Aluminum alloy template plane calibration device

By designing an aluminum alloy template plane calibration device for the support platform, conveyor roller assembly, and pressure roller assembly, the problem of difficulty in manual horizontal placement and calibration in the existing technology is solved, realizing automated aluminum alloy template calibration and improving operation convenience and efficiency.

CN224168391UActive Publication Date: 2026-04-28PINGMEI SHENMA CONSTR ENG GROUP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PINGMEI SHENMA CONSTR ENG GROUP
Filing Date
2025-05-09
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing aluminum alloy templates require manual horizontal placement during use, which increases the labor intensity and skill requirements of workers, and existing equipment is difficult to perform efficient surface straightening.

Method used

An aluminum alloy template plane calibration device was designed, which includes a support platform, a conveyor roller assembly, a pressure roller assembly, and a feeding rack assembly. The device uses a motor to drive the conveyor roller and a hydraulic cylinder to adjust the height of the pressure roller, thereby achieving automated straightening and flattening operations.

Benefits of technology

It improves the convenience and efficiency of aluminum alloy template calibration, reduces the labor intensity of manual operation, lowers the skill requirements, and realizes the automated straightening and flattening process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224168391U_ABST
    Figure CN224168391U_ABST
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Abstract

The utility model relates to the technical field of aluminum alloy formwork machining, in particular to an aluminum alloy formwork plane calibration device which is characterized in that when the aluminum alloy formwork plane calibration device is used, a worker places an aluminum formwork on a feeding frame assembly; then the aluminum template is manually pushed to the conveying roller assembly under the cooperation of the feeding frame assembly to be loosened, meanwhile, the pressing roller assembly and the conveying roller assembly are matched to flatten and straighten the aluminum template, and convenience is improved; comprising a supporting table and first supporting legs, multiple sets of first supporting legs are arranged at the bottom end of the supporting table, the device further comprises a conveying roller assembly, a pressing roller assembly and a feeding frame assembly, the conveying roller assembly is arranged at the bottom end in the supporting table, the pressing roller assembly is arranged at the top end in the supporting table, and the feeding frame assembly is arranged at the front end of the supporting table.
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Description

Technical Field

[0001] This utility model relates to the technical field of aluminum alloy template processing, and in particular to an aluminum alloy template plane calibration device. Background Technology

[0002] Aluminum foil sheets may develop surface bumps or grooves after repeated use, affecting their use in subsequent applications. Surface straightening treatment is required before they can be used again.

[0003] In the prior art, patent document CN205966855U discloses an aluminum template plane correction device, including a support mechanism and a correction mechanism. The support mechanism includes two parallel support plates and a fixed connecting rod connecting the support plates. The correction mechanism includes an upper pressure roller and a lower pressure roller disposed between the support plates. The upper pressure roller has height adjustment mechanisms symmetrically disposed at both ends. The height adjustment mechanism includes an adjusting screw, a fixed plate threadedly connected to the upper end of the adjusting screw, an end plate connected to the lower end of the adjusting screw, and a guide groove for the end plate to slide up and down. The end plate is connected to the roller shaft of the upper pressure roller through a bearing. The guide groove is disposed on the support plate. The lower pressure roller rotates under the action of a drive mechanism.

[0004] During use, it was found that the above-mentioned device requires workers to place the aluminum template directly into the equipment, and the aluminum template needs to be placed horizontally by hand, which increases the labor intensity of the workers and also increases the skill requirements of the workers. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an aluminum alloy template plane calibration device.

[0006] This utility model discloses an aluminum alloy template plane calibration device, including a support platform and a first support leg. Multiple sets of first support legs are provided at the bottom of the support platform. It also includes a conveyor roller assembly, a pressure roller assembly, and a feeding rack assembly. The conveyor roller assembly is located at the bottom inside the support platform, the pressure roller assembly is located at the top inside the support platform, and the feeding rack assembly is located at the front end of the support platform. In use, the operator places the aluminum template on the feeding rack assembly, and then manually pushes the aluminum template onto the conveyor roller assembly with the assistance of the feeding rack assembly for loosening. Simultaneously, the pressure roller assembly and the conveyor roller assembly work together to flatten and straighten the aluminum template, improving convenience.

