Batching device for missible oil production

By introducing a serpentine tube and an auxiliary shaking mechanism into the emulsifiable concentrate production unit, the problems of poor heat transfer and unsatisfactory stirring effect were solved, achieving energy-saving and efficient emulsifiable concentrate mixing.

CN224167363UActive Publication Date: 2026-04-28ANHUI BENFU AGRICULTURAL TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI BENFU AGRICULTURAL TECHNOLOGY DEVELOPMENT CO LTD
Filing Date
2025-04-14
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing emulsifiable concentrate production equipment, the heat from hot water is difficult to transfer effectively to the emulsifiable concentrate, resulting in a waste of hot water resources and poor mixing effect, which affects the mixing quality of the emulsifiable concentrate.

Method used

The stirring mechanism and auxiliary shaking mechanism adopt a serpentine tube design. The serpentine tube improves the heat exchange efficiency between hot water and emulsion oil, and the electric telescopic rod controlled by PLC tilts the mixing tank to improve the stirring effect.

Benefits of technology

It effectively improves the utilization efficiency of hot water, avoids resource waste, and improves the mixing uniformity of emulsion and prevents sedimentation by multi-directional tilting of the mixing tank.

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Abstract

The utility model discloses a batching device for missible oil production, which comprises a fixed bottom plate and a stirring tank, the lower surface of the stirring tank is fixedly connected with a plurality of supporting arms in an annular array, a ball universal joint is arranged between a first supporting column and a second supporting column, and the inside of the stirring tank is rotatably connected with a stirring mechanism. An auxiliary shaking mechanism for driving the stirring tank to shake is arranged on the surface of the fixed bottom plate, the stirring mechanism comprises an input pipe, a coiled pipe and an output pipe, the input pipe and the output pipe are rotationally connected to the upper end and the lower end of the stirring tank respectively and are coaxially arranged, and the upper end of the coiled pipe is fixedly communicated with the input pipe; and the lower end of the coiled pipe is fixedly communicated with the output pipe. Through the arrangement of the stirring mechanism, hot water is injected from the input pipe, then the hot water is discharged from the output pipe after passing through the coiled pipe, and the design of the coiled pipe can effectively improve the heat exchange efficiency of the hot water and missible oil in the coiled pipe, so that waste of hot water resources is avoided, and more energy-saving and practical effects are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of pesticide processing technology, specifically to a batching device for emulsifiable concentrate production. Background Technology

[0002] Emulsifiable concentrate (EC) production mixing equipment is a type of equipment used in the pesticide processing field. It is mainly used to mix pesticide raw materials and emulsifiers evenly to produce high-quality EC pesticides.

[0003] A search revealed CN211537538U, which discloses a batching device for emulsifiable concentrate production, relating to the field of oil production technology. This invention includes a base and a mixing tank. A T-shaped groove is formed on one surface of the base. Two H-shaped sliders are symmetrically slidably connected to the inner wall of the T-shaped groove. Electric push rods are fixedly connected to both ends of the T-shaped groove. One end of the electric push rod is fixedly connected to the side of the H-shaped slider. An adjusting rod is hinged to the upper surface of the H-shaped slider via a hinge seat. One end of the adjusting rod is hinged to the bottom of the mixing tank via the hinge seat. An arc-shaped support plate is fixedly connected to one end of a support rod. This invention, through the design of the drive device, H-shaped sliders, adjusting rod, support rod, arc-shaped support plate, hollow shaft, and hollow stirring rod, improves the emulsifiable concentrate mixing efficiency in the mixing tank, avoiding the problems of poor mixing effect in existing emulsifiable concentrate batching devices, which lead to poor emulsion stability and poor emulsification dispersion, thus affecting the quality of emulsifiable concentrate production.

[0004] However, in actual operation, because the hollow shaft is straight, hot water enters from the top of the hollow shaft and then quickly exits from the bottom. The heat in the hot water is difficult to transfer to the emulsion, which wastes a lot of hot water resources. Therefore, this needs to be improved. Utility Model Content

[0005] The purpose of this invention is to provide a batching device for emulsifiable concentrate production to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a batching device for emulsifiable concentrate production, comprising a fixed base plate and a mixing tank, wherein a first support column is fixedly connected to the center of the surface of the fixed base plate, and multiple support arms are fixedly connected in a circular array on the lower surface of the mixing tank, and a second support column is fixedly connected to the lower end of the support arms, and a ball joint is provided between the first support column and the second support column, a stirring mechanism is rotatably connected inside the mixing tank, and an auxiliary shaking mechanism for driving the mixing tank to shake is provided on the surface of the fixed base plate;

[0007] The stirring mechanism includes an input pipe, a serpentine pipe, and an output pipe. The input pipe and the output pipe are rotatably connected to the upper and lower ends of the stirring tank, respectively, and are arranged on the same axis. The upper end of the serpentine pipe is fixedly connected to the input pipe, and the lower end of the serpentine pipe is fixedly connected to the output pipe.

