Anti-crystallization stirring structure of evaporator
By designing an anti-crystallization stirring structure, using a reset spring and transmission components to disengage the scraper from the inner wall, and combining this with a hydraulic cylinder to drive the scraper into close contact, the problems of rapid scraper wear and crystal deposition are solved, thus extending scraper life and improving efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUISHILE (JIANGSU) ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-04-28
AI Technical Summary
The existing evaporator's scraper structure, which comes into contact with the inner wall, leads to rapid material wear, shortens its service life, increases replacement frequency and cost, and reduces efficiency due to crystal deposition.
An anti-crystallization stirring structure for an evaporator was designed, including a stirring rod, a fixed rod, a fixed base, a connecting cylinder, and a scraper. A reset spring keeps the scraper away from the inner wall, and a transmission assembly and a hydraulic cylinder drive the scraper to make close contact with the inner wall to prevent crystallization.
It extends the service life of the scraper, reduces material loss, improves the efficiency of the evaporator, and reduces energy consumption.
Smart Images

Figure CN224166914U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of evaporator technology, and in particular relates to an anti-crystallization stirring structure for evaporators. Background Technology
[0002] An evaporator is a heat exchange device used to convert liquids into gases. It plays a key role in many fields. Its working principle is based on thermodynamic laws and the principle of phase change of matter. It provides heat so that the liquid absorbs energy and evaporates into gas, thus realizing the phase change process.
[0003] When using an evaporator to evaporate liquids, heating causes the solvent to evaporate, leading to an increase in the solute concentration in the solution. When this concentration exceeds the solubility limit, crystals precipitate and deposit on the inner wall. This crystallized layer increases thermal resistance, reduces evaporator efficiency, and increases energy consumption. To prevent crystal formation on the inner wall of the evaporator, a stirring scraper is used to clean it. However, the existing scraper structure of evaporators is always in contact with the inner wall, resulting in rapid material wear, shortening the scraper's lifespan, and increasing replacement frequency and costs. Utility Model Content
[0004] In view of the problems existing in the prior art, this utility model provides an evaporator anti-crystallization stirring structure that can overcome or at least partially solve the above problems.
[0005] This utility model is implemented as follows: an evaporator anti-crystallization stirring structure includes an evaporator and a stirring mechanism. The evaporator includes a cylinder, a heating jacket, and a separation cylinder. The interior of the heating jacket is fixedly connected to the surface of the cylinder, and the bottom of the separation cylinder is fixedly connected to the top of the cylinder. The stirring mechanism includes a stirring rod, a fixed rod, multiple fixed seats, multiple connecting cylinders, and multiple scrapers. The top of the surface of the stirring rod is movably connected to the top of the interior of the separation cylinder, and the bottom of the fixed rod is fixedly connected to the bottom of the interior of the stirring rod. The sides of the multiple fixed seats near the fixed rod are fixedly connected to the surface of the fixed rod. The surfaces of the multiple connecting cylinders are movably connected to the surface of the stirring rod, and the interiors of the multiple connecting cylinders are movably connected to the surfaces of the multiple fixed seats. The sides of the multiple scrapers near the multiple connecting cylinders are fixedly connected to the surfaces of the multiple connecting cylinders.
[0006] The evaporator is used for evaporating liquids;
[0007] The stirring mechanism is used to prevent crystallization on the inner wall of the cylinder.
[0008] In order to enable multiple scrapers to detach from the inner wall of the cylinder, preferably, each of the multiple fixed seats is fixedly connected to a return spring, and the side of each of the multiple return springs near the multiple connecting cylinders is fixedly connected to the inside of the multiple connecting cylinders. The top of the separating cylinder is fixedly connected to a mounting bracket, and the bottom of the mounting bracket is provided with a transmission component. The return springs drive the multiple connecting cylinders to converge inward, so that the multiple scrapers move away from the inner wall of the cylinder.
[0009] To drive the stirring rod to rotate, preferably, the transmission assembly includes a transmission motor, a transmission gear, and a connecting gear ring. The top of the transmission motor is fixedly connected to the right side of the bottom of the mounting bracket, the top of the transmission gear is fixedly connected to the bottom of the output end of the transmission motor, the inside of the connecting gear ring is fixedly connected to the top of the surface of the stirring rod, and the surface of the connecting gear ring meshes with the surface of the transmission gear. The transmission motor drives the transmission gear to rotate, and during the rotation of the transmission gear, the stirring rod is driven to rotate through the connecting gear ring.
