Winding drum bearing support with bearing detection function

Abstract

The utility model relates to the technical field of bearing detection, in particular to a drum bearing support with a bearing detection function, which comprises a bearing seat, a rolling bearing sleeved on a drum shaft, a crank mechanism and a displacement sensor measuring instrument. The rolling bearing is mounted on the bearing seat; a supporting plate is fixed on the side wall of the bearing seat, the crank mechanism is fixed on the supporting plate, the displacement sensor measuring instrument is fixed at the telescopic end of the crank mechanism, and the crank mechanism pushes a measuring head of the displacement sensor measuring instrument to be in contact with the end face of a rolling bearing during detection. According to the utility model, the crank mechanism is utilized to push the displacement sensor measuring instrument to move until the measuring head is in contact with the end face of the rolling bearing, and the displacement sensor measuring instrument measures the circular run-out degree of the end face of the rolling bearing to the center, so that the safety of an inspection process and the accuracy of a result are improved, and inspection is realized under the condition of no shutdown and production halt.

Description

Technical Field

[0001] This utility model relates to the field of bearing testing technology, specifically to a drum bearing support with bearing testing function. Background Technology

[0002] For some lifting machinery, production tasks are heavy, and the lifting and maintenance of various types of lifting machinery are used frequently in harsh environments, such as high temperature, high humidity, and high dust. In order not to affect production efficiency and ensure the normal and safe use of special equipment, technicians need to frequently check the health condition of the bearings in the drum of the lifting machinery. At present, the inspection of bearings in the drum of lifting machinery mainly relies on hearing and vision, and personnel must go to the location of the component and carry out the inspection while the equipment is running. Because of the close contact with the operating mechanism during the inspection, there is a high safety risk, and the inspection results are greatly affected by subjective factors. Utility Model Content

[0003] The purpose of this utility model is to provide a drum bearing support with bearing detection function.

[0004] This utility model provides the following technical solution:

[0005] This utility model proposes a drum bearing support with bearing detection function, including a bearing housing, and further including a rolling bearing, a crank mechanism, and a displacement sensor measuring instrument for being sleeved on the drum shaft; the rolling bearing is mounted on the bearing housing;

[0006] A support plate is fixed to the side wall of the bearing housing, and the crank mechanism is fixed to the support plate. The displacement sensor measuring instrument is fixed to the telescopic end of the crank mechanism. When detection is performed, the crank mechanism pushes the measuring head of the displacement sensor measuring instrument to contact the end face of the rolling bearing.

[0007] Furthermore, bearing end caps are provided on both sides of the bearing housing, the bearing end caps are located on both sides of the rolling bearing, and a through hole is provided on the bearing end cap for the measuring rod of the displacement sensor measuring instrument to pass through.

[0008] Furthermore, the through hole is provided with a composite bearing that facilitates the sliding of the measuring rod of the displacement sensor measuring instrument.

[0009] Furthermore, the crank mechanism includes a crank, a drive motor fixed on the support plate for driving the crank to move, a guide rail fixed on the support plate, and a slider that cooperates with the guide rail; the output end of the crank is connected to the slider, and the displacement sensor measuring instrument is fixed to the front end of the slider.

[0010] Furthermore, the front end of the slider has an extension arm, and the end of the displacement sensor measuring instrument is threadedly connected to the extension arm.

[0011] Furthermore, a limiting groove is provided on the guide rail, and a pair of bolts are provided in the limiting groove to limit the sliding displacement of the crank.

[0012] Furthermore, the drive motor is a remote-controlled motor.

[0013] Furthermore, the displacement sensor measuring instrument is a grating ruler displacement sensor measuring instrument.

[0014] Compared with existing technologies, this invention utilizes a crank mechanism to move a displacement sensor measuring instrument until the measuring head contacts the end face of the rolling bearing. The displacement sensor measuring instrument then measures the circular runout of the rolling bearing end face towards the center, improving the safety and accuracy of the inspection process and enabling inspections without stopping the machine or production. This device can intelligently monitor the operating status of bearings in the drum section of crane machinery and display the results data to relevant terminals. Technicians can determine the bearing's operating status based on the test results, deciding whether the crane machinery can continue to be used, whether lubrication is needed, or whether the bearing needs to be replaced, while also extending the bearing's service life. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the enlarged structure of A.

[0017] Figure 3 This is a schematic diagram of the crank mechanism.

[0018] Figure 4 This is a schematic diagram showing the position and structure of the guide rail and bolts.

[0019] Figure 5 for Figure 4 A cross-sectional schematic diagram.

[0020] Figure 6 This is a schematic diagram of the cross-section of the guide rail.

[0021] In the diagram, 00-reel shaft; 1-bearing housing; 2-rolling bearing; 20-rolling bearing end face; 3-crank mechanism; 31-crank; 32-drive motor; 33-guide rail; 331-limiting slot; 34-slider; 341-extension arm; 4-displacement sensor measuring instrument; 40-measuring head; 5-support plate; 6-bearing end cover; 62-composite bearing; 7-bolt. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] See Figure 1 and Figure 2 In one embodiment of this utility model, a drum bearing support with bearing detection function includes a bearing seat 1, characterized in that: it further includes a rolling bearing 2, a crank mechanism 3, and a displacement sensor measuring instrument 4 for being sleeved on the drum shaft 00; the rolling bearing 2 is mounted on the bearing seat 1;

[0024] A support plate 5 is fixed to the side wall of the bearing housing, and the crank mechanism 3 is fixed to the support plate 5. The displacement sensor measuring instrument 4 is fixed to the telescopic end of the crank mechanism 3. When testing, the crank mechanism 3 pushes the measuring head 40 of the displacement sensor measuring instrument to contact the end face 20 of the rolling bearing. In practical applications, the crank mechanism 3 pushes the displacement sensor measuring instrument 4 to move until the measuring head 40 contacts the end face 20 of the rolling bearing. The displacement sensor measuring instrument 4 then measures the circular runout of the end face of the rolling bearing 2 towards the center and transmits the measurement result to the software via Bluetooth. Technical management personnel can observe the bearing operation through the software to detect the rolling bearing 2.

