Vertical multifunctional composite forming machine

Abstract

The utility model belongs to the field of composite forming machines, particularly relates to a vertical multifunctional composite forming machine, and aims to solve the problems that when plates are pressed in the prior art, adhesive is manually coated on the surface of a first plate, the other plate is placed on the surface coated with the adhesive, and then the plates are pressed and formed; in order to solve the problems that in the prior art, an adhesive is arranged on the top of the cabinet body, however, in the pressing process, a plate located on the top of the adhesive is prone to dislocation and sliding, and product quality is prone to being reduced, the following scheme is provided that the cabinet comprises a cabinet body, an L-shaped plate is welded to one side of the top of the cabinet body, and a driving piece for pressing the plate is fixedly arranged on the top of the L-shaped plate; the four sides of a plate can be accurately positioned through the positioning mechanism, in the pressing process, the plate is effectively resisted through the clamping plates, it is ensured that the plate cannot slide in a staggered mode due to the existence of an adhesive, and therefore the product quality is remarkably improved, the adhesive can be scraped through the scraping mechanism, and the adhesive is distributed more evenly.

Description

Technical Field

[0001] This utility model relates to the field of composite molding machine technology, and in particular to a vertical multi-functional composite molding machine. Background Technology

[0002] A vertical composite molding machine is a type of mechanical equipment with a vertical structure. It is mainly used to combine different materials or processing technologies through composite processes (such as injection molding, pressing, lamination, etc.) to manufacture industrial products with complex structures or composite materials.

[0003] Existing composite molding machines have the following shortcomings in use:

[0004] The existing method for pressing sheet materials involves first manually applying adhesive to the surface of one sheet, then placing another sheet on the adhesive-coated surface and pressing it into shape. However, during the pressing process, the sheet material on top of the adhesive is prone to misalignment and slippage, which can reduce the quality of the product. Utility Model Content

[0005] The purpose of this utility model is to solve the problem that in the existing technology, when pressing sheet materials, the surface of the first sheet material is first manually coated with adhesive, and then another sheet material is placed on the surface coated with adhesive before pressing. However, during the pressing process, the sheet material on top of the adhesive is prone to misalignment and slippage, which can reduce the quality of the product. Therefore, a vertical multi-functional composite molding machine is proposed.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A vertical multi-functional composite molding machine includes a cabinet. An L-plate is welded to one side of the top of the cabinet. A driving component for pressing the plate is fixedly installed on the top of the L-plate. The telescopic part of the driving component passes through the top of the L-plate and is fixedly installed with a pressure plate. A door is installed on one side of the cabinet via a hinge and a door lock is installed.

[0008] The cabinet is equipped with a positioning mechanism, which can be used to position the two boards when they are pressed together.

[0009] To ensure a more even application of adhesive to the board surface, the L-plate also includes a scraping mechanism. After the adhesive is applied to the board, the scraping mechanism smooths the adhesive to make it more uniform.

[0010] In one possible design, the positioning mechanism includes a frame, two movable blocks, a bidirectional lead screw, and two L-shaped clamping plates. The bottoms of the two movable blocks are slidably connected to the bottom of the frame. One end of the bidirectional lead screw is rotatably connected to the inner wall of one side of the frame. A first motor for driving the bidirectional lead screw to rotate is fixedly installed on one side of the bottom inner wall of the frame. The other end of the bidirectional lead screw is fixedly connected to the output end of the first motor. The bottom ends of the two clamping plates are respectively fixedly connected to the tops of the two movable blocks. The top of the frame has a moving hole for moving the clamping plates. A lead screw nut is embedded in one side of the movable block, and the lead screw nut is threadedly connected to the bidirectional lead screw.

[0011] In one possible design, the scraping mechanism includes a concave plate, a lead screw, a slider, and a scraper. One side of the concave plate is slidably connected to one side of the L-plate. The two ends of the lead screw are rotatably connected to the inner walls of both sides of the concave plate. A second motor for driving the lead screw to rotate is fixedly installed on one side of the concave plate. The output end of the second motor passes through the concave plate and is fixedly connected to one end of the lead screw. One side of the slider is slidably connected to the inner wall of one side of the concave plate. A lead screw nut is embedded in one side of the slider and is threadedly connected to the lead screw. A mounting plate is fixedly installed on one side of the slider. One end of the scraper is fixed to the mounting plate by bolts.

[0012] In one possible design, a first electric push rod for adjusting the height of the clamping plate is fixedly installed on the bottom inner wall of the cabinet. A movable plate is fixedly installed on the telescopic part of the first electric push rod. One side of the movable plate is slidably connected to one side inner wall of the cabinet, and the bottom of the frame is fixedly connected to the top of the movable plate.