[0010] To ensure that all scrapers are in close contact with the inner wall of the cylinder, preferably, the surface of the fixed rod is slidably connected to a pressing cylinder, the surfaces of the multiple fixed seats are movably connected to the interior of the pressing cylinder, the surface of the pressing cylinder is fixedly connected to multiple pressing blocks, and the surfaces of the multiple pressing blocks are movably connected to the surfaces of multiple connecting cylinders. By pressing the pressing cylinder downwards, the pressing cylinder moves downwards and the multiple pressing blocks press the multiple connecting cylinders, causing the multiple connecting cylinders to move outwards, thereby ensuring that the multiple scrapers are in close contact with the inner wall of the cylinder.
[0011] In order to move the lower pressure cylinder downward, preferably, a hydraulic cylinder is fixedly connected to the top of the mounting frame, and a lower pressure rod is fixedly connected to the bottom of the output end of the hydraulic cylinder. The surface of the lower pressure rod is movably connected to the inside of the stirring rod, and the bottom of the lower pressure rod is movably connected to the top of the lower pressure cylinder. The lower pressure block is moved downward by the hydraulic cylinder, and the lower pressure block squeezes the lower pressure cylinder downward during the movement.
[0012] To prevent the pressing block from rotating with the stirring rod, preferably, a connecting plate is fixedly connected inside the pressing rod. The front and rear sides of the surface of the connecting plate are movably connected to the front and rear sides inside the mounting frame, respectively. Slide rods are fixedly connected to the front and rear sides inside the mounting frame, respectively. The surfaces of the two slide rods are movably connected to the front and rear sides inside the connecting plate, respectively. Through the cooperation of the connecting plate and the slide rods, the movement direction of the pressing block is restricted, preventing the pressing block from rotating.
[0013] To keep the stirring rod stable, preferably, a limiting ring is fixedly connected to the top of the surface of the stirring rod, and the top of the limiting ring is movably connected to the top of the inside of the separation cylinder. By using the connecting toothed ring and the limiting ring together, the position of the stirring rod is restricted, thereby keeping the stirring rod stable.
[0014] This utility model, by setting up structural components such as an evaporator, a cylinder, a heating jacket, and a separation cylinder, uses the evaporator to evaporate the liquid, a stirring mechanism to prevent crystallization on the inner wall of the cylinder, a reset spring to keep the scraper away from the inner wall of the cylinder, and a lower pressure block to squeeze the connecting cylinder to move the scraper outward, thereby achieving the effect of adjusting the contact time between the scraper and the inner wall of the cylinder and extending the service life of the scraper. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;
[0016] Figure 2 This is a three-dimensional structural diagram of the inner cavity of the cylinder provided in an embodiment of the present utility model;
[0017] Figure 3 This is a three-dimensional structural diagram of the stirring rod according to an embodiment of the present invention;
[0018] Figure 4 This is a three-dimensional structural diagram of the internal structure of the stirring rod provided in an embodiment of the present invention;
[0019] Figure 5 This is a three-dimensional structural diagram of the mounting bracket provided in an embodiment of the present utility model.
[0020] In the diagram: 1. Evaporator; 101. Cylinder; 102. Heating jacket; 103. Separation cylinder; 2. Stirring mechanism; 201. Stirring rod; 202. Fixing rod; 203. Fixing seat; 204. Connecting cylinder; 205. Scraper; 3. Return spring; 4. Mounting bracket; 5. Transmission assembly; 501. Transmission motor; 502. Transmission gear; 503. Connecting gear ring; 6. Lower pressure cylinder; 7. Lower pressure block; 8. Hydraulic cylinder; 9. Lower pressure rod; 10. Connecting plate; 11. Slide rod; 12. Limiting ring. Detailed Implementation
