Sewage filtering treatment device for industrial boiler desulfurization
By using acid-base balance and secondary detection components to treat industrial boiler desulfurization wastewater, the problem of insufficient corrosion resistance of filter materials was solved, thereby improving the stability of wastewater treatment and the filtration effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGCHUN XINHUAPENG MACHINERY MANUFACTURING CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-04-24
AI Technical Summary
The existing industrial boiler desulfurization wastewater treatment equipment has insufficient corrosion resistance in its filter materials, leading to equipment damage and unstable filtration effects, which affects the wastewater treatment compliance rate.
It employs an acid-base balance mechanism and a filtration mechanism, and treats wastewater through primary and secondary detection components. It utilizes acid-base neutralization reaction and high molecular weight sulfide scavenging agent to reduce the corrosivity of wastewater, and combines physical filtration to remove suspended solids and heavy metal ions.
It significantly reduces the corrosiveness of wastewater, extends the service life of filter media, and improves the stability and compliance rate of wastewater treatment.
Smart Images

Figure CN224160530U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment technology, and in particular to a wastewater filtration and treatment device for desulfurization of industrial boilers. Background Technology
[0002] Wastewater generated during the desulfurization process of industrial boilers contains large amounts of acidic substances (such as sulfuric acid and sulfurous acid), suspended solids, heavy metal ions (such as mercury and lead), and other corrosive components. Direct discharge of this type of wastewater will not only cause serious environmental pollution but also significantly damage the filter materials in traditional filtration devices, thereby affecting the filtration effect and the service life of the equipment.
[0003] Currently, common filter materials such as quartz sand, activated carbon, and polymer membrane materials are in long-term contact with desulfurization wastewater. Existing filtration devices are often not specially designed for the strong corrosiveness and high pollution characteristics of desulfurization wastewater. The corrosion resistance of the filter materials is insufficient, and they are prone to damage and failure, which in turn affects the stability and compliance rate of wastewater treatment. Utility Model Content
[0004] The purpose of this invention is to provide a wastewater filtration and treatment device for desulfurization of industrial boilers, so as to solve at least one of the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a wastewater filtration and treatment device for desulfurization of industrial boilers, comprising an acid-base balance mechanism, with a filtration mechanism disposed on the right side of the acid-base balance mechanism; the acid-base balance mechanism includes a primary balance component and a secondary detection component, with support components disposed at the bottom of both the primary balance component and the secondary detection component; the primary balance component includes a first detection sensor, a primary mixing tank, a first feed pipe, and a water inlet pipe, the first detection sensor being disposed inside the primary mixing tank and fixedly connected to the inner wall of the primary mixing tank, the first feed pipe penetrating through the top of the primary mixing tank and detachably connected and communicating with the primary mixing tank, and the water inlet pipe penetrating through the left side near the top of the primary mixing tank and detachably connected and communicating with the primary mixing tank; the secondary detection component includes a second detection sensor, a detection tank, and a second feed pipe, the second detection sensor being disposed inside the detection tank and fixedly connected to the inner wall of the detection tank, the second feed pipe penetrating through the top of the detection tank and detachably connected and communicating with the detection tank.
[0006] Preferably, both of the support components include a support member, a threaded member, and a perforated sliding member. The perforated sliding member passes through the top of the support member and can slide on the support member. Both the support member and the perforated sliding member have multiple threaded holes, and the threaded member is threadedly connected to the support member and the perforated sliding member, respectively.
[0007] Preferably, the acid-base balance mechanism further includes a first connecting pipe, a first water pump, a second water pump, and a second connecting pipe. The first water pump is disposed between the first connecting pipes, and the first connecting pipe is detachably connected to and communicates with the first water pump. The second water pump is disposed between the second connecting pipes, and the second connecting pipe is detachably connected to and communicates with the second water pump.
[0008] Preferably, the filtration mechanism includes a filter box, a water outlet pipe, and four filter media. All four filter media are disposed inside the filter box. The water outlet pipe passes through the right side of the filter box and is detachably connected to and communicates with the filter box.
