Steel wire rope heat treatment production equipment

Abstract

The steel wire rope heat treatment production equipment comprises an annealing pool, a collecting pool is arranged on one side of the annealing pool, the two ends of the top of the annealing pool are fixedly connected with first supporting frames respectively, the tops of the two first supporting frames are rotationally connected with first guide rollers respectively, and second guide rollers are rotationally installed on the two sides of the bottom in the annealing pool respectively; the side, close to the top of the annealing pool, of the collecting pool is fixedly connected with two supporting bases, the two supporting bases are fixedly connected with the two ends of a fixing pipe in a sleeved mode respectively, the side wall of the fixing pipe is slidably connected with two sets of sliding rods which are oppositely arranged in a sleeved mode, and each set comprises at least two sliding rods which are distributed on the side wall of the fixing pipe in the axial direction. The opposite ends of the sliding rods penetrate through the side wall of the fixing pipe to be fixedly connected with a cleaning plate, the cleaning plate is movably arranged in the fixing pipe, the outer wall of each sliding rod is movably sleeved with a spring, and one end of each spring is fixedly connected with the cleaning plate. The whole structure is simple, the steel wire rope needing to be annealed is immersed into the annealing pool through cooperation of the multiple guide rollers, the immersion time of the steel wire rope is prolonged, and the steel wire rope is comprehensively annealed.

Description

Technical Field

[0001] This utility model relates to the field of steel wire rope production technology, specifically to a steel wire rope heat treatment production equipment. Background Technology

[0002] Steel wire rope is a helical bundle of steel wires that meet the requirements of mechanical properties and geometric dimensions, twisted together according to certain rules. Steel wire rope consists of steel wires, a core, and lubricating grease. During the processing, annealing is required. Annealing is a metal heat treatment process that involves slowly heating the metal to a certain temperature, holding it for a sufficient time, and then cooling it at an appropriate rate. The purpose is to reduce hardness, improve machinability, eliminate residual stress, and stabilize dimensions.

[0003] Existing annealing devices, such as the annealing device for processing steel wire rope disclosed in CN214458160U, involve inserting one end of the steel wire rope into the interior of a spray drying chamber. A water pump draws the spray liquid water from the spray drying chamber into a spray head, which sprays the steel wire rope. After being sprayed, the steel wire rope passes through a perforation and enters the heating area of ​​a heating tube. Hot air dries the steel wire rope, resulting in highly efficient annealing.

[0004] However, the spray head of this equipment is located at the top, and the annealing and cooling of the wire rope is achieved by spraying liquid directly downwards. Since the cross-section of the wire rope is circular, the liquid will drip directly down the side of the wire rope under the action of gravity. The downward spraying method can easily create annealing blind zones, resulting in the lower end of the wire rope not being cooled, thus affecting the quality of the wire rope. To address this issue, we propose a wire rope heat treatment production equipment to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a steel wire rope heat treatment production equipment to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a steel wire rope heat treatment production equipment, including an annealing tank, a collection tank on one side of the annealing tank, a support frame 1 fixedly connected to both ends of the top of the annealing tank, a guide roller 1 rotatably connected to the top of the two support frames 1, and guide rollers 2 rotatably installed on both sides of the bottom of the annealing tank.

[0007] Two support seats are fixedly connected to the top side of the collection pool near the annealing pool. The two support seats are respectively fixedly sleeved to both ends of the fixed tube. Two sets of sliding rods are slidably sleeved on the side wall of the fixed tube. Each set of sliding rods has at least two rods and is distributed axially on the side wall of the fixed tube. A cleaning plate is fixedly connected to the opposite end of the sliding rod through the side wall of the fixed tube. The cleaning plate is movably disposed inside the fixed tube. A spring is movably sleeved on the outside of each sliding rod. One end of the spring is fixedly connected to the cleaning plate, and the other end of the spring is fixedly connected to the inner wall of the fixed tube.

[0008] A second support frame is fixedly connected to the top of the collection pool on the other side. A conveying roller is rotatably installed on the top of the second support frame. A mounting frame for receiving the collection pool is provided between the conveying roller and the fixed pipe. Hot air fans are fixedly installed on both sides of the top of the mounting frame.

[0009] Preferably, the second guide roller is symmetrically arranged in the annealing tank, and the axes of the second guide roller are arranged in the same plane.

[0010] Preferably, the support frame is symmetrically arranged on the top of the annealing tank.

[0011] Preferably, a liquid level sensor is fixedly installed inside the annealing tank, and the liquid level sensor is located above the second guide roller.

