Power battery pouring device
By exposing the battery cells through the shaking motion of the swinging and clamping components, combined with the monitoring of the fine-tuning cylinder and the grating sensor, the problem of low efficiency and easy damage in battery cell removal during power battery disassembly is solved, achieving efficient and safe battery cell disassembly.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUHAI KLES MACHINE TECH
- Filing Date
- 2025-02-07
- Publication Date
- 2026-04-24
AI Technical Summary
The existing power battery dismantling operations suffer from low cell extraction efficiency, complex procedures, and easy damage to the cells.
A swinging component drives the clamping component to vibrate, exposing the battery cell outside the battery casing. A battery cell baffle ensures that the battery cell does not fall off. A fine-tuning cylinder is used to adjust the clamping component to accommodate batteries of different sizes. A grating sensor is used to monitor the battery cell's positioning.
It improves the efficiency of cell extraction, simplifies the disassembly process, reduces operational difficulty and the risk of physical damage, and enhances the flexibility and positioning accuracy of the equipment.
Smart Images

Figure CN224164249U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power battery technology, and in particular to a power battery tilting device. Background Technology
[0002] In existing power battery dismantling operations, recycling and reusing battery cells from waste batteries is an important task. Existing equipment on the market usually uses the method of cutting the battery casing and then manually removing the battery cells from the casing. However, this method is not only inefficient, but also poses safety hazards, as manual operation may damage the battery cells or injure the operators. In addition, traditional processes are labor-intensive, have harsh working environments, and due to a lack of precision, may not be able to guarantee that all battery cells can be removed intact.
[0003] With increasing environmental awareness and technological advancements, some companies have begun introducing automated cell extraction devices to improve efficiency and ensure safety. These devices can receive the entire power battery and perform a series of processes to automatically extract the cells. However, because the cells are tightly sealed within the battery casing, successfully and without damage removes them, overcoming several challenges. For example, careful handling is essential to avoid damaging the cell structure, while ensuring a fast and efficient extraction process. Therefore, such equipment often contains complex mechanical and control components, increasing design complexity and manufacturing costs.
[0004] Therefore, the inventors designed a power battery tipping device to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned defects in the prior art, this utility model provides a power battery tilting device, which aims to solve the problems of low cell removal efficiency, complex process and easy damage to cells in the dismantling operation of power batteries in the prior art.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a power battery tilting device for exposing the battery cell portion outside the battery casing, comprising a swing assembly and a clamping assembly disposed at the output end of the swing assembly. The swing assembly includes a swing driving component, which includes a swing cylinder, driving teeth, a gear shaft structure, and a swing mounting block. The gear shaft structure is disposed on the swing mounting block, and the driving teeth slide through the gear shaft structure and are slidably engaged with the swing mounting block. The gear shaft within the gear shaft structure meshes with the driving teeth. The swing cylinder is disposed on one side of the swing mounting block, and the output end of the swing cylinder is connected to the driving teeth. A battery cell baffle is provided on the outer edge of the front end of the clamping assembly. The swing assembly drives the clamping assembly to clamp the battery casing and perform a shaking action, causing the front part of the battery cell to detach from the battery casing and be exposed to the battery cell baffle.
[0007] Based on the above, the beneficial effects of a power battery tilting device are that it solves the problems of low cell removal efficiency, complex procedures, and easy damage to cells in the existing power battery dismantling operation; mainly reflected in:
[0008] 1. This utility model drives the clamping component to vibrate by swinging the component, so that the battery cell is partially exposed inside the battery casing. The battery cell baffle ensures that the exposed battery cell will not fall out of the battery casing, thereby reducing the time and labor costs required by traditional manual operation.
[0009] 2. This utility model abandons the traditional cutting method and uses a swing component to drive the clamping component to perform a shaking action, which simplifies the disassembly process and reduces the difficulty of operation.
[0010] 3. This utility model reduces the risk of physical damage to the battery cell by using a cell baffle, ensuring that the battery cell remains as intact as possible during disassembly.
