide should be installed above the collection area. Specifically, symmetrical guide rails 17 are provided on the inner side of each limiting plate. The guide rails 17 gradually slope downwards and then become vertically downwards. That is, the actual size of the collection area is the area of the lower part of the guide rails 17. When adjusting, the operator should also adjust the size of the capacitor to correspond to the area formed by the lower part of the guide rails 17. In this way, when the capacitor falls downwards from above the collection area, it will come into contact with the guide rails 17 and slide down into the collection area under the guidance of the guide rails 17, avoiding damage.
[0039] Example 4
[0040] In summary, the negative pressure suction plate 22 moves the capacitors that have finished stacking to the right above the collection area, then stops adsorbing them. The capacitors fall downward onto the placement plate 6. At this time, the second slide bar 5 is under force and also moves downward a distance under the influence of the hard contact state of the second drive component 8. The downward movement of the placement plate 6 drives the first slide bar 4 to move downward. This process is repeated until the baffle 701 at the bottom of the second slide bar 5 moves from the first grating 702 to the second grating 703, reaching the preset stacking number. At this time, the collection module sends a signal, and the staff can choose to manually or control the robotic arm to remove the specified number of capacitors. After removal, the second drive component 8 re-initializes its stroke, driving the second slide bar 5 upward until its upper baffle 701 is located behind the first grating 702. At this time, the placement plate 6 is also at the highest point of the collection area, ready for the next collection operation.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0042] The above description is only used to illustrate the technical solution of this utility model and is not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A capacitor receiving structure for a tray-loading machine, comprising a worktable, characterized in that, A through slot is provided on the top right side of the workbench. A base plate is provided on the top of the workbench above the through slot. A first slide rod and a second slide rod are slidably provided on the base plate. A storage plate is connected between the top of the first slide rod and the second slide rod. A baffle is installed at the lower part of the first slide rod. A second slide rail is provided on the front side of the bottom of the base plate. A first grating and a second grating are slidably provided on the second slide rail.
2. The capacitor receiving structure for a tray-loading machine according to claim 1, characterized in that, A second driving component is installed on the rear side of the bottom of the base plate, and the output end of the second driving component is connected to the second slide rod.
3. The capacitor receiving structure for a tray-stacking machine according to claim 1, characterized in that, The top left and right sides of the base plate have a first square groove, and a first sliding groove is formed in the first square groove. A left limiting plate and a right limiting plate are slidably arranged in the first sliding groove. The rear side of the top of the base plate has a second square groove, and a second sliding groove is formed in the second square groove. A rear limiting plate is slidably arranged in the second sliding groove.
4. The capacitor receiving structure for a tray-loading machine according to claim 3, characterized in that, The left limiting plate, right limiting plate, rear limiting plate and base plate are rotatably connected by fasteners.
5. A capacitor receiving structure for a tray-loading machine according to claim 4, characterized in that, The left limiting plate, right limiting plate, and rear limiting plate are all symmetrically provided with tidying guide rails on their inner sides.
6. The capacitor receiving structure for a tray-loading machine according to claim 1, characterized in that, The workbench is provided with a first fixed frame on the rear side of the top, a first slide rail on the front side of the first fixed frame, a mounting plate on the front side of the first slide rail, and first driving components symmetrically arranged on the front side of the mounting plate. Each of the first driving components is equipped with a negative pressure suction plate at its bottom.