[0012] Preferably, absorbent blocks are attached to opposite ends of the cleaning plate via Velcro.

[0013] Preferably, the bottom of the fixed tube is provided with a discharge port.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the overall structure is simple, and the steel wire rope to be annealed is immersed in the annealing pool through the cooperation of multiple guide rollers. The setting of the second guide roller increases the immersion time of the steel wire rope, so that the steel wire rope is fully annealed and the quality of the steel wire rope is guaranteed; the cleaning plate cleans the surface of the annealed steel wire rope, wipes off the annealing liquid on the surface of the steel wire rope, and then the hot air is further dried towards the steel wire rope by the hot fan to maintain the dryness of the annealed steel wire rope. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0017] Figure 3 This is an enlarged structural diagram of the support base position in this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of this utility model during operation.

[0019] In the diagram: annealing tank 1, support frame 1 2, guide roller 1 3, collection tank 4, support frame 2 5, conveying roller 6, mounting frame 7, hot air fan 8, support base 9, fixing pipe 10, discharge port 101, slide bar 11, cleaning plate 12, water absorption block 121, spring 13, guide roller 2 14, liquid level sensor 15, steel wire rope 16. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] Reference Figure 1 , 4 This is the first embodiment of the present utility model. This embodiment provides a steel wire rope heat treatment production equipment, including an annealing tank 1, a collection tank 4 on one side of the annealing tank 1, support frames 1 2 fixedly connected to the top two ends of the annealing tank 1 respectively, guide rollers 3 rotatably connected to the top of the two support frames 1 2 respectively, and guide rollers 2 14 rotatably installed on both sides of the bottom of the annealing tank 1.

[0023] Two support seats 9 are fixedly connected to the top side of the collection pool 4 near the annealing pool 1. The two support seats 9 are fixedly sleeved to both ends of the fixed tube 10. Two sets of sliding rods 11 are slidably sleeved on the side wall of the fixed tube 10. Each set of sliding rods 11 has at least two rods and is distributed axially on the side wall of the fixed tube 10. A cleaning plate 12 is fixedly connected to the opposite end of the sliding rod 11 through the side wall of the fixed tube 10. The cleaning plate 12 is movably installed inside the fixed tube 10. A spring 13 is movably sleeved on the outer wall of each sliding rod 11. One end of the spring 13 is fixedly connected to the cleaning plate 12, and the other end of the spring 13 is fixedly connected to the inner wall of the fixed tube 10.

[0024] A support frame 2 5 is fixedly connected to the top of the collection pool 4. A conveying roller 6 is rotatably installed on the top of the support frame 2 5. A mounting frame 7 for receiving the collection pool 4 is provided between the conveying roller 6 and the fixed pipe 10. Hot air fans 8 are fixedly installed on both sides of the top of the mounting frame 7.

[0025] Example 2

[0026] Reference Figure 1-4This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. Specifically, the guide rollers 14 are symmetrically arranged in the annealing pool 1, and the axes of the guide rollers 14 are set in the same plane, so that the wire rope 16 is immersed in the annealing pool 1 in a horizontal structure, which increases the immersion time of the wire rope 16, so that the wire rope 16 is fully annealed and the quality of the wire rope is guaranteed.

[0027] Specifically, the support frame 2 is symmetrically arranged on the top of the annealing tank 1, and the symmetrical arrangement allows the guide rollers 3 to guide the wire rope 16 respectively.

[0028] Specifically, a liquid level sensor 15 is fixedly installed inside the annealing tank 1. The liquid level sensor 15 is located above the guide roller 14. During the annealing operation, since water will evaporate, the liquid level sensor 15 is used to monitor the water level in the annealing tank 1. When the liquid level drops below the liquid level sensor 15, the stored annealing liquid can be extracted and replenished in the annealing tank 1 by means of a water pump and pipeline.

[0029] Specifically, at opposite ends of the cleaning plate 12, absorbent blocks 121 are attached by Velcro. The absorbent blocks 121 are made of wear-resistant absorbent material (such as rubber flocking material), and Velcro is fixed to one end for easy fixation to the cleaning plate 12. The absorbent blocks 121 absorb the residual annealing liquid on the surface of the wire rope 16. At the same time, the Velcro attachment method makes it easy to replace the absorbent blocks 121 in time after they are saturated.