[0011] Furthermore, the clamping assembly also includes a battery carrier plate, two clamping cylinders disposed at the bottom of the battery carrier plate, fine-tuning cylinders slidably fitted at both ends of the upper part of the battery carrier plate, and clamping plates disposed at the output end of the fine-tuning cylinders. Both clamping plates are located on the side of the fine-tuning cylinders closer to the battery casing.
[0012] Based on the above, the beneficial effect of the fine-tuning cylinder is that it adjusts the distance between the battery casing and the cell baffle, thereby accommodating batteries of different sizes and types, and improving the flexibility and applicability of the equipment.
[0013] Furthermore, each end of the battery carrier plate is provided with at least one clamping sliding groove, and the two clamping cylinders are respectively connected to their respective fine-tuning cylinders through the clamping sliding grooves via connecting blocks. The fine-tuning cylinders are used to adjust the distance between the battery casing and the cell baffle.
[0014] Based on the above, the beneficial effect of the clamping sliding groove is that the connection between the clamping cylinder and the fine-tuning cylinder can remain stable during the adjustment process, thereby improving the positioning accuracy of the entire device for the power battery.
[0015] Furthermore, the gear shaft structure is connected to one of the fine-tuning cylinders, and the swing assembly also includes a rotating shaft assembly, which is connected to another of the fine-tuning cylinders.
[0016] Furthermore, a grating sensor is provided on one side of the battery cell baffle to monitor the battery cell's positioning.
[0017] To more clearly illustrate the above-mentioned features of this utility model and the objectives it aims to achieve, the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description
[0018] Figure 1 : This is a perspective view of the present invention;
[0019] Figure 2 : This is a bottom view of the present invention.
[0020] Reference numerals: 1-Swing assembly, 11-Swing drive component, 111-Swing cylinder, 112-Drive gear, 113-Gear shaft structure, 114-Swing mounting block, 12-Rotating shaft assembly, 2-Clamping assembly, 21-Battery carrier plate, 211-Clamping sliding groove, 22-Cell baffle, 221-Raster sensor, 23-Clamping cylinder, 24-Fine adjustment cylinder, 25-Clamping plate, 3-Cell, 4-Battery casing. Detailed Implementation
[0021] like Figures 1-2 As shown, a power battery tilting device is used to expose part of the battery cell 3 outside the battery casing 4. It includes a swing assembly 1 and a clamping assembly 2 disposed at the output end of the swing assembly 1. The swing assembly 1 includes a swing driving component 11, which includes a swing cylinder 111, a driving gear 112, a gear shaft structure 113, and a swing mounting block 114. The gear shaft structure 113 is disposed on the swing mounting block 114, and the driving gear 112 passes through the gear shaft structure 113 and slidably engages with the swing cylinder 112. The gear shaft in the gear shaft structure 113 is meshed with the drive gear 112 on the movable mounting block 114. The swing cylinder 111 is located on one side of the swing mounting block 114, and the output end of the swing cylinder 111 is connected to the drive gear 112. A cell baffle 22 is provided on the outer edge of the front end of the clamping assembly 2. The swing assembly 1 drives the clamping assembly 2 to clamp the battery casing 4 and perform a shaking action, so that the front part of the cell 3 is disengaged from the battery casing 4 and exposed to the cell baffle 22.
[0022] The clamping assembly 2 also includes a battery carrier 21, two clamping cylinders 23 disposed at the bottom of the battery carrier 21, fine-tuning cylinders 24 slidably fitted at both ends of the upper part of the battery carrier 21, and clamping plates 25 disposed at the output end of the fine-tuning cylinders 24. Both clamping plates 25 are located on the side of the fine-tuning cylinders 24 close to the battery casing 4.
[0023] At least one clamping sliding groove 211 is provided at each end of the battery carrier plate 21. The two clamping cylinders 23 are respectively connected to their respective fine-tuning cylinders 24 through the clamping sliding grooves 211 via connecting blocks. The fine-tuning cylinders 24 are used to adjust the distance between the battery casing 4 and the cell baffle 22.