[0007] Preferably, the feeding rack assembly includes a frame, bolts, a feeding rack, second support legs, insert rods, and guide rollers. Frames are provided at both ends of the support platform, and each set of frames is threadedly connected to a set of bolts. Two sets of insert rods are provided at the rear end of the feeding rack, each set of insert rods having a set of threaded grooves. Multiple sets of second support legs are provided at the bottom of the feeding rack, and multiple sets of guide rollers are provided on the feeding rack. In use, the two sets of insert rods are inserted into the inside of each set of frames, and the bolts are rotated to thread the bolts into the threaded grooves on the insert rods. The aluminum template is placed on the guide rollers, and the aluminum template is pushed. The multiple sets of guide rollers rotate adaptively, improving convenience.

[0008] Preferably, the conveyor roller assembly includes a primary rotating shaft, a primary guide roller, a motor, sprockets, and chains. Multiple sets of primary rotating shafts are installed inside the support platform, and each set of primary rotating shafts is equipped with a set of primary guide rollers. A motor is installed on the support platform, and the motor output is connected to one end of a set of primary rotating shafts. Each set of primary rotating shafts is equipped with two sets of sprockets, and adjacent sets of sprockets are driven by chains. Starting the motor causes the primary rotating shaft to drive multiple sets of primary guide rollers to rotate synchronously and in the same direction, improving conveying efficiency.

[0009] Preferably, the pressure roller assembly includes a hydraulic cylinder, a lifting plate, and pressure rollers. Two sets of hydraulic cylinders are provided at the top of the support platform. The bottom moving ends of both sets of hydraulic cylinders extend into the support platform and are connected to the top of the lifting plate. Multiple sets of pressure rollers are provided at the bottom of the lifting plate. According to the thickness of the aluminum template and the length of the hydraulic cylinders, the lifting plate drives the multiple sets of pressure rollers to adjust the height. While the aluminum template is conveyed by multiple sets of No. 1 guide rollers, the multiple sets of pressure rollers cooperate with the multiple sets of No. 1 guide rollers to straighten the aluminum template.

[0010] Preferably, it also includes a base, with a base set at the bottom of each group of No. 1 support legs; multiple groups of No. 1 support legs and multiple groups of bases work together to provide stable support for the equipment and improve stability.

[0011] Preferably, it also includes guide rods, with multiple sets of guide rods installed at the top of the lifting plate, all of which are slidably connected to the support platform; the lifting plate, in cooperation with the multiple sets of guide rods, drives multiple sets of pressure rollers to adjust the height, thereby improving the lifting stability.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: When in use, the staff places the aluminum template on the feeding rack assembly, and then manually pushes the aluminum template onto the conveying roller assembly with the cooperation of the feeding rack assembly for loosening. At the same time, the pressure roller assembly and the conveying roller assembly cooperate to flatten and straighten the aluminum template, which improves convenience. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0014] Figure 2 yes Figure 1 A partially enlarged structural diagram of section A in the middle;

[0015] Figure 3 This is an exploded structural diagram of the present invention;

[0016] Figure 4 This is an enlarged structural diagram of the guide roller and support platform, etc.

[0017] Figure 5 This is an enlarged structural diagram of the lifting plate and pressure rollers.

[0018] The following are labeled in the attached diagram: 1. Support platform; 2. First support leg; 3. Square frame; 4. Bolt; 5. Feeding rack; 6. Second support leg; 7. Insert rod; 8. Guide roller; 9. First rotating shaft; 10. First guide roller; 11. Motor; 12. Sprocket; 13. Chain; 16. Hydraulic cylinder; 17. Lifting plate; 18. Pressure roller; 19. Base; 20. Smooth rod. Detailed Implementation

[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0020] Example 1

[0021] like Figures 1 to 5 As shown, the present invention provides an aluminum alloy template plane calibration device, including a support platform 1 and a first support leg 2. The bottom end of the support platform 1 is provided with multiple sets of first support legs 2. It also includes a conveying roller assembly, a pressure roller assembly and a feeding rack assembly. The bottom end of the support platform 1 is provided with a conveying roller assembly, the top end of the support platform 1 is provided with a pressure roller assembly, and the front end of the support platform 1 is provided with a feeding rack assembly.

[0022] like Figure 1 and Figure 4 As shown, the feeding rack assembly includes a square frame 3, bolts 4, feeding rack 5, second support legs 6, insert rods 7, and guide rollers 8. Square frames 3 are respectively set at the left and right ends of the support platform 1. Each set of square frames 3 is threadedly connected to a set of bolts 4. Two sets of insert rods 7 are set at the rear end of the feeding rack 5. Each set of insert rods 7 is set with a set of threaded grooves. Multiple sets of second support legs 6 are set at the bottom of the feeding rack 5. Multiple sets of guide rollers 8 are set on the feeding rack 5.