[0013] In one possible design, a fixing plate is fixedly installed on one inner wall of the L-plate, and a second electric push rod for adjusting the height of the scraper is fixedly installed at the bottom of the fixing plate. The telescopic part of the second electric push rod is fixedly connected to the top center position of the concave plate.

[0014] In one possible design, the top of the L-plate has four movable holes, and the inner walls of the movable holes are slidably connected with guide rods for improving the stability of the pressure plate. The bottom ends of the four guide rods are respectively fixedly connected to the four top corners of the pressure plate.

[0015] In this application, during use, the first board is placed on the cabinet, positioned between two clamping plates. Then, depending on the board thickness, the first electric push rod is activated. The telescopic part of the first electric push rod causes the movable plate to slide along the inner wall of one side of the cabinet, thereby adjusting the height of the clamping plates so that the clamping surfaces of the clamping plates are at a suitable height with the side of the board (the top of the clamping plate is lower than the surface of the board). Subsequently, the first motor is activated, driving the bidirectional lead screw to rotate. The bidirectional lead screw is threadedly connected to the lead screw nut inside the movable block, causing the two movable blocks to slide at the bottom of the frame, moving the two clamping plates closer together so that the clamping plates fit against the board. Since the clamping plates are L-shaped, each clamping plate can clamp both sides of the board. The two clamps are used to position the four sides of the board. Using appropriate tools, adhesive is evenly applied to the surface of the board already placed on the cabinet. Then, the second electric push rod is activated. The telescopic part of the second electric push rod moves the concave plate up and down, thereby adjusting the height of the scraper so that the bottom of the scraper contacts the board surface with moderate pressure. The second motor is then activated, driving the lead screw to rotate. The lead screw is threadedly connected to the lead screw nut inside the slider, causing the slider to slide along the inner wall of one side of the concave plate. The slider moves the scraper across the board surface, smoothing the adhesive and making its distribution more even. After smoothing, [the adhesive is then applied]. The scraper is moved to a position that does not affect the descent of the pressure plate. Then, the first electric push rod is activated again, so that the top of the clamping plate is higher than the surface (horizontal plane) of the first sheet material. The other sheet material is placed on the sheet material that has been coated with adhesive and smoothed. At this time, the second sheet material is located between the two clamping plates (the top of the clamping plates is lower than the horizontal plane of the second sheet material) for positioning and blocking, ensuring that the edges of the two sheet materials are flat. Then, the drive unit is activated. The telescopic part of the drive unit passes through the top of the L-plate and drives the pressure plate to move downward, pressing the two sheet materials. During the pressing process, the four guide rods slide on the inner wall of the moving hole at the top of the L-plate to ensure the stability of the pressure plate movement. The first motor, second motor, first electric actuator, and second electric actuator require an external controller and an external power supply for operation. The first and second motors can be stepper motors, which can rotate in both directions. The specific type can be selected according to actual needs. Since the scraper is fixed by bolts, it can be disassembled for cleaning after use. The material and type of the lead screw and bidirectional lead screw can be selected according to actual needs. The lead screw and bidirectional lead screw can be fitted with a lead screw protective cover for dust protection (installation can be made according to the working environment). The drive component can be one of the following: electric actuator, cylinder, or hydraulic cylinder.

[0016] The beneficial effects of this utility model are as follows:

[0017] In this utility model, the vertical multi-functional composite molding machine can accurately position the sheet material on all four sides by setting a positioning mechanism. During the pressing process, the clamping plate effectively resists the sheet material to ensure that the sheet material will not be misaligned or slipped due to the presence of adhesive, thereby significantly improving the quality of the product.

[0018] In this utility model, the vertical multi-functional composite molding machine, through the setting of the scraping mechanism, including a concave plate, a lead screw, a slider and a scraper, can scrape the adhesive after it is applied to the board, so that the adhesive is distributed more evenly. This not only improves the utilization rate of the adhesive, but also enhances the composite strength between the boards, and further improves the quality of the product.

[0019] In this invention, the positioning mechanism can accurately position the board on all four sides. During the pressing process, the clamping plate effectively resists the board, ensuring that the board will not slip or misalign due to the presence of adhesive, thereby significantly improving the quality of the product. The scraping mechanism can smooth the adhesive, making the adhesive distribution more uniform. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the main structure of the vertical multi-functional composite molding machine proposed in this utility model.

[0021] Figure 2 This is a schematic diagram of the internal structure of the cabinet of the vertical multi-functional composite molding machine proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the positioning mechanism of the vertical multi-functional composite molding machine proposed in this utility model;

[0023] Figure 4 This is a schematic diagram of the scraping mechanism of the vertical multi-functional composite molding machine proposed in this utility model.