[0024] The gear shaft structure 113 is connected to one of the fine-tuning cylinders 24, and the swing assembly 1 also includes a rotating shaft assembly 12, which is connected to another of the fine-tuning cylinders 24.
[0025] A grating sensor 221 is provided on one side of the cell baffle 22 to monitor the cell's position.
[0026] In summary, the specific implementation of this utility model is as follows: First, the power battery is placed on the battery carrier plate 21 of the clamping assembly 2. The fine-tuning cylinder 24 adjusts the position of the clamping plate 25 at its output end to adapt to the distance between the battery casing 4 and the cell baffle 22, ensuring that each cell 3 will not fall off when it is shaken out of the battery casing 4.
[0027] Next, the swing assembly 1 starts to work, wherein the output end of the swing cylinder 111 in the swing drive component 11 pushes the drive gear 112 to mesh back and forth along the gear shaft in the gear shaft structure 113, causing the gear shaft to rotate back and forth. As the gear shaft rotates, the swing assembly 1 can drive the clamping assembly 2 to perform a series of shaking actions, which help to gradually expose the battery cell 3 from the battery casing 4.
[0028] Throughout the shaking process, the grating sensor 221 on one side of the cell baffle 22 continuously monitors the position of the cell 3. Once the cell 3 reaches the preset exposure level, the grating sensor 221 will send a signal to stop the movement of the swing assembly 1.
[0029] The above description is only the optimal solution embodiment of this utility model and is not intended to limit this utility model. Various modifications or substitutions made by those skilled in the art to this utility model without departing from the essence and protection scope of this utility model should also be within the protection scope of this utility model.
Claims
1. A power battery tilting device for exposing a portion of the battery cell (3) outside the battery casing (4), characterized in that: The device includes a swing assembly (1) and a clamping assembly (2) disposed at the output end of the swing assembly (1). The swing assembly (1) includes a swing drive component (11), which includes a swing cylinder (111), a drive gear (112), a gear shaft structure (113), and a swing mounting block (114). The gear shaft structure (113) is disposed on the swing mounting block (114), and the drive gear (112) passes through the gear shaft structure (113) and slides on the swing mounting block (114). The gear shaft inside the structure (113) meshes with the drive gear (112). The swing cylinder (111) is located on one side of the swing mounting block (114), and the output end of the swing cylinder (111) is connected to the drive gear (112). A cell baffle (22) is provided on the outer edge of the front end of the clamping assembly (2). The swing assembly (1) drives the clamping assembly (2) to clamp the battery casing (4) and perform a shaking action, so that the front part of the cell (3) is disengaged from the battery casing (4) and exposed to the cell baffle (22).
2. The power battery tilting device according to claim 1, characterized in that: The clamping assembly (2) further includes a battery carrier plate (21), two clamping cylinders (23) disposed at the bottom of the battery carrier plate (21), a fine-tuning cylinder (24) slidably fitted at both ends of the upper part of the battery carrier plate (21), and a clamping plate (25) disposed at the output end of the fine-tuning cylinder (24). Both clamping plates (25) are located on the side of the fine-tuning cylinder (24) close to the battery casing (4).
3. The power battery tilting device according to claim 2, characterized in that: At least one clamping sliding groove (211) is provided at each end of the battery carrier plate (21). The two clamping cylinders (23) are connected to their respective fine-tuning cylinders (24) through the clamping sliding grooves (211) via connecting blocks. The fine-tuning cylinders (24) are used to adjust the distance between the battery casing (4) and the cell baffle (22).
4. The power battery tilting device according to claim 3, characterized in that: The gear shaft structure (113) is connected to one of the fine-tuning cylinders (24), and the swing assembly (1) also includes a rotating shaft assembly (12), which is connected to another of the fine-tuning cylinders (24).
5. The power battery tilting device according to claim 1, characterized in that: A grating sensor (221) is provided on one side of the cell baffle (22) to monitor the cell's position.