Auxiliary tool for assembling release bearing of motorcycle clutch

Abstract

The utility model discloses an auxiliary tool for assembling a release bearing of a motorcycle clutch, and belongs to the technical field of assembling tools. The motorcycle clutch release bearing assembling auxiliary tool comprises a tool table, an assembling machine is installed on the top face of the tool table, and sliding grooves are formed in the two sides, close to the assembling machine, of the tool table respectively; the placement plate is slidably connected to the interior of the sliding groove, the placement plate comprises a plate part, a placement hole is formed in the center of the plate part, clamping plate assemblies are slidably connected to the two sides of the interior of the placement hole correspondingly, and limiting rods are connected to the two sides of the two clamping plate assemblies correspondingly; one ends of the two limiting rods are connected with the two sides of the plate in a penetrating and inserting mode respectively, and the outer walls of the limiting rods are sleeved with springs. And the magnetic attraction reset mechanisms are installed on the two sides of the containing plate correspondingly, and the two magnetic attraction reset mechanisms and the two plates are located in the same transverse direction correspondingly.

Description

Technical Field

[0001] This utility model relates to the field of assembly tooling technology, specifically to auxiliary tooling for assembling motorcycle clutch release bearings. Background Technology

[0002] When the clutch release bearing is working, the force of the clutch pedal is transmitted to the clutch release bearing. The clutch bearing moves towards the center of the clutch pressure plate, thus pushing the pressure plate away from the clutch disc and separating the clutch disc from the flywheel. When the clutch pedal is released, the spring pressure inside the pressure plate pushes the pressure plate forward, pressing against the clutch disc, separating the clutch disc from the clutch bearing, thus completing one working cycle. A search revealed a clutch bearing clamping fixture in Chinese Patent No. CN221271078U, which includes a base. A placement platform is fixedly connected to the upper center of the base. The base has an internal mounting groove, and a double-ended screw is horizontally positioned inside the mounting groove. One end of the double-ended screw is rotatably connected to the inner wall of the mounting groove, and the other end is fixedly connected to a crank handle. The crank handle penetrates the inner wall of the mounting groove and is rotatably connected to the base. The crank handle has a locking mechanism. Two sliding grooves are symmetrically arranged on both sides of the placement platform on the inner bottom wall of the mounting groove, and sliders are slidably connected inside each of the two sliding grooves. This invention provides efficient and convenient clamping operation for clutch bearings, ensures the stability of the clutch bearing clamping process, and allows for the selection of different clamping slots as needed, making it more flexible and convenient to use.

[0003] Currently, existing assembly auxiliary tooling uses a single clamping and fixing method for the clutch release bearing, and both tightening and loosening must be performed at designated locations. This method is not conducive to adapting to different workstations. Utility Model Content

[0004] To address the problem that existing assembly auxiliary tooling is inconvenient for picking up and placing materials at different locations, this utility model provides an auxiliary tooling for assembling motorcycle clutch release bearings.

[0005] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0006] A motorcycle clutch release bearing assembly auxiliary fixture includes a fixture table with an assembly machine mounted on its top surface. The fixture table has sliding grooves on both sides near the assembly machine. A placement plate is slidably connected inside the sliding grooves. The placement plate includes a plate component with a placement hole at its center. Clamping plate assemblies are slidably connected to both sides of the placement hole. Limiting rods are connected to both sides of the clamping plate assemblies, with one end of each limiting rod interlocking with both sides of the plate component. Springs are fitted onto the outer walls of the limiting rods. A magnetic reset mechanism is installed on both sides of the placement plate, with the two magnetic reset mechanisms positioned in the same lateral direction as the two plates.

[0007] Furthermore, the magnetic resetting mechanism includes a housing, on one side of which an electromagnet is embedded, and a gap is provided between the electromagnet and the limiting rod.

[0008] The beneficial effect of adopting the above-mentioned further solution is that the electromagnet can generate a stable magnetic field, which interacts with the metal limiting rod to achieve reliable reset of the clamping plate assembly inside the placement hole.

[0009] Furthermore, the limiting rod is made of iron.

[0010] The beneficial effect of adopting the above-mentioned further solution is that it can generate a strong magnetic attraction with the electromagnet, ensuring that the magnetic resetting mechanism has a stable resetting effect on the clamping plate assembly.