[0008] Preferably, the upper surface of the mixing tank is provided with a feeding pipe, the lower surface of the mixing tank is provided with a discharge pipe, and a solenoid valve is provided on the discharge pipe.

[0009] Preferably, the input pipe, the serpentine pipe, and the output pipe are integrally formed, and the inner wall of the output pipe is provided with a flow regulating valve.

[0010] Preferably, the upper surface of the mixing tank is provided with a power mechanism for driving the mixing mechanism to rotate. The power mechanism includes a servo motor, a first gear and a second gear. The servo motor is fixedly connected to the upper surface of the mixing tank, the first gear is fixedly connected to the output end of the servo motor, and the second gear is fixedly connected to the outer surface of the input pipe. The first gear and the second gear mesh with each other.

[0011] Preferably, the auxiliary shaking mechanism includes six sets of pushing components and a PLC controller. The PLC controller is fixedly connected to the surface of the fixed base plate, and the six sets of pushing components are fixedly installed in a ring array on the surface of the fixed base plate.

[0012] Preferably, the pushing assembly includes a support pole, an electric telescopic pole, a wheel frame, and rollers. The electric telescopic pole is fixedly connected to the upper outer surface of the support pole, the wheel frame is fixedly connected to the end of the electric telescopic pole, and the rollers are rotatably connected to the inner side of the wheel frame.

[0013] Preferably, the PLC controller and the electric telescopic pole are connected by a signal connection.

[0014] Beneficial effects

[0015] This utility model provides a batching device for emulsifiable oil production, which has the following beneficial effects:

[0016] 1. This batching device for emulsifiable concentrate production incorporates a stirring mechanism. Hot water is injected through the inlet pipe, then passes through a serpentine tube before being discharged through the outlet pipe. The serpentine tube design effectively improves the heat exchange efficiency between the hot water and the emulsifiable concentrate, thereby avoiding waste of hot water and making it more energy-efficient and practical.

[0017] 2. This batching device for emulsifiable concentrate production, by setting up an auxiliary shaking mechanism, a first support column, a ball joint, a second support column, and a support arm, uses a PLC controller to control the extension and retraction of multiple electric telescopic rods, which can adjust the position of the rollers. By pushing the mixing tank with the rollers on one side and supporting the mixing tank with the rollers on the other side, the mixing tank can be tilted, thereby improving the mixing effect of the emulsifiable concentrate in the mixing tank and preventing the emulsifiable concentrate from settling. Moreover, compared with the prior art, the mixing tank can tilt in different directions, thereby further improving the mixing effect of the emulsifiable concentrate. Attached Figure Description

[0018] Figure 1This is a three-dimensional structural diagram of a batching device for emulsifiable oil production proposed in this utility model.

[0019] Figure 2 This is a cross-sectional view of the mixing tank of a batching device for emulsifiable concentrate production proposed in this utility model;

[0020] Figure 3 This utility model proposes a batching device for emulsifiable concentrate production. Figure 1 A schematic diagram of the enlarged structure of A in the middle;

[0021] Figure 4 This is a top view of a batching device for emulsifiable concentrate production proposed in this utility model.