[0021] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0022] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0023] like Figures 1 to 5As shown in the figure, the evaporator anti-crystallization stirring structure provided in this embodiment of the utility model includes an evaporator 1 and a stirring mechanism 2. The evaporator 1 includes a cylinder 101, a heating jacket 102, and a separation cylinder 103. The interior of the heating jacket 102 is fixedly connected to the surface of the cylinder 101, and the bottom of the separation cylinder 103 is fixedly connected to the top of the cylinder 101. The stirring mechanism 2 includes a stirring rod 201, a fixing rod 202, multiple fixing seats 203, multiple connecting cylinders 204, and multiple scrapers 205. The top of the surface of the stirring rod 201 is connected to the interior of the separation cylinder 103. The top is movablely connected, the bottom of the fixed rod 202 is fixedly connected to the bottom of the inside of the stirring rod 201, multiple fixed seats 203 are fixedly connected to the surface of the fixed rod 202 on the side near the fixed rod 202, the surface of multiple connecting cylinders 204 is movably connected to the surface of the stirring rod 201, the inside of multiple connecting cylinders 204 is movably connected to the surface of multiple fixed seats 203, and multiple scrapers 205 are fixedly connected to the surface of multiple connecting cylinders 204 on the side near the multiple connecting cylinders 204; the evaporator 1 is used to evaporate the liquid;The stirring mechanism 2 is used to prevent crystallization on the inner wall of the cylinder 101. In order to allow the multiple scrapers 205 to detach from the inner wall of the cylinder 101, a return spring 3 is fixedly connected inside the multiple fixed seats 203. The side of the multiple return springs near the multiple connecting cylinders 204 is fixedly connected to the inside of the multiple connecting cylinders 204. A mounting bracket 4 is fixedly connected to the top of the separation cylinder 103. A transmission assembly 5 is provided at the bottom of the mounting bracket 4. The return spring 3 drives the multiple connecting cylinders 204 to converge inward, so that the multiple scrapers 205 are away from the inner wall of the cylinder 101. In order to drive the stirring rod 201 to rotate, the transmission assembly 5 includes a transmission motor 501, a transmission gear 502 and a connecting gear ring 503. The top of the transmission motor 501 is fixed to the right side of the bottom of the mounting bracket 4. The transmission gear 502 is fixedly connected to the bottom of the output end of the transmission motor 501. The inside of the connecting gear ring 503 is fixedly connected to the top of the surface of the stirring rod 201. The surface of the connecting gear ring 503 meshes with the surface of the transmission gear 502. The transmission motor 501 drives the transmission gear 502 to rotate. During the rotation of the transmission gear 502, the stirring rod 201 is driven to rotate through the connecting gear ring 503. In order to ensure that multiple scrapers 205 are in close contact with the inner wall of the cylinder 101, a lower pressure cylinder 6 is slidably connected to the surface of the fixed rod 202. The surfaces of multiple fixed seats 203 are movably connected to the inside of the lower pressure cylinder 6. Multiple lower pressure blocks 7 are fixedly connected to the surface of the lower pressure cylinder 6. The surfaces of multiple lower pressure blocks 7 are connected to multiple connecting cylinders 201. The surface of the mounting bracket 4 is movable. By pressing down on the lower cylinder 6, the lower cylinder 6 moves downward and is pressed by multiple lowering blocks 7, causing multiple connecting cylinders 204 to move outward. This makes multiple scrapers 205 come into close contact with the inner wall of the cylinder 101. In order to drive the lower cylinder 6 to move downward, a hydraulic cylinder 8 is fixedly connected to the top of the mounting bracket 4. A lowering rod 9 is fixedly connected to the bottom of the output end of the hydraulic cylinder 8. The surface of the lowering rod 9 is movably connected to the inside of the stirring rod 201, and the bottom of the lowering rod 9 is movably connected to the top of the lower cylinder 6. The hydraulic cylinder 8 drives the lowering blocks 7 to move downward. During the movement of the lowering blocks 7, the lower cylinder 6 is pressed downward. In order to prevent the lowering blocks 7 from rotating with the stirring rod 201, the inner surface of the lowering rod 9 is... A connecting plate 10 is fixedly connected to the mounting bracket 4. The front and rear sides of the connecting plate 10 are movably connected to the front and rear sides of the mounting bracket 4. Slide rods 11 are fixedly connected to the front and rear sides of the mounting bracket 4. The surfaces of the two slide rods 11 are movably connected to the front and rear sides of the connecting plate 10. Through the cooperation of the connecting plate 10 and the slide rods 11, the movement direction of the lower pressure block 7 is restricted, preventing the lower pressure block 7 from rotating. To keep the stirring rod 201 stable, a limit ring 12 is fixedly connected to the top of the surface of the stirring rod 201. The top of the limit ring 12 is movably connected to the top of the separation cylinder 103. Through the cooperation of the connecting toothed ring 503 and the limit ring 12, the position of the stirring rod 201 is restricted, thereby keeping the stirring rod 201 stable.
