Multifunctional efficient plate pressing machine for hollow glass

Abstract

The utility model relates to the technical field of hollow glass processing, and discloses a hollow glass multifunctional efficient plate press which comprises a base, supporting legs are arranged at the front ends and the rear ends of the left side and the right side of the bottom of the base, and a U-shaped plate is arranged at the top of the base. According to the multifunctional efficient plate pressing machine for the hollow glass, by arranging a pressure sensor, when a pressing plate moves downwards to extrude the hollow glass, a mounting block also extrudes the pressure sensor, so that pressure is monitored through the pressure sensor, and pressure data is displayed on a display screen; according to the hollow glass extrusion force monitoring device, the extrusion force of hollow glass is monitored, then an operator can conveniently control the extrusion force of the hollow glass, then, a servo motor can be started to drive four universal wheels to move downwards till the four universal wheels make contact with the ground, then the whole machine is jacked up, at the moment, the machine can be pushed to move, and the operation is convenient. And therefore, the carrying operation of the machine is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of insulating glass processing technology, specifically to a multi-functional and high-efficiency plate press for insulating glass. Background Technology

[0002] Insulating glass is made by bonding two panes of glass together with an aluminum alloy frame containing a desiccant using a high-strength, high-airtightness composite adhesive. This results in high-performance sound and heat insulation glass. Insulating glass offers superior performance compared to ordinary double-glazed glass, thus gaining worldwide recognition. However, the processing of insulating glass often requires pressing the two panes together, typically using a plate press. However, most existing insulating glass plate presses lack the ability to monitor the compressive force, making it difficult to control the pressure. Furthermore, existing plate presses are not easily movable, hindering transport and operation. Therefore, a multi-functional, high-efficiency plate press for insulating glass is proposed. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a multi-functional and high-efficiency plate press for insulating glass, which has the advantages of monitoring the extrusion force and being easy to move. It solves the problems that most existing insulating glass plate presses do not have the function of monitoring the extrusion force during actual use, making it inconvenient to control the extrusion force of insulating glass. Secondly, existing plate presses are also inconvenient to move, making it difficult to transport the plate press and thus hindering its use.

[0005] (II) Technical Solution

[0006] To achieve the aforementioned objectives of monitoring compression force and facilitating movement, this utility model provides the following technical solution: A multi-functional high-efficiency plate press for insulating glass, comprising a base, with support feet at both ends of the left and right sides of the base bottom; a U-shaped plate at the top of the base; a placement plate between the left and right sides of the inner wall of the U-shaped plate; a first felt at the top of the placement plate; an insulating glass unit at the top of the first felt; an mounting plate above the insulating glass unit between the left and right sides of the inner wall of the U-shaped plate; hydraulic cylinders on both the left and right sides of the top of the U-shaped plate; the output ends of both hydraulic cylinders extending into the interior of the U-shaped plate and fixedly connected to the top of the mounting plate; a rectangular frame at the bottom of the mounting plate; a mounting block extending to its bottom at one end within the rectangular frame; a pressure plate above the insulating glass unit at the bottom of the mounting block; a second felt at the bottom of the pressure plate; and limit grooves on both the left and right sides of the mounting block. Each of the aforementioned limiting grooves is equipped with a limiting block, one end of which is fixedly connected to the left and right sides of the inner wall of the rectangular frame. A pressure sensor is located inside the rectangular frame at the bottom of the mounting plate, with one end abutting the top of the mounting block. A display screen is located on the right side of the U-shaped plate, and a controller is located below the display screen on the right side of the U-shaped plate. The base has an internal mounting cavity. A threaded rod is located on the left and right sides of the top wall of the mounting cavity, one end of which is movably connected to the bottom wall of the cavity. Threaded sleeves are located on the outer sides of the two threaded rods. A movable plate is located between the left and right sides of the inner wall of the mounting cavity, and is fixedly connected to the outer sides of the two threaded sleeves. Support blocks are located at the front and rear ends of the left and right sides of the bottom of the movable plate, one end of which extends to the bottom of the base. Universal wheels are located at the bottom of the four support blocks. A transmission assembly is located on the inner top wall of the mounting cavity, one end of which is fixedly connected to the outer sides of the two threaded rods. A drive assembly is located on the top of the base, one end of which extends into the mounting cavity and is fixedly connected to the outer side of the transmission assembly.