[0009] Preferably, the right side of the second connecting pipe passes through the filter box, and the second connecting pipe is detachably connected to and communicates with the filter box; the left side of the second connecting pipe passes through the right side of the detection tank, and the second connecting pipe is detachably connected to and communicates with the right side of the detection tank.
[0010] Preferably, the left side of the first connecting pipe passes through the right side of the primary mixing tank, and the first connecting pipe is detachably connected to and communicates with the primary mixing tank. The right side of the first connecting pipe passes through the left side of the detection tank, and the first connecting pipe is detachably connected to and communicates with the detection tank.
[0011] Preferably, the tops of the two perforated sliding members are fixedly connected to the bottoms of the initial mixing tank and the detection tank, respectively. The first water pump and the second water pump are both electrically connected to the external intelligent controller, and the second detection sensor and the first detection sensor are both electrically connected to the external intelligent controller.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. In this utility model, after treatment by the acid-base balance mechanism, the strong acid, high concentration of sulfides and heavy metal ions in the sewage have been greatly reduced. The filter in the filter box does not need to directly contact the highly corrosive components, and only needs to treat trace amounts of residual pollutants, thereby reducing the rate of chemical corrosion and mechanical wear of the material.
[0014] 2. In this utility model, the second detection sensor in the detection tank performs a second detection on the wastewater after the initial treatment. If the sulfide residue exceeds the standard, a high-molecular sulfide capture agent is added through the second feed pipe to further reduce the sulfide concentration, ensuring that the corrosiveness of the wastewater entering the filtration mechanism is significantly reduced, and preventing the filter agent from failing due to long-term contact with high concentrations of sulfides. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a three-dimensional structural diagram of the filter box mechanism of this utility model.
[0017] In the diagram: 1. Support component; 2. Threaded component; 3. Opening sliding component; 4. Second detection sensor; 5. First detection sensor; 6. Initial mixing tank; 7. First connecting pipe; 8. First water pump; 9. Detection tank; 10. Second water pump; 11. Second connecting pipe; 12. Filter box; 13. Filtering agent; 14. Water outlet pipe; 15. First feed pipe; 16. Second feed pipe; 17. Water inlet pipe. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] This utility model provides, for example Figure 1-2The wastewater filtration and treatment device for desulfurization of an industrial boiler shown includes an acid-base balance mechanism, with a filtration mechanism located on the right side of the acid-base balance mechanism. The acid-base balance mechanism includes a primary balance component and a secondary detection component, both with support components at their bottoms. The primary balance component includes a first detection sensor 5, a primary mixing tank 6, a first feed pipe 15, and a water inlet pipe 17. The first detection sensor 5 is located inside the primary mixing tank 6 and is fixedly connected to the inner wall of the primary mixing tank 6. The first feed pipe 15 penetrates the top of the primary mixing tank 6 and is detachably connected to and communicates with the primary mixing tank 6. The water inlet pipe 17 penetrates the left side of the primary mixing tank 6. Near the top, the water inlet pipe 17 is detachably connected to and communicates with the primary mixing tank 6; the secondary detection assembly includes a second detection sensor 4, a detection tank 9, and a second feed pipe 16. The second detection sensor 4 is installed inside the detection tank 9 and is fixedly connected to the inner wall of the detection tank 9. The second feed pipe 16 passes through the top of the detection tank 9 and is detachably connected to and communicates with the detection tank 9; both support assemblies include a support member 1, a threaded member 2, and an open sliding member 3. The open sliding member 3 passes through the top of the support member 1 and can slide on the support member 1. Both the support member 1 and the open sliding member 3 have multiple threaded holes. The threaded member 2 is threaded into the support member 1 and the open sliding member 3 respectively. The acid-base balance mechanism also includes a first connecting pipe 7, a first water pump 8, a second water pump 10, and a second connecting pipe 11. The first water pump 8 is disposed between the first connecting pipes 7 and the first connecting pipe 7 is detachably connected to and communicates with the first water pump 8. The second water pump 10 is disposed between the second connecting pipes 11 and the second connecting pipe 11 is detachably connected to and communicates with