[0025] See Figure 2 In one embodiment of this utility model, bearing end caps 6 are provided on both sides of the bearing housing 1. The bearing end caps 6 are located on both sides of the rolling bearing 2. A through hole is provided on the bearing end cap 6 for the measuring rod of the displacement sensor measuring instrument 4 to pass through.

[0026] See Figure 2 In the above embodiment, the through hole is provided with a composite bearing 62 that facilitates the sliding of the measuring rod of the displacement sensor measuring instrument 4; it is tightly fixed in the bearing end cap hole, and the inner hole of the composite bearing is filled with self-lubricating material with a low coefficient of friction. When the measuring rod of the grating ruler displacement sensor slides in the composite bearing 62, the wear is minimal and negligible.

[0027] See Figure 3 and Figure 6 In one embodiment of this utility model, the crank mechanism 3 includes a crank 31, a drive motor 32 fixed on the support plate 5 for driving the crank 31 to move, a guide rail 33 fixed on the support plate 5, and a slider 34 cooperating with the guide rail 33; the output end of the crank 31 is connected to the slider 34, and the displacement sensor measuring instrument 4 is fixed to the front end of the slider 34; in practical applications, the drive motor 32 drives the crank 31 to rotate, the crank 31 drives the slider 34 to move within the guide rail 33, and then the slider 34 drives the displacement sensor measuring instrument 4 to move back and forth.

[0028] See Figure 3In the above embodiment, the front end of the slider 34 has an extension arm 341, and the end of the displacement sensor measuring instrument 4 is threadedly connected to the extension arm 341; this facilitates installation and disassembly.

[0029] See Figure 3-5 In one embodiment of the present invention, a limiting groove 331 is provided on the guide rail 33, and a pair of bolts 7 are provided in the limiting groove 331 for limiting the sliding displacement of the crank.

[0030] In one embodiment of this utility model, the drive motor 32 is a remote control motor; the drive motor 32 can be switched on and off wirelessly, which is convenient.

[0031] In one embodiment of this utility model, the displacement sensor measuring instrument 4 is a grating ruler displacement sensor measuring instrument; to ensure the accuracy of the measurement.

[0032] Working principle: The drive motor is turned on by remote control, which drives the crank to rotate. The crank drives the slider to move in the guide rail, and the slider drives the displacement sensor measuring instrument to contact the end face of the rolling bearing. The displacement sensor measuring instrument then measures the circular runout of the end face of the rolling bearing to the center. The displacement sensor measuring instrument transmits the detection results to the software through Bluetooth. Technical management personnel can observe the bearing operation through the software.

[0033] The embodiments of this utility model are given for the purpose of illustration and description. Although embodiments of this utility model have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this utility model. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this utility model.

Claims

1. A drum bearing support with bearing detection function, comprising a bearing housing, characterized in that: It also includes a rolling bearing, a crank mechanism, and a displacement sensor measuring instrument for mounting on the drum shaft; the rolling bearing is mounted on the bearing housing; A support plate is fixed to the side wall of the bearing housing, and the crank mechanism is fixed to the support plate. The displacement sensor measuring instrument is fixed to the telescopic end of the crank mechanism. When detection is performed, the crank mechanism pushes the measuring head of the displacement sensor measuring instrument to contact the end face of the rolling bearing.

2. A drum bearing support with bearing detection function according to claim 1, characterized in that: The bearing housing is provided with bearing end caps on both sides, the bearing end caps are located on both sides of the rolling bearing, and a through hole is opened on the bearing end cap for the measuring rod of the displacement sensor measuring instrument to pass through.

3. A drum bearing support with bearing detection function according to claim 2, characterized in that: The through-hole is provided with a composite bearing that facilitates the sliding of the measuring rod of the displacement sensor measuring instrument.

4. A drum bearing support with bearing detection function according to claim 1, characterized in that: The crank mechanism includes a crank, a drive motor fixed on the support plate for driving the crank to move, a guide rail fixed on the support plate, and a slider that cooperates with the guide rail; the output end of the crank is connected to the slider, and the displacement sensor measuring instrument is fixed to the front end of the slider.

5. A drum bearing support with bearing detection function according to claim 4, characterized in that: The slider has an extension arm at its front end, and the end of the displacement sensor measuring instrument is threadedly connected to the extension arm.

6. A drum bearing support with bearing detection function according to claim 4, characterized in that: A limiting slot is provided on the guide rail, and a pair of bolts are provided in the limiting slot to limit the sliding displacement of the crank.

7. A drum bearing support with bearing detection function according to claim 4, characterized in that: The drive motor is a remote-controlled motor.

8. A drum bearing support with bearing detection function according to claim 1, characterized in that: The displacement sensor measuring instrument is a grating ruler displacement sensor measuring instrument.

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