[0024] The working principle of this utility model is as follows: When evaporating liquid, the heating jacket 102 is connected to a heat source to heat the cylinder 101, and the liquid is introduced into the cylinder 101. The drive motor 501 is started, and the output end of the drive motor 501 drives the drive gear 502 to rotate. During the rotation of the drive gear 502, the stirring rod 201 is driven to rotate through the connecting gear ring 503. During the rotation of the stirring rod 201, multiple scrapers 205 are moved, and the liquid is stirred by the scrapers 205. When it is necessary to clean the inner wall of the cylinder 101, the hydraulic cylinder 8 is started, and the output end of the hydraulic cylinder 8 drives the lower pressure block 7 to move downward. During the movement of the lower pressure block 7, the lower pressure cylinder 6 is squeezed downward. During the downward movement of the lower pressure cylinder 6, multiple lower pressure blocks 7 squeeze multiple connecting cylinders 204, causing the multiple connecting cylinders 204 to move outward, so that the multiple scrapers 205 are in close contact with the inner wall of the cylinder 101. The inner wall of the cylinder 101 is cleaned by the multiple scrapers 205, preventing the liquid from evaporating and condensing on the inner wall of the cylinder 101.
[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.
Claims
1. An evaporator anti-crystallization stirring structure, comprising an evaporator (1) and a stirring mechanism (2), characterized in that: The evaporator (1) includes a cylinder (101), a heating jacket (102), and a separation cylinder (103). The interior of the heating jacket (102) is fixedly connected to the surface of the cylinder (101), and the bottom of the separation cylinder (103) is fixedly connected to the top of the cylinder (101). The stirring mechanism (2) includes a stirring rod (201), a fixing rod (202), multiple fixing seats (203), multiple connecting cylinders (204), and multiple scrapers (205). The top of the surface of the stirring rod (201) is movably connected to the top of the interior of the separation cylinder (103). The bottom of the fixed rod (202) is fixedly connected to the bottom of the inside of the stirring rod (201). The sides of the multiple fixed seats (203) near the fixed rod (202) are fixedly connected to the surface of the fixed rod (202). The surfaces of the multiple connecting cylinders (204) are movably connected to the surface of the stirring rod (201). The interiors of the multiple connecting cylinders (204) are movably connected to the surfaces of the multiple fixed seats (203). The sides of the multiple scrapers (205) near the multiple connecting cylinders (204) are fixedly connected to the surfaces of the multiple connecting cylinders (204). The evaporator (1) is used to evaporate the liquid; The stirring mechanism (2) is used to prevent crystallization on the inner wall of the cylinder (101); Each of the multiple fixed seats (203) is fixedly connected to a return spring (3), and the side of each of the multiple return springs near the multiple connecting cylinders (204) is fixedly connected to the inside of the multiple connecting cylinders (204). The top of the separation cylinder (103) is fixedly connected to a mounting bracket (4), and the bottom of the mounting bracket (4) is provided with a transmission assembly (5). The transmission assembly (5) includes a transmission motor (501), a transmission gear (502), and a connecting gear ring (503). The top of the transmission motor (501) is fixedly connected to the right side of the bottom of the mounting bracket (4). The top of the transmission gear (502) is fixedly connected to the bottom of the output end of the transmission motor (501). The inside of the connecting gear ring (503) is fixedly connected to the top of the surface of the stirring rod (201). The surface of the connecting gear ring (503) meshes with the surface of the transmission gear (502).
2. The evaporator anti-crystallization stirring structure as described in claim 1, characterized in that: The surface of the fixed rod (202) is slidably connected to the pressure cylinder (6), and the surfaces of the multiple fixed seats (203) are movably connected to the interior of the pressure cylinder (6). The surface of the pressure cylinder (6) is fixedly connected to multiple pressure blocks (7), and the surfaces of the multiple pressure blocks (7) are movably connected to the surfaces of multiple connecting cylinders (204).
3. The evaporator anti-crystallization stirring structure as described in claim 2, characterized in that: A hydraulic cylinder (8) is fixedly connected to the top of the mounting bracket (4), and a pressure rod (9) is fixedly connected to the bottom of the output end of the hydraulic cylinder (8). The surface of the pressure rod (9) is movably connected to the interior of the stirring rod (201), and the bottom of the pressure rod (9) is movably connected to the top of the pressure cylinder (6).
4. The evaporator anti-crystallization stirring structure as described in claim 3, characterized in that: The lowering rod (9) is fixedly connected to a connecting plate (10). The front and rear sides of the surface of the connecting plate (10) are movably connected to the front and rear sides of the interior of the mounting frame (4). The front and rear sides of the interior of the mounting frame (4) are fixedly connected to sliding rods (11). The surfaces of the two sliding rods (11) are movably connected to the front and rear sides of the interior of the connecting plate (10).
5. The evaporator anti-crystallization stirring structure as described in claim 1, characterized in that: A limiting ring (12) is fixedly connected to the top of the surface of the stirring rod (201), and the top of the limiting ring (12) is movably connected to the top of the inside of the separation cylinder (103).