the second water pump 10. The filtration mechanism includes a filter box 12, an outlet pipe 14, and four filter media 13. The four filter media 13 are all disposed inside the filter box 12. The outlet pipe 14 passes through the right side of the filter box 12 and is detachably connected to and communicates with the filter box 12. The second connecting pipe 11 passes through the filter box 12 on the right side. 11 is detachably connected to and communicates with the filter box 12. The left side of the second connecting pipe 11 passes through the right side of the detection tank 9, and the second connecting pipe 11 is detachably connected to and communicates with the right side of the detection tank 9. The left side of the first connecting pipe 7 passes through the right side of the primary mixing tank 6, and the first connecting pipe 7 is detachably connected to and communicates with the primary mixing tank 6. The right side of the first connecting pipe 7 passes through the left side of the detection tank 9, and the first connecting pipe 7 is detachably connected to and communicates with the detection tank 9. The tops of the two open sliding parts 3 are fixedly connected to the bottoms of the primary mixing tank 6 and the detection tank 9, respectively. The first water pump 8 and the second water pump 10 are both electrically connected to the external intelligent controller. The second detection sensor 4 and the first detection sensor 5 are both electrically connected to the external intelligent controller.
[0020] Primary Mixing Tank 6: As the core container for primary desulfurization, it is equipped with a first detection sensor 5 to monitor parameters such as pH value and sulfide concentration of wastewater in real time. Inlet Pipe 17: Connects to the desulfurization wastewater discharge port of the industrial boiler, introducing sulfur-containing wastewater into the primary mixing tank 6. First Feed Pipe 15: Used to add alkaline neutralizing agents such as lime milk and sodium hydroxide, which reduce the acidity of wastewater through neutralization reaction, and at the same time form precipitates such as calcium sulfide with sulfides, thus initially removing sulfur. Work process: Desulfurization wastewater enters the primary mixing tank 6 through the inlet pipe 17. The first detection sensor 5 detects water quality parameters in real time. The control system automatically adds an appropriate amount of neutralizing agent through the first feed pipe 15 according to the detection data. The wastewater is fully mixed and reacted in the tank to complete the primary desulfurization and acid-base balance adjustment. The reacted wastewater is transported to the secondary detection component through the first connecting pipe 7 and the first water pump 8.
[0021] Secondary detection component: Detection tank 9: Used to receive wastewater after primary treatment. It is equipped with a second detection sensor 4 to further detect indicators such as residual sulfide concentration and pH value to determine whether the primary desulfurization is complete. Second feed pipe 16: If the residual sulfide is detected to be excessive, desulfurization agents such as iron salts and high molecular weight sulfide scavengers are added through this pipe to carry out a secondary desulfurization reaction. Work process: The wastewater after primary treatment enters the detection tank 9 through the first connecting pipe 7. The second detection sensor 4 analyzes the water quality in real time. If the test results meet the standards, the wastewater is directly transported to the filtration mechanism through the second connecting pipe 11 and the second water pump 10. If the standards are not met, agents are added through the second feed pipe 16, and the reaction is repeated until the indicators meet the standards.
[0022] Filtration mechanism: Filter box 12: The interior is filled with four filter media 13 such as activated carbon, ceramsite, quartz sand or special desulfurization filter media. It uses physical interception and adsorption to remove residual suspended solids, heavy metal ions and trace sulfides. Water outlet pipe 14: Connects to the outlet of filtered clean water or the reuse system. Work process: Wastewater that has passed the second test enters the filter box 12 through the second connecting pipe 11 and passes through multiple layers of filter media 13 from top to bottom. The filter media 13 adsorb corrosive substances, color and odor in the wastewater. Finally, the purified water is discharged or reused through the water outlet pipe 14.
[0023] Support components: Support 1: The bottom is fixed to the ground and the top has a sliding groove. Sliding component 3: It is slidably connected to support 1 through the sliding groove and the top is fixed to the bottom of the primary mixing tank 6 and the testing tank 9. Threaded component 2: It passes through the threaded holes of support 1 and sliding component 3 to fix their relative positions, realize the fine adjustment of equipment height, facilitate the adjustment of equipment level during installation, or flexibly adjust the component height according to the pipeline layout to improve the adaptability of the device.