[0022] In the diagram: 1. Fixed base plate; 2. Mixing tank; 3. First support column; 4. Support arm; 5. Second support column; 6. Ball joint; 7. Mixing mechanism; 8. Auxiliary shaking mechanism; 9. Input pipe; 10. Serpentine pipe; 11. Output pipe; 12. Feeding pipe; 13. Discharge pipe; 14. Solenoid valve; 15. Flow regulating valve; 16. Servo motor; 17. First gear; 18. Second gear; 19. Pushing assembly; 20. PLC controller; 21. Support pole; 22. Electric telescopic pole; 23. Wheel frame; 24. Roller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4This utility model provides a technical solution: a batching device for emulsifiable concentrate production, comprising a fixed base plate 1 and a mixing tank 2. A first support column 3 is fixedly connected to the center of the surface of the fixed base plate 1. Multiple support arms 4 are fixedly connected in a circular array on the lower surface of the mixing tank 2. The lower ends of the support arms 4 are all fixedly connected to a second support column 5. A ball joint 6 is provided between the first support column 3 and the second support column 5. A stirring mechanism 7 is rotatably connected inside the mixing tank 2. An auxiliary shaking mechanism 8 for driving the mixing tank 2 to shake is provided on the surface of the fixed base plate 1. The stirring mechanism 7 includes a conveying... The inlet pipe 9, the serpentine pipe 10, and the outlet pipe 11 are rotatably connected to the upper and lower ends of the mixing tank 2, respectively, and are arranged coaxially. The upper end of the serpentine pipe 10 is fixedly connected to the inlet pipe 9, and the lower end of the serpentine pipe 10 is fixedly connected to the outlet pipe 11. With the stirring mechanism 7, hot water is injected from the inlet pipe 9, and then the hot water passes through the serpentine pipe 10 and is discharged from the outlet pipe 11. The design of the serpentine pipe 10 can effectively improve the heat exchange efficiency between the hot water and the emulsion in the serpentine pipe 10, thereby avoiding the waste of hot water and making it more energy-efficient and practical.

[0025] The upper surface of the mixing tank 2 is provided with a feeding pipe 12, and the lower surface of the mixing tank 2 is provided with a discharge pipe 13. A solenoid valve 14 is provided on the discharge pipe 13. By providing the feeding pipe 12, pesticide raw materials and emulsifiers can be conveniently fed into the mixing tank 2. By providing the discharge pipe 13 and the solenoid valve 14, the mixed emulsion can be conveniently discharged.

[0026] The inlet pipe 9, the serpentine pipe 10, and the outlet pipe 11 are integrally formed. The inner wall of the outlet pipe 11 is provided with a flow regulating valve 15. By setting the flow regulating valve 15, the drainage speed of the outlet pipe 11 can be controlled, so that the hot water can conveniently transfer heat energy to the emulsion in the mixing tank 2.

[0027] The upper surface of the mixing tank 2 is provided with a power mechanism for driving the stirring mechanism 7 to rotate. The power mechanism includes a servo motor 16, a first gear 17 and a second gear 18. The servo motor 16 is fixedly connected to the upper surface of the mixing tank 2, the first gear 17 is fixedly connected to the output end of the servo motor 16, and the second gear 18 is fixedly connected to the outer surface of the input pipe 9. The first gear 17 and the second gear 18 mesh with each other. By setting up the power mechanism, the servo motor 16 can drive the first gear 17 to rotate. By the meshing of the first gear 17 and the second gear 18, the second gear 18 can be driven to rotate, thereby driving the stirring mechanism 7 to rotate, so as to stir the emulsion in the mixing tank 2.

[0028] The auxiliary shaking mechanism 8 includes six sets of pushing components 19 and a PLC controller 20. The PLC controller 20 is fixedly connected to the surface of the fixed base plate 1. The six sets of pushing components 19 are fixedly installed in a circular array on the surface of the fixed base plate 1. Each pushing component 19 includes a support rod 21, an electric telescopic rod 22, a wheel frame 23, and rollers 24. The electric telescopic rod 22 is fixedly connected to the upper outer surface of the support rod 21. The wheel frame 23 is fixedly connected to the end of the electric telescopic rod 22. The rollers 24 are rotatably connected to the inner side of the wheel frame 23. The PLC controller 20 and the electric telescopic rod 22 are signal connected. By setting up an auxiliary shaking mechanism 8, a first support column 3, a ball joint 6, a second support column 5, and a support arm 4, and using a PLC controller 20 to control multiple electric telescopic rods 22 to extend and retract, the position of the rollers 24 can be adjusted. The rollers 24 on one side push the mixing tank 2, and the rollers 24 on the other side support the mixing tank 2, which can tilt the mixing tank 2, thereby improving the emulsion mixing effect in the mixing tank 2 and preventing the emulsion from settling. Moreover, compared with the existing technology, the mixing tank 2 can tilt in different directions, thereby further improving the emulsion mixing effect.