[0023] like Figures 1 to 5As shown, the conveyor roller assembly includes a first rotating shaft 9, a first guide roller 10, a motor 11, a sprocket 12, and a chain 13. The support platform 1 is equipped with multiple sets of first rotating shafts 9. Each set of first rotating shafts 9 is equipped with a set of first guide rollers 10. The support platform 1 is equipped with a motor 11. The output end of the motor 11 is connected to one end of a set of first rotating shafts 9. Each set of first rotating shafts 9 is equipped with two sets of sprockets 12. The two adjacent sets of sprockets 12 are driven by chains 13.

[0024] In this embodiment, during use, two sets of insert rods 7 are inserted into the inner side of a set of square frames 3 respectively, and the bolts 4 are rotated so that the bolts 4 are threadedly connected to the threaded grooves on the insert rods 7. The aluminum template is placed on the guide rollers 8, and the aluminum template is pushed. The multiple sets of guide rollers 8 rotate adaptively. The motor 11 is started so that the first rotating shaft 9 drives the multiple sets of first guide rollers 10 to rotate synchronously in the same direction under the cooperation of multiple sets of sprockets 12 and multiple sets of chains 13. The multiple sets of first guide rollers 10 convey the aluminum template.

[0025] Example 2

[0026] like Figures 1 to 5 As shown, the present invention provides an aluminum alloy template plane calibration device, including a support platform 1 and a first support leg 2. The bottom end of the support platform 1 is provided with multiple sets of first support legs 2. It also includes a conveying roller assembly, a pressure roller assembly and a feeding rack assembly. The bottom end of the support platform 1 is provided with a conveying roller assembly, the top end of the support platform 1 is provided with a pressure roller assembly, and the front end of the support platform 1 is provided with a feeding rack assembly.

[0027] like Figure 1 and Figure 4 As shown, the feeding rack assembly includes a square frame 3, bolts 4, feeding rack 5, second support legs 6, insert rods 7, and guide rollers 8. Square frames 3 are respectively set at the left and right ends of the support platform 1. Each set of square frames 3 is threadedly connected to a set of bolts 4. Two sets of insert rods 7 are set at the rear end of the feeding rack 5. Each set of insert rods 7 is set with a set of threaded grooves. Multiple sets of second support legs 6 are set at the bottom of the feeding rack 5. Multiple sets of guide rollers 8 are set on the feeding rack 5.

[0028] like Figures 1 to 5 As shown, the conveyor roller assembly includes a first rotating shaft 9, a first guide roller 10, a motor 11, a sprocket 12, and a chain 13. The support platform 1 is equipped with multiple sets of first rotating shafts 9. Each set of first rotating shafts 9 is equipped with a set of first guide rollers 10. The support platform 1 is equipped with a motor 11. The output end of the motor 11 is connected to one end of a set of first rotating shafts 9. Each set of first rotating shafts 9 is equipped with two sets of sprockets 12. The two adjacent sets of sprockets 12 are driven by chains 13.

[0029] The pressure roller assembly includes a hydraulic cylinder 16, a lifting plate 17, and pressure rollers 18. Two sets of hydraulic cylinders 16 are provided at the top of the support platform 1. The bottom moving ends of the two sets of hydraulic cylinders 16 extend into the support platform 1 and are connected to the top of the lifting plate 17. Multiple sets of pressure rollers 18 are provided at the bottom of the lifting plate 17.

[0030] It also includes a base 19 and a light rod 20. Each set of No. 1 support leg 2 has a set of base 19 at its bottom end. The top of the lifting plate 17 is equipped with multiple sets of light rods 20, and all sets of light rods 20 are slidably connected to the support platform 1.