[0011] Furthermore, the slide groove is equipped with a drive mechanism, which includes a servo motor. The servo motor is installed on the outer wall of the tooling table. The output end of the servo motor extends into the interior of the slide groove and is connected to a lead screw. One end of the lead screw is threaded to one side of the placement plate.

[0012] The advantage of adopting the above-mentioned further solution is that the servo motor, through the lead screw drive, can precisely control the movement distance and speed of the placement plate in the slide.

[0013] Furthermore, one end of the lead screw is rotatably connected to the inner wall of the slide groove.

[0014] The beneficial effect of adopting the above-mentioned further solution is that it provides a stable support point for the lead screw, ensuring that the lead screw will not wobble or deviate during rotation.

[0015] Furthermore, the tooling table has a material picking plate at its bottom, which includes a support plate. The four corners of the bottom of the support plate are equipped with pulleys, and a handle is installed on one side of the support plate.

[0016] The beneficial effect of adopting the above-mentioned further solution is that the pulley at the bottom of the pallet facilitates the movement of the material pick-up plate within the tooling table, and the operator can easily pull out or push the material pick-up plate in using the handle.

[0017] Furthermore, a frame is installed on the top surface of the tray.

[0018] The beneficial effect of adopting the above-mentioned further solution is that the frame can effectively prevent parts or waste placed on the picking plate from slipping off, ensuring that the material remains stable during the movement of the picking plate.

[0019] Furthermore, the clamping plate assembly includes a plate body, one side of which has an arc-shaped groove, and the inner wall of the arc-shaped groove is fitted with an anti-slip layer.

[0020] The beneficial effects of adopting the above-mentioned further solution are that the arc groove can better fit the outer contour of the clutch release bearing, achieving stable clamping; the anti-slip layer on the inner wall increases the friction between the clamping plate and the bearing, preventing the bearing from sliding during clamping and assembly, while avoiding damage to the bearing surface by the clamping plate.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] This auxiliary tooling for assembling motorcycle clutch release bearings, through the combined use of an assembly machine, a slide, a placement plate, and a magnetic resetting mechanism, allows the tooling to clamp and fix the clutch release bearing at any position, while also facilitating its unloading. The placement plate slides on the tooling table via the slide, allowing for flexible adjustment of its relative position to the assembly machine, facilitating precise delivery of the clutch release bearing to the assembly station. The clamping plate assembly within the placement hole, along with springs and limit rods, adaptively clamps release bearings of different specifications, ensuring stable bearing position during assembly and improving assembly accuracy and efficiency. After the placement plate completes its assembly task, the magnetic resetting mechanism uses magnetic force to attract the limit rod, causing the clamping plate assembly to retract and reset, thus disengaging the clutch release bearing from the placement plate's clamp. Attached Figure Description

[0023] Figure 1 A three-dimensional schematic diagram of the auxiliary tooling for assembling the motorcycle clutch release bearing provided by this utility model;

[0024] Figure 2 Cross-sectional view of the placement plate structure of the auxiliary tooling for assembling the motorcycle clutch release bearing provided by this utility model;

[0025] Figure 3 A schematic diagram of the drive mechanism for the auxiliary tooling for assembling the motorcycle clutch release bearing provided by this utility model;

[0026] Figure 4A bottom view of the material handling plate of the auxiliary tooling for assembling the motorcycle clutch release bearing provided by this utility model.

[0027] Figure 5 A schematic diagram of the clamping plate assembly structure of the auxiliary tooling for assembling the motorcycle clutch release bearing provided by this utility model.