[0007] Preferably, the transmission assembly includes fixed blocks, and fixed blocks are fixedly installed on both the left and right sides of the top wall of the mounting cavity, with one end of the fixed block abutting the top of the movable plate. A worm gear located behind two threaded rods is movably installed between the two fixed blocks, and a worm wheel located above the threaded sleeve and with one end meshing with the worm gear is fixedly installed on the outer side of each of the two threaded rods.

[0008] Preferably, the drive assembly includes a servo motor, the servo motor is fixedly mounted on the top of the base and located below the placement plate, the output shaft of the servo motor extends into the interior of the mounting cavity and is fixedly mounted with a drive bevel gear, and a driven bevel gear with one end meshing with the drive bevel gear is fixedly mounted on the outer side of the worm gear.

[0009] Preferably, first bearings are fixedly installed at both ends of the upper and lower sides of the inner wall of the mounting cavity, and the threaded rod is rotatably connected to the inner wall of the mounting cavity through the first bearings.

[0010] Preferably, the front and rear ends of the left and right sides of the bottom wall of the mounting cavity are connected to through holes that are opened on the base and adapted to the support block.

[0011] Preferably, a second bearing is fixedly installed on each of the two fixed blocks on opposite sides, and the worm gear is rotatably connected to the fixed block through the second bearing.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a multi-functional and high-efficiency plate press for insulating glass, which has the following beneficial effects:

[0014] 1. This multi-functional high-efficiency insulated glass press uses a pressure sensor. When the pressure plate moves down to compress the insulated glass, the mounting block also compresses the pressure sensor. The pressure sensor monitors the pressure and displays the data on the screen, allowing for easy monitoring of the compression force. This facilitates operator control of the compression force. Once the pressure meets the requirements, the insulated glass compression is complete. The operation is simple and quick, improving processing efficiency. It also facilitates the pressing of insulated glass of different specifications, enhancing the machine's applicability and user convenience.

[0015] 2. This multi-functional high-efficiency insulated glass plate press uses a servo motor to drive a bevel gear, which in turn drives a worm gear, which in turn drives a threaded rod. The two worm gears then drive two threaded rods, which in turn drive a moving plate, four support blocks, and four casters downwards via two threaded sleeves. Once the casters contact the ground, the entire machine is lifted, leaving the bottoms of the four support legs suspended in the air. The entire machine is supported by the four casters, allowing it to be moved easily by pushing it, thus facilitating machine handling. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle.

[0018] In the diagram: 1. Base, 2. Support foot, 3. U-shaped plate, 4. Placement plate, 5. First felt, 6. Insulating glass, 7. Mounting plate, 8. Hydraulic cylinder, 9. Rectangular frame, 10. Mounting block, 11. Pressure plate, 12. Second felt, 13. Limiting groove, 14. Limiting block, 15. Pressure sensor, 16. Display screen, 17. Controller, 18. Mounting cavity, 19. Threaded rod, 20. Threaded sleeve, 21. Moving plate, 22. Support block, 23. Caster wheel, 24. Transmission assembly, 241. Fixing block, 242. Worm gear, 243. Worm wheel, 25. Drive assembly, 251. Servo motor, 252. Drive bevel gear, 253. Driven bevel gear. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-2 This utility model provides a technical solution: a multi-functional high-efficiency plate press for insulating glass, including a base 1, with support feet 2 fixedly installed at the front and rear ends of the left and right sides of the bottom of the base 1, a U-shaped plate 3 fixedly installed on the top of the base 1, a placement plate 4 fixedly installed between the left and right sides of the inner wall of the U-shaped plate 3, a first felt 5 fixedly installed on the top of the placement plate 4, and an insulating glass 6 placed on the top of the first felt 5.

