Heating and dissolving device for antibacterial gel

Abstract

The utility model relates to the technical field of antibacterial gel processing, and discloses a heating and dissolving device for antibacterial gel, which comprises a heating and dissolving tank, the electric heater is fixed on the outer wall of the heating and dissolving tank and is used for heating materials in the tank; the temperature detector is mounted on the inner wall of the heating and dissolving tank and is used for monitoring the temperature in the tank in real time; the stirring assembly comprises a driving motor, a mixing shaft connected with the driving motor, and a movable stirring blade, a fixed stirring blade and a bottom stirring blade which are arranged on the mixing shaft; wherein the movable stirring blade is adjustable in the axial direction of the mixing shaft, the fixed stirring blades are symmetrically distributed on the lower middle portion of the mixing shaft, and the bottom stirring blade is located at the tail end of the mixing shaft and keeps a preset distance from the tank bottom. The electric heater and the temperature detector are matched to work, so that the temperature in the heating and dissolving tank can be accurately controlled, the antibacterial gel is ensured to be dissolved at a proper temperature, and the dissolving efficiency and the product quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of antibacterial gel processing technology, specifically to a heating and dissolving device for antibacterial gel. Background Technology

[0002] Antibacterial gels, as pharmaceutical products commonly used in skin care, disinfection, and treatment, are widely applied in medical, hygiene, and daily care applications. Their main function is to kill or inhibit bacterial growth through the antibacterial components in the gel matrix. However, in the production process of antibacterial gels, how to efficiently mix the antibacterial components with the gel matrix while ensuring the gel maintains good rheological properties and stability during production remains a technical challenge in current manufacturing processes.

[0003] Existing antibacterial gel production equipment typically suffers from low dissolution efficiency, poor mixing effects, and cumbersome production processes. The gel production process requires mixing and dissolving various components, such as antibacterial agents, thickeners, and humectants, into a homogeneous liquid or semi-solid system. In this process, especially for some high-viscosity components or low-solidity antibacterial ingredients, traditional heating dissolution methods often fail to achieve ideal results.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a heating and dissolving device for antibacterial gels. Utility Model Content

[0005] The purpose of this invention is to provide a heating and dissolving device for antibacterial gels to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A technical solution for a heating and dissolving device for antibacterial gels includes: a heating and dissolving tank;

[0008] An electric heater is fixed to the outer wall of the heating and melting tank and is used to heat the material inside the tank;

[0009] A temperature detector is installed on the inner wall of the heating and melting tank to monitor the temperature inside the tank in real time.

[0010] The stirring assembly includes a drive motor, a mixing shaft connected to the drive motor, and movable stirring blades, fixed stirring blades, and bottom stirring blades disposed on the mixing shaft; wherein, the movable stirring blades are adjustable along the mixing shaft axis, the fixed stirring blades are symmetrically distributed in the lower part of the mixing shaft, and the bottom stirring blades are located at the end of the mixing shaft and maintain a preset distance from the bottom of the tank.

[0011] As a preferred technical solution, the heating and melting tank is provided with a tank support at the bottom, a feeding pipe cover at the top, and a discharge pipe connected to the bottom, with a discharge pipe valve installed on the discharge pipe.

[0012] As a preferred technical solution, the electric heater has a ring structure, surrounds the lower outer wall of the heating melting tank, and is connected to the temperature detector signal through a temperature control module.

[0013] As a preferred technical solution, the fixed stirring blade has a V-shaped structure with serrated edges on both sides to enhance shear force.

[0014] As a preferred technical solution, the bottom stirring blade is a fan-shaped blade, and the distance between its end and the bottom of the tank is 5-10mm.

[0015] As a preferred technical solution, the drive motor is a variable frequency motor with a speed range of 50-300 r / min.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention relates to a heating and dissolving device for antibacterial gels. The device features an electric heater and a temperature detector working in conjunction to precisely control the temperature within the dissolving tank, ensuring the antibacterial gel dissolves at the optimal temperature, thus improving dissolution efficiency and product quality. The design of the stirring assembly, particularly the combination of moving, fixed, and bottom stirring blades, enables omnidirectional, multi-angle stirring of the material, effectively solving the dissolution problem of high-viscosity or low-solubility antibacterial components, and improving mixing uniformity and dissolution efficiency. Furthermore, the design of the tank support, feeding pipe cover, discharge pipe, and discharge valve makes the entire device easy to operate, maintain, and clean, meeting production requirements. Attached Figure Description

[0018] Figure 1 A schematic diagram of the front structure of a heating and dissolving device for antibacterial gel;

[0019] Figure 2 This is a schematic diagram of the stirrer structure of a heating and dissolving device for antibacterial gels;

[0020] Figure 3 This is a three-dimensional structural diagram of a heating and dissolving device for antibacterial gels.