[0028] In the diagram: 100, tooling table; 200, assembly machine; 300, placement plate; 3001, plate; 3002, placement hole; 3003, clamping plate assembly; 30031, plate body; 30032, arc groove; 30033, anti-slip layer; 3004, limit rod; 3005, spring; 400, drive mechanism; 4001, servo motor; 4002, lead screw; 500, magnetic reset mechanism; 5001, outer shell; 5002, electromagnet; 600, material picking plate; 6001, pallet; 6002, pulley; 6003, handle; 6004, frame; 700, slide groove. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-5This utility model provides a technical solution: an auxiliary tooling for assembling a motorcycle clutch release bearing, including a tooling table 100, an assembly machine 200 mounted on the top surface of the tooling table 100, and sliding grooves 700 on both sides of the tooling table 100 near the assembly machine 200; a placement plate 300, which is slidably connected inside the sliding grooves 700, the placement plate 300 including a plate 3001, a placement hole 3002 at the center of the plate 3001, clamping plate assemblies 3003 slidably connected to both sides of the placement hole 3002, limit rods 3004 connected to both sides of the two clamping plate assemblies 3003, one end of the two limit rods 3004 respectively inserted and connected to both sides of the plate 3001, and springs 3005 fitted on the outer wall of the limit rods 3004; and a magnetic reset machine. The magnetic resetting mechanism 500 is installed on both sides of the placement plate 300. The two magnetic resetting mechanisms 500 are respectively positioned in the same lateral direction as the two plates 3001. The placement plate 300 slides on the tooling table through the slide groove 700, which can flexibly adjust its relative position with the assembly machine, making it easy to accurately deliver the clutch release bearing to the assembly station. The clamping plate assembly 3003 in the placement hole 3002, together with the spring 3005 and the limiting rod 3004, can adaptively clamp release bearings of different specifications, ensuring the stability of the bearing position during assembly, improving assembly accuracy and efficiency. After the placement plate completes the assembly task, the magnetic resetting mechanism 500 can use magnetic force to attract the limiting rod 3004, causing the clamping plate assembly 3003 to retract and reset, causing the clutch release bearing to disengage from the clamping of the placement plate 300. The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] As an embodiment of this utility model, the magnetic resetting mechanism 500 further includes a housing 5001, an electromagnet 5002 is embedded on one side of the housing 5001, and there is a gap between the electromagnet 5002 and the limiting rod 3004. The electromagnet 5002 can generate a stable magnetic field and interact with the metal limiting rod 3004 to realize the reliable resetting of the clamping plate assembly 3003 inside the placement hole 3002.

[0032] As an embodiment of this utility model, the limiting rod 3004 is made of metal iron, which can generate a strong magnetic attraction with the electromagnet 5002, ensuring that the magnetic resetting mechanism 500 has a stable resetting effect on the clamping plate assembly 3003.

[0033] As an embodiment of this utility model, the slide 700 is further provided with a drive mechanism 400 inside. The drive mechanism 400 includes a servo motor 4001. The servo motor 4001 is installed on the outer wall of the tooling table 100. The output end of the servo motor 4001 extends into the interior of the slide 700 and is connected to a lead screw 4002. One end of the lead screw 4002 is threaded to one side of the placement plate 300. The servo motor 4001 is driven by the lead screw 4002, which can precisely control the moving distance and speed of the placement plate 300 in the slide 700.

[0034] In one embodiment of this utility model, one end of the lead screw 4002 is rotatably connected to the inner wall of the slide groove 700. This provides a stable support point for the lead screw, ensuring that the lead screw will not wobble or deviate during rotation.

[0035] As an embodiment of this utility model, the tooling table 100 is further provided with a material picking plate 600 at the bottom of its interior. The material picking plate 600 includes a support plate 6001. The four corners of the bottom end of the support plate 6001 are respectively equipped with pulleys 6002. A handle 6003 is installed on one side of the support plate 6001. The pulleys 6002 at the bottom end of the support plate 6001 facilitate the movement of the material picking plate in the tooling table. The operator can easily pull out or push the material picking plate in through the handle 6003.

[0036] As an embodiment of this utility model, the top surface of the pallet 6001 is further provided with a frame 6004, which can effectively prevent parts or waste materials placed on the picking plate from slipping off, ensuring that the materials remain stable during the movement of the picking plate.

[0037] As an embodiment of this utility model, the clamping plate assembly 3003 further includes a plate body 30031, an arc-shaped groove 30032 is provided on one side of the plate body 30031, and an anti-slip layer 30033 is embedded in the inner wall of the arc-shaped groove 30032. The arc-shaped groove 30032 can better fit the outer contour of the clutch release bearing and achieve stable clamping. The anti-slip layer 30033 on the inner wall increases the friction between the clamping plate and the bearing, prevents the bearing from sliding during clamping and assembly, and avoids the clamping plate from damaging the bearing surface.