[0021] A mounting plate 7 is movably installed between the left and right sides of the inner wall of the U-shaped plate 3, positioned above the insulating glass 6. Hydraulic cylinders 8 are fixedly installed on the top left and right sides of the U-shaped plate 3. The hydraulic cylinders 8 can be of model QF200T-20. The output ends of both hydraulic cylinders 8 extend into the interior of the U-shaped plate 3 and are fixedly connected to the top of the mounting plate 7. A rectangular frame 9 is fixedly installed at the bottom of the mounting plate 7. A mounting block 10, extending to its bottom, is movably installed inside the rectangular frame 9. A pressure plate 11, positioned above the insulating glass 6, is fixedly installed at the bottom of the mounting block 10. A second felt 12 is fixedly installed at the bottom of the mounting plate 10. Limiting grooves 13 are opened on both the left and right sides of the mounting block 10. A limiting block 14 is movably installed inside each of the two limiting grooves 13, with one end fixedly connected to the left and right sides of the inner wall of the rectangular frame 9 respectively. A pressure sensor 15 is fixedly installed at the bottom of the mounting plate 7, located inside the rectangular frame 9 and with one end attached to the top of the mounting block 10. The pressure sensor 15 can be of model MPX599. A display screen 16 is fixedly installed on the right side of the U-shaped plate 3. A controller 17 located below the display screen 16 is fixedly installed on the right side of the U-shaped plate 3.

[0022] The base 1 has an internal mounting cavity 18. A threaded rod 19, one end of which is movably connected to the inner bottom wall, is movably mounted on both the left and right sides of the top wall of the mounting cavity 18. First bearings are fixedly mounted on both the upper and lower sides of the inner wall of the mounting cavity 18. The threaded rods 19 are rotatably connected to the inner wall of the mounting cavity 18 through the first bearings. Threaded sleeves 20 are threadedly connected to the outer sides of both threaded rods 19. A movable plate 21, fixedly connected to the outer sides of the two threaded sleeves 20, is movably mounted between the left and right sides of the inner wall of the mounting cavity 18. A support block 22, one end of which extends to the bottom of the base 1, is fixedly mounted on both the left and right sides of the bottom of the movable plate 21. Through holes, adapted to the support blocks 22, are opened on the base 1 on both the left and right sides of the inner bottom wall of the mounting cavity 18. Universal wheels 23 are fixedly mounted on the bottom of each of the four support blocks 22.

[0023] A transmission assembly 24 is fixedly installed on the inner top wall of the mounting cavity 18, with one end fixedly connected to the outer side of the two threaded rods 19. The transmission assembly 24 includes a fixing block 241. A fixing block 241 with one end attached to the top of the movable plate 21 is fixedly installed on both the left and right sides of the inner top wall of the mounting cavity 18. A worm gear 242 located on the rear side of the two threaded rods 19 is movably installed between the two fixing blocks 241. A second bearing is fixedly installed on the opposite side of the two fixing blocks 241. The worm gear 242 is rotatably connected to the fixing block 241 through the second bearing. A worm wheel 243 located above the threaded sleeve 20 and with one end meshing with the worm gear 242 is fixedly installed on the outer side of the two threaded rods 19.

[0024] A drive assembly 25 is fixedly installed on the top of the base 1, with one end extending into the mounting cavity 18 and fixedly connected to the outside of the transmission assembly 24. The drive assembly 25 includes a servo motor 251. The servo motor 251 located below the placement plate 4 is fixedly installed on the top of the base 1. The model of the servo motor 251 can be MR-J2S-10A. The output shaft of the servo motor 251 extends into the mounting cavity 18 and is fixedly installed with a drive bevel gear 252. A driven bevel gear 253 with one end meshing with the drive bevel gear 252 is fixedly installed on the outside of the worm gear 242.

[0025] All electrical components mentioned in this article are electrically connected to the controller 17 and the power supply. The control circuit of the controller 17 can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Therefore, this utility model will not explain the control method and circuit connection in detail.