[0024] In the diagram: 1. Cabinet; 2. L-plate; 3. Guide rod; 4. Drive unit; 5. Fixing plate; 6. Pressure plate; 7. First electric push rod; 8. Moving plate; 9. Second electric push rod; 10. Concave plate; 11. Frame; 12. First motor; 13. Clamping plate; 14. Two-way lead screw; 15. Moving block; 16. Scraper; 17. Slider; 18. Mounting plate; 19. Lead screw; 20. Second motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1

[0027] Reference Figure 1-4This vertical multi-functional composite molding machine, used in the field of composite molding machines, comprises: a cabinet 1, an L-plate 2, a drive unit 4, a pressure plate 6, a positioning mechanism, and a scraping mechanism. The cabinet 1 serves as the main supporting structure of the equipment. An L-plate 2 is welded to one side of its top. The drive unit 4 is fixedly mounted on the top of the L-plate 2, and its telescopic part penetrates through the top of the L-plate 2 and is fixedly mounted on the pressure plate 6. A door with a lock is hinged to one side of the cabinet 1 for easy maintenance and repair.

[0028] A positioning mechanism is installed on the cabinet 1 for positioning when two sheets are pressed together. The specific structure includes a frame 11, two movable blocks 15, a bidirectional lead screw 14, and two L-shaped clamping plates 13. The bottoms of the two movable blocks 15 are slidably connected to the bottom of the frame 11. One end of the bidirectional lead screw 14 is rotatably connected to the inner wall of one side of the frame 11, and the other end is fixedly connected to the output end of a first motor 12 fixed to the inner wall of the bottom of the frame 11. The bottom ends of the two clamping plates 13 are fixedly connected to the tops of the two movable blocks 15. A moving hole for the clamping plates 13 is provided on the top of the cabinet 1. A lead screw nut is embedded in one side of the movable block 15 and threadedly connected to the bidirectional lead screw 14. The first sheet is placed on the cabinet 1, positioned between the two clamping plates 13. Based on the sheet thickness, the first electric push rod 7 is activated. The telescopic part of the first electric push rod 7 drives the movable plate 8 to slide along the inner wall of one side of the cabinet 1, thereby adjusting the height of the clamping plates 13. Start the first motor 12, which drives the bidirectional lead screw 14 to rotate, causing the two moving blocks 15 to slide at the bottom of the frame 11, and causing the two clamping plates 13 to move closer to each other, thus positioning the plate on all four sides.

[0029] A scraping mechanism is installed on L-plate 2 to smooth the adhesive after it has been applied to the board, making the adhesive more even. The specific structure includes a concave plate 10, a lead screw 19, a slider 17, and a scraper 16. One side of the concave plate 10 is slidably connected to one side of L-plate 2. Both ends of the lead screw 19 are rotatably connected to the inner walls of both sides of the concave plate 10, and one end is fixedly connected to the output end of a second motor 20 fixed to one side of the concave plate 10. One side of the slider 17 is slidably connected to the inner wall of one side of the concave plate 10, and a lead screw nut is embedded in one side, threadedly connected to the lead screw 19. A mounting plate 18 is fixedly installed on one side of the slider 17, and one end of the scraper 16 is fixed to the mounting plate 18 with bolts. Using a suitable tool, the adhesive is evenly applied to the surface of the board placed on cabinet 1. The second electric push rod 9 is activated; its telescopic part moves the concave plate 10 up and down, adjusting the height of the scraper 16 so that the bottom of the scraper 16 contacts the surface of the board. Start the second motor 20, which drives the lead screw 19 to rotate, causing the slider 17 to slide on the inner wall of one side of the concave plate 10, and driving the scraper 16 to move on the surface of the plate to smooth the adhesive.

[0030] Example 2

[0031] refer to Figure 1-4 Improvements based on Example 1:

[0032] To adjust the height of the clamping plate 13 to accommodate boards of different thicknesses, a first electric push rod 7 is fixedly installed on the bottom inner wall of the cabinet 1. A movable plate 8 is fixedly installed on the telescopic part of the first electric push rod 7, and one side of the movable plate 8 is slidably connected to one side inner wall of the cabinet 1. The bottom of the frame 11 is fixedly connected to the top of the movable plate 8, and the height of the clamping plate 13 can be adjusted by extending or retracting the first electric push rod 7.

[0033] To adjust the height of the scraper 16 to accommodate different thicknesses of sheet metal and adhesive layers, a fixing plate 5 is fixedly installed on one inner wall of the L-plate 2. A second electric push rod 9 is fixedly installed at the bottom of the fixing plate 5, and the telescopic part of the second electric push rod 9 is fixedly connected to the center of the top of the concave plate 10. The height of the scraper 16 can be adjusted by extending or retracting the second electric push rod 9.