[0029] Working principle: When the emulsifiable concentrate production batching device is in use, pesticide raw materials and emulsifiers are first fed into the mixing tank 2 through the feeding pipe 12. Then, the servo motor 16 is turned on, and the PLC controller 20 controls multiple electric telescopic rods 22 to extend and retract regularly. The servo motor 16 drives the first gear 17 to rotate. The first gear 17 and the second gear 18 mesh with each other, which drives the stirring mechanism 7 to rotate, thereby stirring the emulsifiable concentrate in the mixing tank 2. Hot water is injected through the input pipe 9, and then the hot water passes through the serpentine tube 10 and is discharged from the output pipe 11. The design of the serpentine tube 10 can effectively improve the heat exchange efficiency between the hot water and the emulsifiable concentrate in the serpentine tube 10, thereby avoiding the waste of hot water and making it more energy-efficient and practical. The regular extension and retraction of multiple electric telescopic rods 22 can tilt the mixing tank 2, thereby improving the stirring effect of the emulsifiable concentrate in the mixing tank 2 and preventing the emulsifiable concentrate from settling. Moreover, compared with the existing technology, the mixing tank 2 can tilt in different directions, thereby further improving the stirring and mixing effect of the emulsifiable concentrate.

[0030] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A batching device for emulsifiable concentrate production, comprising a fixed base plate (1) and a mixing tank (2), characterized in that: The fixed base plate (1) is fixedly connected to the center of the surface of the first support column (3), and the lower surface of the mixing tank (2) is fixedly connected to multiple support arms (4) in a ring array. The lower ends of the support arms (4) are fixedly connected to the second support column (5), and a ball joint (6) is provided between the first support column (3) and the second support column (5). The mixing tank (2) is rotatably connected to the inside of the mixing tank (2), and the surface of the fixed base plate (1) is provided with an auxiliary shaking mechanism (8) to drive the mixing tank (2) to shake. The stirring mechanism (7) includes an input pipe (9), a serpentine pipe (10) and an output pipe (11). The input pipe (9) and the output pipe (11) are rotatably connected to the upper and lower ends of the stirring tank (2), respectively. The input pipe (9) and the output pipe (11) are arranged on the same axis. The upper end of the serpentine pipe (10) is fixedly connected to the input pipe (9), and the lower end of the serpentine pipe (10) is fixedly connected to the output pipe (11).

2. The batching device for emulsifiable concentrate production according to claim 1, characterized in that: The upper surface of the mixing tank (2) is provided with a feeding pipe (12), the lower surface of the mixing tank (2) is provided with a discharge pipe (13), and a solenoid valve (14) is provided on the discharge pipe (13).

3. The batching device for emulsifiable concentrate production according to claim 1, characterized in that: The input pipe (9), the serpentine pipe (10) and the output pipe (11) are integrally formed, and the inner wall of the output pipe (11) is provided with a flow regulating valve (15).

4. The batching device for emulsifiable concentrate production according to claim 3, characterized in that: The upper surface of the mixing tank (2) is provided with a power mechanism for driving the stirring mechanism (7) to rotate. The power mechanism includes a servo motor (16), a first gear (17) and a second gear (18). The servo motor (16) is fixedly connected to the upper surface of the mixing tank (2), the first gear (17) is fixedly connected to the output end of the servo motor (16), and the second gear (18) is fixedly connected to the outer surface of the input pipe (9). The first gear (17) and the second gear (18) mesh with each other.

5. The batching device for emulsifiable concentrate production according to claim 1, characterized in that: The auxiliary shaking mechanism (8) includes six sets of pushing components (19) and a PLC controller (20). The PLC controller (20) is fixedly connected to the surface of the fixed base plate (1), and the six sets of pushing components (19) are fixedly installed in a ring array on the surface of the fixed base plate (1).

6. The batching device for emulsifiable concentrate production according to claim 5, characterized in that: The pushing assembly (19) includes a support pole (21), an electric telescopic pole (22), a wheel frame (23), and a roller (24). The electric telescopic pole (22) is fixedly connected to the upper outer surface of the support pole (21), the wheel frame (23) is fixedly connected to the end of the electric telescopic pole (22), and the roller (24) is rotatably connected to the inner side of the wheel frame (23).

7. A batching device for emulsifiable concentrate production according to claim 6, characterized in that: The PLC controller (20) and the electric telescopic pole (22) are connected by signals.

Citation Information

Patent Citations

  • Batching device for missible oil production

    CN211537538U