[0026] In use, the servo motor 251 can be started by the controller 17 to drive the drive bevel gear 252 to rotate, which in turn drives the worm gear 242 to rotate via the driven bevel gear 253. The two worm wheels 243 then drive the two threaded rods 19 to rotate. During rotation, the two threaded rods 19 drive the moving plate 21, four support blocks 22, and four casters 23 to move downwards via the two threaded sleeves 20 until the four casters 23 contact the ground, lifting the entire machine. At this point, the bottoms of the four support feet 2 are suspended in the air, and the entire machine is supported by the four casters 23. The machine is supported by casters 23, allowing it to be moved and transported by pushing. Once moved to the working position, the servo motor 251 can be started by the controller 17 to rotate in the opposite direction, thereby driving the moving plate 21, four support blocks 22, and four casters 23 to move upwards as a whole until the bottoms of the four casters 23 are all suspended in the air. At this point, the entire machine is supported by the four support legs 2, ensuring the stability of the machine during use. Then, the first piece of glass can be placed on top of the first felt 5, and then the second piece of glass with spacers can be placed on top of the first felt 5. On the glass panes, sealant can be applied to the spacer strip to bond and seal the spacer strip to the first and second glass panes on both sides. Then, the controller 17 activates two hydraulic cylinders 8 to move the mounting plate 7 and pressure plate 11 downwards, thus compressing the insulating glass 6. As the pressure plate 11 moves downwards to compress the insulating glass 6, the mounting block 10 also compresses the pressure sensor 15, which monitors the pressure and displays the pressure data on the display screen 16, thereby controlling the operation of the insulating glass 6. The extrusion pressure is monitored, which makes it easier for operators to control the extrusion pressure of the insulating glass 6. Once the pressure meets the requirements, the extrusion operation of the insulating glass 6 is completed. The operation is simple and quick, thereby improving the processing efficiency. It also facilitates the plate pressing operation of insulating glass of different specifications, thereby improving the applicability of the machine and making it more convenient for users. After the extrusion operation is completed, the controller 17 can start the two hydraulic cylinders 8 to drive the mounting plate 7 and the pressure plate 11 to move upward as a whole for resetting. Finally, the extruded insulating glass 6 can be removed from the machine.