[0034] To ensure the stability of the pressure plate 6's movement, four moving holes are provided on the top of the L plate 2, and guide rods 3 are slidably connected to the inner walls of the moving holes. The bottom ends of the four guide rods 3 are fixedly connected to the four corners of the top of the pressure plate 6, respectively, to provide guidance when the pressure plate 6 moves.

[0035] However, as is well known to those skilled in the art, the working principles and wiring methods of the drive unit 4, the first motor 12, the second motor 20, the first electric push rod 7, and the second electric push rod 9 are commonplace and belong to conventional means or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0036] The accompanying drawings in this application are for illustrative purposes only. The dimensions and shapes of the components shown are not actual limitations but are merely schematic representations. In actual implementation, the components can be reasonably configured and adjusted according to specific needs and actual conditions.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A vertical multi-functional composite molding machine, characterized in that, The cabinet includes a cabinet body (1), an L-plate (2) is welded to one side of the top of the cabinet body (1), a driving component (4) for pressing the plate is fixedly installed on the top of the L-plate (2), the telescopic part of the driving component (4) passes through the top of the L-plate (2) and a pressure plate (6) is fixedly installed thereon, and a door is installed on one side of the cabinet body (1) by a hinge and a door lock is installed thereon; The cabinet (1) is provided with a positioning mechanism, which can be used for positioning when the two plates are pressed together. In order to make the adhesive on the board surface more even, the L board (2) also includes a scraping mechanism. After the adhesive is applied to the board, the scraping mechanism scrapes the adhesive to make it more even.

2. The vertical multi-functional composite molding machine according to claim 1, characterized in that, The positioning mechanism includes a frame (11), two moving blocks (15), a bidirectional lead screw (14), and two L-shaped clamps (13). The bottom of the two moving blocks (15) is slidably connected to the bottom of the frame (11). One end of the bidirectional lead screw (14) is rotatably connected to the inner wall of one side of the frame (11). A first motor (12) for driving the bidirectional lead screw (14) to rotate is fixedly installed on one side of the bottom inner wall of the frame (11). The other end of the bidirectional lead screw (14) is fixedly connected to the output end of the first motor (12). The bottom ends of the two clamps (13) are respectively fixedly connected to the top of the two moving blocks (15). The top of the cabinet (1) is provided with a moving hole for the clamps (13) to move. A lead screw nut is embedded in one side of the moving block (15). The lead screw nut is threadedly connected to the bidirectional lead screw (14).

3. The vertical multi-functional composite molding machine according to claim 1, characterized in that, The scraping mechanism includes a concave plate (10), a lead screw (19), a slider (17), and a scraper (16). One side of the concave plate (10) is slidably connected to one side of the L plate (2). The two ends of the lead screw (19) are rotatably connected to the inner walls of both sides of the concave plate (10). A second motor (20) for driving the lead screw (19) to rotate is fixedly installed on one side of the concave plate (10). The output end of the second motor (20) passes through the concave plate (10) and is fixedly connected to one end of the lead screw (19). One side of the slider (17) is slidably connected to the inner wall of one side of the concave plate (10). A lead screw nut is embedded in one side of the slider (17). The lead screw nut is threadedly connected to the lead screw (19). An mounting plate (18) is fixedly installed on one side of the slider (17). One end of the scraper (16) is fixed to the mounting plate (18) by bolts.

4. The vertical multi-functional composite molding machine according to claim 2, characterized in that, The bottom inner wall of the cabinet (1) is fixedly provided with a first electric push rod (7) for adjusting the height of the clamping plate (13). The telescopic part of the first electric push rod (7) is fixedly provided with a moving plate (8). One side of the moving plate (8) is slidably connected to one side inner wall of the cabinet (1). The bottom of the frame (11) is fixedly connected to the top of the moving plate (8).

5. The vertical multi-functional composite molding machine according to claim 3, characterized in that, A fixing plate (5) is fixedly installed on one side of the inner wall of the L plate (2). A second electric push rod (9) for adjusting the height of the scraper (16) is fixedly installed at the bottom of the fixing plate (5). The telescopic part of the second electric push rod (9) is fixedly connected to the top center position of the concave plate (10).

6. The vertical multi-functional composite molding machine according to claim 1, characterized in that, The top of the L plate (2) has four movable holes, and the inner wall of the movable holes is slidably connected with guide rods (3) for improving the stability of the pressure plate (6). The bottom ends of the four guide rods (3) are respectively fixedly connected to the four top corners of the pressure plate (6).

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