[0030] Specifically, a discharge port 101 is provided at the bottom of the fixed pipe 10. After the wire rope passes between the two absorbent blocks 121, the absorbent blocks 121 wrap the wire rope. At the same time, the reverse force of the wire rope, combined with the elastic force of the spring 13, keeps the absorbent blocks 121 in contact with the wire rope. Thus, when the wire rope passes through, the absorbent blocks 121 wipe away the residual annealing liquid on the surface of the wire rope, turning the droplets of annealing liquid into a water film. This reduces the amount of annealing liquid residue on the surface of the wire rope and improves the drying efficiency of the subsequent hot air fan. The annealing liquid dripping from the absorbent blocks 121 under the action of gravity can be discharged into the collection pool 4 through the discharge port 101 for collection.

[0031] During operation, the steel wire rope 16... Figure 4Entering from the left, the wire rope 16 passes over the guide roller 3 on the top left of the annealing tank 1, then plunges downwards into the annealing tank 1. It then passes over the guide roller 14 on the left side of the annealing tank 1, exiting from below the guide roller 14 on the right. Next, it passes over the guide roller 14 on the right side of the annealing tank 1, exiting upwards from the right side of the guide roller 14. The wire rope 16 to be annealed is completely immersed in the annealing tank 1. The guide roller 14 increases the immersion time of the wire rope 16, ensuring full annealing and guaranteeing its quality. Finally, it passes over the top of the guide roller 3 on the top right of the annealing tank 1, towards the guide roller... The wire rope 16 exits from the right side of the first 3 and enters the fixed tube 10. It is clamped by two symmetrical cleaning plates 12 inside the fixed tube 10. The water-absorbing blocks 121 fixedly attached to the cleaning plates 12 wrap the wire rope 16. Through the elastic force of the spring 13, the water-absorbing blocks 121 are kept in contact with the outer surface of the wire rope 16. As the wire rope 16 passes through, the water-absorbing blocks 121 wipe away the annealing liquid on the surface of the wire rope 16. The wire rope 16 passes through the bottom of the mounting bracket 7. The hot air fan 8 is powered on and blows hot air towards the wire rope 16 to further dry the wire rope 16 and maintain the dryness of the annealed wire rope 16.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat treatment production equipment for steel wire rope, comprising an annealing tank (1), wherein a collection tank (4) is provided on one side of the annealing tank (1), characterized in that: The top two ends of the annealing pool (1) are fixedly connected to support frame one (2), the tops of the two support frames one (2) are rotatably connected to guide roller one (3), and guide roller two (14) are rotatably installed on both sides of the bottom of the annealing pool (1). Two support seats (9) are fixedly connected to the top side of the collection pool (4) near the annealing pool (1). The two support seats (9) are respectively fixedly sleeved at both ends of the fixed tube (10). The side wall of the fixed tube (10) is slidably sleeved with two sets of sliding rods (11) arranged opposite to each other. Each set of sliding rods (11) has at least two rods and is distributed axially on the side wall of the fixed tube (10). The opposite ends of the sliding rods (11) pass through the side wall of the fixed tube (10) and are respectively fixedly connected with cleaning plates (12). The cleaning plates (12) are movably arranged inside the fixed tube (10). The outer wall of each sliding rod (11) is movably sleeved with a spring (13). One end of the spring (13) is fixedly connected to the cleaning plate (12), and the other end of the spring (13) is fixedly connected to the inner wall of the fixed tube (10). A support frame two (5) is fixedly connected to the top of the collection pool (4). A conveying roller (6) is rotatably installed on the top of the support frame two (5). A mounting frame (7) with the bottom end fixed to the collection pool (4) is provided between the conveying roller (6) and the fixed pipe (10). Hot air fans (8) are fixedly installed on both sides of the top of the mounting frame (7).

2. The steel wire rope heat treatment production equipment according to claim 1, characterized in that: The second guide roller (14) is symmetrically arranged in the annealing pool (1), and the axes of the second guide roller (14) are arranged in the same plane.

3. The steel wire rope heat treatment production equipment according to claim 1, characterized in that: The support frame (2) is symmetrically arranged on the top of the annealing pool (1).

4. The steel wire rope heat treatment production equipment according to claim 1, characterized in that: A liquid level sensor (15) is fixedly installed inside the annealing tank (1), and the liquid level sensor (15) is located above the guide roller (14).

5. The steel wire rope heat treatment production equipment according to claim 1, characterized in that: The cleaning plate (12) has absorbent blocks (121) attached to opposite ends by Velcro.

6. The steel wire rope heat treatment production equipment according to claim 1, characterized in that: The bottom of the fixed tube (10) is provided with a discharge port (101).

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