[0027] In summary, this multi-functional high-efficiency insulated glass press, by setting a pressure sensor 15, allows the mounting block 10 to press the pressure sensor 15 when the pressure plate 11 moves down to compress the insulated glass 6. The pressure sensor 15 monitors the pressure and displays the data on the display screen 16, thus monitoring the compression force of the insulated glass 6. This facilitates operator control of the compression force, and the compression operation of the insulated glass 6 is completed once the pressure meets the requirements. The operation is simple and quick, improving processing efficiency. It also facilitates the pressing of insulated glass of different specifications, thus enhancing the machine's applicability and user convenience. Furthermore, by starting the servo motor 251, the drive bevel gear 252 rotates, which in turn drives the worm gear 242 to rotate via the driven bevel gear 253. Two worm gears 243 drive two threaded rods 19 to rotate. During the rotation of the two threaded rods 19, the moving plate 21, four support blocks 22, and four casters 23 move downwards through the two threaded sleeves 20 until the four casters 23 contact the ground, lifting the entire machine. At this time, the bottoms of the four support feet 2 are suspended in the air. The entire machine is supported by the four casters 23, and can be moved by pushing the machine, thus achieving the purpose of easy movement and facilitating the handling of the machine. This solves the problems of existing insulating glass plate presses, which mostly do not have the function of monitoring the extrusion force, making it inconvenient to control the extrusion force of insulating glass. Secondly, existing plate presses are also inconvenient to move, making it difficult to handle and thus unfavorable to use.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-functional high-efficiency plate press for insulating glass, comprising a base (1), wherein support feet (2) are provided at the front and rear ends of the left and right sides of the bottom of the base (1), a U-shaped plate (3) is provided at the top of the base (1), a placement plate (4) is provided between the left and right sides of the inner wall of the U-shaped plate (3), a first felt (5) is provided at the top of the placement plate (4), and an insulating glass (6) is provided at the top of the first felt (5), characterized in that: An mounting plate (7) is provided between the left and right sides of the inner wall of the U-shaped plate (3), located above the insulating glass (6). Hydraulic cylinders (8) are provided on both the left and right sides of the top of the U-shaped plate (3). The output ends of both hydraulic cylinders (8) extend into the interior of the U-shaped plate (3) and are fixedly connected to the top of the mounting plate (7). A rectangular frame (9) is provided at the bottom of the mounting plate (7). An installation block (10) with one end extending to its bottom is provided inside the rectangular frame (9). The bottom of the installation block (10) is provided with… A pressure plate (11) is located above the insulating glass (6). A second felt (12) is provided at the bottom of the pressure plate (11). Limiting grooves (13) are provided on both the left and right sides of the mounting block (10). A limiting block (14) is provided inside each of the two limiting grooves (13), with one end fixedly connected to the left and right sides of the inner wall of the rectangular frame (9). A pressure sensor (15) is provided at the bottom of the mounting plate (7), located inside the rectangular frame (9) and with one end attached to the top of the mounting block (10). The U-shaped plate (3) A display screen (16) is provided on the right side. A controller (17) is provided on the right side of the U-shaped plate (3) below the display screen (16). An installation cavity (18) is provided inside the base (1). A threaded rod (19) is provided on both the left and right sides of the top wall of the installation cavity (18), with one end movably connected to the bottom wall of the inner wall. A threaded sleeve (20) is provided on the outer side of each of the two threaded rods (19). A fixed connection is provided between the left and right sides of the inner wall of the installation cavity (18) to the outer side of the two threaded sleeves (20). The movable plate (21) has a support block (22) extending to the bottom of the base (1) at both the front and rear ends of the left and right sides of the bottom of the movable plate (21). The bottom of the four support blocks (22) is provided with casters (23). The inner top wall of the mounting cavity (18) is provided with a transmission assembly (24) that is fixedly connected to the outside of two threaded rods (19). The top of the base (1) is provided with a drive assembly (25) that extends into the mounting cavity (18) and is fixedly connected to the outside of the transmission assembly (24).

2. The multi-functional high-efficiency plate press for insulating glass according to claim 1, characterized in that: The transmission assembly (24) includes a fixing block (241). A fixing block (241) with one end attached to the top of the movable plate (21) is fixedly installed on both the left and right sides of the top wall of the mounting cavity (18). A worm gear (242) located behind the two threaded rods (19) is movably installed between the two fixing blocks (241). A worm wheel (243) located above the threaded sleeve (20) and with one end meshing with the worm gear (242) is fixedly installed on the outer side of the two threaded rods (19).

3. The multi-functional high-efficiency plate press for insulating glass according to claim 2, characterized in that: The drive assembly (25) includes a servo motor (251). The servo motor (251) is fixedly mounted on the top of the base (1) and located below the placement plate (4). The output shaft of the servo motor (251) extends into the interior of the mounting cavity (18) and is fixedly mounted with a drive bevel gear (252). A driven bevel gear (253) with one end meshing with the drive bevel gear (252) is fixedly mounted on the outside of the worm gear (242).

4. The multi-functional high-efficiency plate press for insulating glass according to claim 1, characterized in that: The first bearing is fixedly installed at both ends of the upper and lower sides of the inner wall of the mounting cavity (18), and the threaded rod (19) is rotatably connected to the inner wall of the mounting cavity (18) through the first bearing.

5. The multi-functional high-efficiency plate press for insulating glass according to claim 1, characterized in that: The bottom wall of the mounting cavity (18) has through holes on the left and right sides, and at both ends, which are adapted to the support block (22).

6. The multi-functional high-efficiency plate press for insulating glass according to claim 2, characterized in that: The two fixed blocks (241) are each fixedly mounted with a second bearing on opposite sides, and the worm (242) is rotatably connected to the fixed block (241) through the second bearing.

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