[0024] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A wastewater filtration and treatment device for desulfurization of industrial boilers, characterized in that: Includes an acid-base balance mechanism, and a filtration mechanism is provided on the right side of the acid-base balance mechanism; The acid-base balance mechanism includes a primary balance component and a secondary detection component, and both the primary balance component and the secondary detection component are provided with support components at their bottoms; The initial balancing assembly includes a first detection sensor (5), an initial mixing tank (6), a first feed pipe (15), and a water inlet pipe (17). The first detection sensor (5) is disposed inside the initial mixing tank (6) and is fixedly connected to the inner wall of the initial mixing tank (6). The first feed pipe (15) passes through the top of the initial mixing tank (6) and is detachably connected to and communicates with the initial mixing tank (6). The water inlet pipe (17) passes through the left side of the initial mixing tank (6) near the top and is detachably connected to and communicates with the initial mixing tank (6). The secondary detection assembly includes a second detection sensor (4), a detection tank (9), and a second feed pipe (16). The second detection sensor (4) is disposed inside the detection tank (9) and is fixedly connected to the inner wall of the detection tank (9). The second feed pipe (16) passes through the top of the detection tank (9) and is detachably connected to and communicates with the detection tank (9).
2. The wastewater filtration and treatment device for desulfurization of industrial boilers according to claim 1, characterized in that: Both of the support components include a support member (1), a threaded member (2), and a perforated sliding member (3). The perforated sliding member (3) passes through the top of the support member (1) and can slide on the support member (1). Both the support member (1) and the perforated sliding member (3) are provided with multiple threaded holes. The threaded member (2) is threadedly connected to the support member (1) and the perforated sliding member (3) respectively.
3. The wastewater filtration and treatment device for desulfurization of industrial boilers according to claim 2, characterized in that: The acid-base balance mechanism further includes a first connecting pipe (7), a first water pump (8), a second water pump (10), and a second connecting pipe (11). The first water pump (8) is disposed between the first connecting pipes (7), and the first connecting pipe (7) is detachably connected to and communicates with the first water pump (8). The second water pump (10) is disposed between the second connecting pipes (11), and the second connecting pipe (11) is detachably connected to and communicates with the second water pump (10).
4. The wastewater filtration and treatment device for desulfurization of industrial boilers according to claim 3, characterized in that: The filtration mechanism includes a filter box (12), a water outlet pipe (14), and four filter media (13). All four filter media (13) are disposed inside the filter box (12). The water outlet pipe (14) passes through the right side of the filter box (12). The water outlet pipe (14) is detachably connected to and communicates with the filter box (12).
5. The wastewater filtration and treatment device for desulfurization of industrial boilers according to claim 4, characterized in that: The second connecting pipe (11) passes through the filter box (12) on the right side, and the second connecting pipe (11) is detachably connected to and communicates with the filter box (12). The second connecting pipe (11) passes through the right side of the detection tank (9) on the left side, and the second connecting pipe (11) is detachably connected to and communicates with the right side of the detection tank (9).
6. The wastewater filtration and treatment device for desulfurization of industrial boilers according to claim 4, characterized in that: The first connecting pipe (7) extends through the right side of the primary mixing tank (6) on its left side. The first connecting pipe (7) is detachably connected to and communicates with the primary mixing tank (6). The first connecting pipe (7) extends through the left side of the detection tank (9) on its right side. The first connecting pipe (7) is detachably connected to and communicates with the detection tank (9).
7. The wastewater filtration and treatment device for desulfurization of industrial boilers according to claim 4, characterized in that: The tops of the two opening sliding parts (3) are fixedly connected to the bottoms of the initial mixing tank (6) and the detection tank (9), respectively. The first water pump (8) and the second water pump (10) are both electrically connected to the external intelligent controller. The second detection sensor (4) and the first detection sensor (5) are both electrically connected to the external intelligent controller.