[0021] In the attached diagram, the following are the reference numerals: 1. Heating and dissolving tank; 11. Tank support; 12. Feeding pipe cover; 13. Discharge pipe; 14. Discharge pipe valve; 2. Electric heater; 3. Temperature detector; 41. Motor; 42. Mixing shaft; 43. Movable stirring blade; 44. Fixed stirring blade; 45. Bottom stirring blade. Detailed Implementation

[0022] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0023] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a heating and dissolving device for antibacterial gels: it includes a heating and dissolving tank 1, which has a cylindrical main structure, a tank support 11 at the bottom to support the entire device, and a feeding pipe cover 12 at the top to facilitate the feeding of raw materials into the tank. A discharge pipe 13 is connected to the bottom of the tank for discharging the dissolved gel, and a discharge valve 14 is installed on the discharge pipe to control the discharge process.

[0024] like Figure 2 As shown, the heating and dissolving device also includes an electric heater 2, which is fixed to the outer wall of the heating and dissolving tank 1 and is used to heat the material inside the tank. The electric heater 2 has a ring structure, surrounds the lower middle outer wall of the heating and dissolving tank 1, and is connected to the temperature detector 3 via a temperature control module to achieve precise control of the heating process.

[0025] Temperature detector 3 is installed on the inner wall of heating dissolving tank 1 to monitor the temperature inside the tank in real time, ensuring that the heating process is carried out within the set temperature range, thereby guaranteeing the dissolution quality of the gel.

[0026] The mixing assembly includes a drive motor 41, a mixing shaft 42 connected to the drive motor 41, and movable stirring blades 43, fixed stirring blades 44, and bottom stirring blades 45 mounted on the mixing shaft 42. The movable stirring blades 43 are axially adjustable along the mixing shaft 42 to accommodate the mixing requirements of materials with different viscosities. The fixed stirring blades 44 are symmetrically distributed in the lower middle part of the mixing shaft 42, and have a V-shaped structure with serrated edges on both sides to enhance shear force and improve mixing efficiency. The bottom stirring blades 45 are fan-shaped blades, with their ends 5-10 mm from the bottom of the tank to ensure that the bottom of the tank is not scratched during mixing, while effectively promoting the flow and mixing of materials at the bottom.

[0027] The drive motor 41 is a variable frequency motor with a speed range of 50-300 r / min. The speed can be adjusted according to the characteristics of the material and the stirring requirements to achieve the best stirring effect.

[0028] In practical applications, antibacterial agents, thickeners, humectants, and other raw materials are first added to the heating and dissolving tank 1. Then, the electric heater 2 is activated to heat the materials inside the tank. The temperature inside the tank is monitored in real time by the temperature detector 3 to ensure that the heating process is carried out within a suitable temperature range. At the same time, the drive motor 41 drives the mixing shaft 42 to rotate, and the moving stirring blades 43, the fixed stirring blades 44, and the bottom stirring blades 45 work together to stir the materials from all directions and multiple angles, ensuring uniform mixing and improving dissolution efficiency.

[0029] Once the material is completely dissolved and reaches the required rheological properties, the discharge pipe 13 is opened by controlling the discharge pipe valve 14 to discharge the dissolved gel for further processing or packaging.

[0030] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A heating and dissolving device for antibacterial gels, characterized in that, include: Heating melting vessel (1); An electric heater (2) is fixed to the outer wall of the heating and melting tank (1) and is used to heat the material inside the tank; A temperature detector (3) is installed on the inner wall of the heating and melting tank (1) to monitor the temperature inside the tank in real time; The stirring assembly includes a drive motor (41), a mixing shaft (42) connected to the drive motor (41), and movable stirring blades (43), fixed stirring blades (44), and bottom stirring blades (45) disposed on the mixing shaft (42); wherein the movable stirring blades (43) are adjustable along the axial direction of the mixing shaft (42), the fixed stirring blades (44) are symmetrically distributed in the lower part of the mixing shaft (42), and the bottom stirring blades (45) are located at the end of the mixing shaft (42) and maintain a preset distance from the bottom of the tank.

2. The heating and dissolving device for antibacterial gel according to claim 1, characterized in that: The heating and melting tank (1) is provided with a tank support (11) at the bottom, a feeding pipe cover (12) at the top, and a discharge pipe (13) at the bottom. A discharge pipe valve (14) is installed on the discharge pipe (13).

3. The heating and dissolving device for antibacterial gel according to claim 1, characterized in that: The electric heater (2) has a ring structure, which surrounds the lower middle outer wall of the heating melting tank (1), and is connected to the temperature detector (3) via a temperature control module.

4. The heating and dissolving device for antibacterial gel according to claim 1, characterized in that: The fixed stirring blade (44) has a V-shaped structure with serrated edges on both sides to enhance shear force.

5. The heating and dissolving device for antibacterial gel according to claim 1, characterized in that: The bottom stirring blade (45) is a fan-shaped blade, and the distance between its end and the bottom of the tank is 5-10 mm.

6. The heating and dissolving device for antibacterial gel according to claim 1, characterized in that: The drive motor (41) is a variable frequency motor with a speed range of 50-300 r / min.

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