[0031] In this embodiment, during use, two sets of insert rods 7 are inserted into the inner side of a set of square frames 3 respectively. The bolts 4 are rotated so that the bolts 4 are threadedly connected to the threaded grooves on the insert rods 7. The aluminum template is placed on the guide rollers 8 and pushed. The multiple sets of guide rollers 8 rotate adaptively. The motor 11 is started so that the first rotating shaft 9 drives the multiple sets of first guide rollers 10 to rotate synchronously in the same direction under the cooperation of multiple sets of sprockets 12 and multiple sets of chains 13. The multiple sets of first guide rollers 10 convey the aluminum template. According to the thickness of the aluminum template, the length of the hydraulic cylinder 16 is adjusted. The lifting plate 17 drives the multiple sets of pressure rollers 18 to adjust the height. While the aluminum template is conveyed by the multiple sets of first guide rollers 10, the multiple sets of pressure rollers 18 cooperate with the multiple sets of first guide rollers 10 to straighten the aluminum template.

[0032] In using this aluminum alloy template plane calibration device, two sets of insert rods 7 are inserted into the inner side of a set of square frames 3, and the bolts 4 are rotated to connect the bolts 4 with the threaded grooves on the insert rods 7. The aluminum template is placed on the guide rollers 8, and the aluminum template is pushed. The multiple sets of guide rollers 8 rotate adaptively. The motor 11 is started, so that the first rotating shaft 9 drives the multiple sets of first guide rollers 10 to rotate synchronously and in the same direction under the cooperation of multiple sets of sprockets 12 and multiple sets of chains 13. The multiple sets of first guide rollers 10 convey the aluminum template. According to the thickness of the aluminum template, the length of the hydraulic cylinder 16 is adjusted, and the lifting plate 17 drives the multiple sets of pressure rollers 18 to adjust the height. While the aluminum template is conveyed by the multiple sets of first guide rollers 10, the multiple sets of pressure rollers 18 cooperate with the multiple sets of first guide rollers 10 to straighten the aluminum template.

[0033] The motor 11 and hydraulic cylinder 16 are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0034] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An aluminum alloy template plane calibration device, comprising a support platform (1) and a first support leg (2), wherein the bottom end of the support platform (1) is provided with multiple sets of first support legs (2), characterized in that, It also includes a conveyor roller assembly, a pressure roller assembly and a feeding rack assembly. The bottom of the support platform (1) is provided with a conveyor roller assembly, the top of the support platform (1) is provided with a pressure roller assembly, and the front end of the support platform (1) is provided with a feeding rack assembly.

2. The aluminum alloy template plane calibration device as described in claim 1, characterized in that, The feeding rack assembly includes a square frame (3), bolts (4), feeding rack (5), second support legs (6), insert rods (7) and guide rollers (8). Square frames (3) are respectively set at the left and right ends of the support platform (1). Each set of square frames (3) is threadedly connected to a set of bolts (4). Two sets of insert rods (7) are set at the rear end of the feeding rack (5). Each set of insert rods (7) is set with a set of threaded grooves. Multiple sets of second support legs (6) are set at the bottom of the feeding rack (5). Multiple sets of guide rollers (8) are set on the feeding rack (5).

3. The aluminum alloy template plane calibration device as described in claim 1, characterized in that, The conveyor roller assembly includes a first rotating shaft (9), a first guide roller (10), a motor (11), a sprocket (12), and a chain (13). The support platform (1) is equipped with multiple sets of first rotating shafts (9), each set of first rotating shafts (9) is equipped with a set of first guide rollers (10), the support platform (1) is equipped with a motor (11), the output end of the motor (11) is connected to one end of a set of first rotating shafts (9), each set of first rotating shafts (9) is equipped with two sets of sprockets (12), and the two adjacent sets of sprockets (12) are driven by chains (13).

4. The aluminum alloy template plane calibration device as described in claim 1, characterized in that, The pressure roller assembly includes a hydraulic cylinder (16), a lifting plate (17), and a pressure roller (18). Two sets of hydraulic cylinders (16) are provided at the top of the support platform (1). The bottom moving ends of the two sets of hydraulic cylinders (16) extend into the support platform (1) and are connected to the top of the lifting plate (17). Multiple sets of pressure rollers (18) are provided at the bottom of the lifting plate (17).

5. The aluminum alloy template plane calibration device as described in claim 1, characterized in that, It also includes a base (19), and each set of No. 1 support leg (2) has a base (19) at its bottom.

6. The aluminum alloy template plane calibration device as described in claim 4, characterized in that, It also includes light rods (20), and multiple sets of light rods (20) are provided at the top of the lifting plate (17), and the multiple sets of light rods (20) are slidably connected to the support platform (1).

Citation Information

Patent Citations

  • Flat face correcting unit of aluminum mould

    CN205966855U