[0038] Specifically, the working principle of this auxiliary tooling for assembling the motorcycle clutch release bearing is as follows: During use, the operator places the release bearing in the placement hole 3002 of the placement plate 300 (3001). The bearing presses against the clamping plate assemblies 3003 on both sides, causing the clamping plates to slide along the inner wall of the placement hole. This moves the limit rod 3004 and compresses the spring 3005. The spring force, in conjunction with the clamping plates, stably clamps the bearing. The arc-shaped groove 30032 and its inner anti-slip layer 30033 ensure a secure clamping without damaging the bearing. Subsequently, the servo motor 4001 on the outer wall of the tooling table 100 starts, driving the placement plate 300 within the slide groove 700 via the lead screw 4002, precisely adjusting it to the assembly position on the assembly machine 200 for bearing assembly. After assembly, the electromagnet 5002 of the magnetic reset mechanism 500 is energized to generate a magnetic field, which attracts the metal limiting rod 3004, overcoming the spring force and pulling the limiting rod to retract the clamping plate assembly 3003, causing the clutch release bearing to disengage from the clamping plate. Fallen parts or assembled components can fall into the material-retrieving plate 600 at the bottom of the tooling table. The operator pulls the tray 6001 with pulleys 6002 using the handle 6003 to extend the material-retrieving plate. The frame 6004 prevents materials from slipping during movement, facilitating centralized collection and processing.

Claims

1. An auxiliary tooling for assembling the release bearing of a motorcycle clutch, characterized in that, include: A tooling table (100) is provided, on the top surface of which an assembly machine (200) is mounted. The tooling table (100) has sliding grooves (700) on both sides near the assembly machine (200). A placement plate (300) is slidably connected inside the slide groove (700). The placement plate (300) includes a plate (3001). A placement hole (3002) is provided at the center of the plate (3001). Clamping plate assemblies (3003) are slidably connected to both sides of the placement hole (3002). Limiting rods (3004) are connected to both sides of the two clamping plate assemblies (3003). One end of the two limiting rods (3004) is inserted and connected to both sides of the plate (3001). A spring (3005) is fitted on the outer wall of the limiting rod (3004). A magnetic reset mechanism (500) is installed on both sides of the placement plate (300), and the two magnetic reset mechanisms (500) are respectively located in the same lateral position with the two plates (3001).

2. The auxiliary tooling for assembling the motorcycle clutch release bearing according to claim 1, characterized in that, The magnetic resetting mechanism (500) includes a housing (5001), an electromagnet (5002) is embedded in one side of the housing (5001), and there is a gap between the electromagnet (5002) and the limiting rod (3004).

3. The auxiliary tooling for assembling the motorcycle clutch release bearing according to claim 2, characterized in that, The limiting rod (3004) is made of iron.

4. The auxiliary tooling for assembling the motorcycle clutch release bearing according to claim 1, characterized in that, The slide (700) is equipped with a drive mechanism (400) inside. The drive mechanism (400) includes a servo motor (4001). The servo motor (4001) is installed on the outer wall of the tooling table (100). The output end of the servo motor (4001) extends into the interior of the slide (700) and is connected to a lead screw (4002). One end of the lead screw (4002) is threaded to one side of the placement plate (300).

5. The auxiliary tooling for assembling the motorcycle clutch release bearing according to claim 4, characterized in that, One end of the lead screw (4002) is rotatably connected to the inner wall of the slide (700).

6. The auxiliary tooling for assembling the motorcycle clutch release bearing according to claim 1, characterized in that, The tooling table (100) has a material picking plate (600) at its bottom. The material picking plate (600) includes a support plate (6001). The four corners of the bottom end of the support plate (6001) are respectively equipped with pulleys (6002), and a handle (6003) is installed on one side of the support plate (6001).

7. The auxiliary tooling for assembling the motorcycle clutch release bearing according to claim 6, characterized in that, The top surface of the tray (6001) is fitted with a frame (6004).

8. The auxiliary tooling for assembling the motorcycle clutch release bearing according to claim 1, characterized in that, The clamping plate assembly (3003) includes a plate body (30031), and an arc-shaped groove (30032) is provided on one side of the plate body (30031). An anti-slip layer (30033) is embedded in the inner wall of the arc-shaped groove (30032).

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